industrial quality system solutions · what do you expect from an industrial quality reciprocating...

INDUSTRIAL QUALITY ModularSystem Solutions

Reciprocating Compressors

What do you expect from an industrial quality reciprocatingcompressor?

As a compressed air user, you expect maximum efficiency andreliability from your air system. Therefore, the most efficientreciprocating compressors are dependable, robust, requirelittle maintenance, have a long service life and provideoptimum flexibility. KAESER industrial quality air compressorsmeet all of these criteria to ensure a compressed air supply ofthe highest quality.

Advantages of KAESER industrialreciprocating compressors include:

- The knowledge and expertise of more than 80 yearsexperience in precision engineering and design

- ”Made in Germany” from the highest quality materials,KAESER’s compressor blocks are logically designed andundergo rigorous inspection to guarantee years of reliableservice

- Outstanding performance, dependability, easy maintenanceand long service life

- Energy-saving drive motors rated to ”EU eff2” standards

- Exceptional versatility to meet the needs of a wide range ofcompressed air applications

- Proven oil-lubricated and dry-running reciprocatingcompressor technology

Key features:- Compressor blocks ‘Made in Germany’- Durable, high-efficiency motors- Modular design- Optimum quality assured

Quality ”Made in Germany”This phrase represents Kaeser’s continued commitment toproducing specifically tailored compressed air solutions thatdeliver unrivalled customer satisfaction.Each compressor block is meticulously assembled and testedto the very highest quality standards at Kaeser’s new recipro-cating compressor production centre in Coburg, Germany.

In addition, other components such as pressure switches,solenoid valves and air receivers are supplied only by

Industrial ReciprocatingCompressors

Internally-coated

air receivers

Precision machiningUsing the most modernmanufacturing processes andwith more than 80 years ofexperience in precision engineering, KAESER’s skill andexpertise guarantees products ofthe very highest quality standards.

Meticulous blockassemblyCompressor block assemblyrequires specialist knowledge and thorough training. Our skilledworkforce meticulously assem-bles each compressor block toensure outstanding performance.

Careful finalassemblyThe care that is taken in the production of a compressor blockis also taken at every stage ofcompressor system assembly.

QM-System testingEach compressor systemundergoes comprehensive testingbefore delivery. All componentsmust pass the stringent testsdetermined by our QualityManagement System.

Quality production

manufacturers that share Kaeser’s dedication for producingpremium quality products. Furthermore, the logical, modulardesign of each system provides maximum flexibility, which notonly allows system performance to be precisely matched torequirement, but also ensures optimum efficiency.

Every Kaeser industrial reciprocating compressor is thereforesynonymous with durability, performance and minimalmaintenance.

K 580-2-250

K 425-250

K 875-250

K 425-250

1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph – 3) Free field measurement to DIN 45635 at 1m distance

Compressor Packages

Turnkey

10 bar, 1-stage package 15 bar, 2-stage package

Specifications

310215200

–901.52

102075

1140400840100

625440405

–250

32

91075

1600500

1170220

875610570

–250

42

95077

16005201160250

215––

170901.52

114076

1150400880100

310––

2502502.22

88073

16105201200200

440––

350250

32

96075

16305201170250

580––

465250

42

92076

16305201240270

425300275

–2502.22

110076

15605001050160

K 1600-2-G/H35

K 425-G

K 580-2-G

Turnkey design 10 to 35 barHigh-efficiencycooling

Aluminium cylinderheads provide excep-tional heat dissipationto ensure extendedservice life

Belt drive

The automatictensioning systemensures maximumservice life withminimal maintenancerequirement

Highly effective cooling


Accessories

Specially selected setof accessories forease of installation

Compressor packages Base-mounted compressorsIdeal for use as an auxiliary compressor and for use with existing air receivers

10, 15 and 35 bar working pressures available

Low speed operation ensures maximum reliability and extended service life

35 bar, base-mounted

K 175-2- K K 500-2-G/H35 K 700-2-G/H35 K 1000-2-G/H35 K 1300-2-G/H35 K 1600-2-G/H35

Wear-free cylinderOur special machining processproduces a perfect finish on theinside wall of the cylinder, whichmakes running-in of the compressor unnecessary as nosignificant wear takes place afterthe unit is started for the firsttime.

Stainless steel valvesThe valve reeds in the corrosionresistant stainless steel valves are fitted with heat dissipating lift limiters to ensureair-tight valve closure and longerservice life.

Made in GermanyKAESER compressor blocks aremade from materials of the hig-hest quality. Produced in Coburg,Germany, each component ismanufactured, inspected andassembled with meticulous careand precision. The result is ahighly durable compressor whichcombines outstanding performance with unrivalled energy efficiency.

Durable EFF2-rated motorDurable ‘EU EFF2-rated’motors consume less power for greater output and consequently generate less heat during operation than conventional motors. This is a particular advantage especially when working in environments with a high ambient temperature. The ‘EU EFF2’ designation is a voluntary rating from Europeanmotor manufacturers to denote high efficiency. EFF2-rated motorstherefore also help to reduce CO2emissions.

Quality in detail:

Displacement l/minFree air delivery 1) at 6 bar

at 8 barat 12 bar

Air receiver volume lMotor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgStart modeMotor protectionAnti-vibration mounts

10 bar, 1-stage, base-mounted 15 bar, 2-stage, base-mounted

Specifications

310215200

–1.52

10207588034044055

625440405

–32

91075

1070445610145

875610570

–42

95077

1080450610150

215––

1701.52

11407686037048050

310––

2502.22

88073

1070440640110

440––

35032

96075

1080440640120

580––

46542

92076

1480530865170

425300275

–2.22

11007692043045055


at 8 barat 12 bar

Motor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kg


K 175-2- K 500-2-G/H35 K 700-2-G/H35 K 1000-2-G/H35 K 1300-2-G/H35


1751362,22

9107589038052060

350284

42

76074

1290

690155

5004075.52

76076

1450

220Option

7005607.52

81080

1470

235Option

10008007.52

113081

1580820910325

Option

13001150

153

96083

315Option

1600140018.5

31160

84

470Option

250202

32

71072

1280

710140

Displacement l/minFree air delivery 1) at 12 barMotor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgAutomatic star-delta starter 4)

Anti-vibration mounts1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph – 3) Free field measurement to DIN 45635 at 1m distance 4) To be fitted by the user

Direct start, unloadedOverload protection trip as standard

Standard


Standard

K 310-100 K 625-250 K 875-250K 425-250 K 215-2-100 K 440-2-250 K 580-2-250K 310-2-250

Classic compressor technology brought up-to-date to provide even more power

Optional 10 or 15 bar working pressure models available


Ready for immediate use

K 310-G K 625-G K 875-GK 425-G K 215-2-G K 440-2-G K 580-2-GK 310-2-G

K 175-2-G/H35 K 350-2-G/H35 K 500-2-G/H35K 250-2-G/H35 K 700-2-G/H35 K 1300-2-G/H35 K 1600-2-G/H35K 1000-2-G/H35

1620870950

590900

490

Not necessaryStandard

K 580-2-250

K 425-250

K 875-250

K 425-250

1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph – 3) Free field measurement to DIN 45635 at 1m distance

Compressor Packages

Turnkey

10 bar, 1-stage package 15 bar, 2-stage package

Specifications

310215200

–901.52

102075

1140400840100

625440405

–250

32

91075

1600500

1170220

875610570

–250

42

95077

1600520

1160250

215––

170901.52

114076

1150400880100

310––

2502502.22

88073

1610520

1200200

440––

350250

32

96075

16305201170250

580––

465250

42

92076

16305201240270

425300275

–2502.22

110076

1560500

1050160

K 1600-2-G/H35

K 425-G

K 580-2-G

Turnkey design 10 to 35 barHigh-efficiencycooling


Belt drive

The automatictensioning systemensures maximumservice life withminimal maintenancerequirement

Highly effective cooling


Accessories

Specially selected setof accessories forease of installation

Compressor packages Base-mounted compressorsIdeal for use as an auxiliary compressor and for use with existing air receivers

10, 15 and 35 bar working pressures available



K 175-2- K K 500-2-G/H35 K 700-2-G/H35 K 1000-2-G/H35 K 1300-2-G/H35 K 1600-2-G/H35

Wear-free cylinderOur special machining processproduces a perfect finish on theinside wall of the cylinder, whichmakes running-in of the compressor unnecessary as nosignificant wear takes place afterthe unit is started for the firsttime.

Stainless steel valvesThe valve reeds in the corrosionresistant stainless steel valves are fitted with heat dissipating lift limiters to ensureair-tight valve closure and longerservice life.

Made in GermanyKAESER compressor blocks aremade from materials of the hig-hest quality. Produced in Coburg,Germany, each component ismanufactured, inspected andassembled with meticulous careand precision. The result is ahighly durable compressor whichcombines outstanding performance with unrivalled energy efficiency.

Durable EFF2-rated motorDurable ‘EU EFF2-rated’motors consume less power for greater output and consequently generate less heat during operation than conventional motors. This is a particular advantage especially when working in environments with a high ambient temperature. The ‘EU EFF2’ designation is a voluntary rating from Europeanmotor manufacturers to denote high efficiency. EFF2-rated motorstherefore also help to reduce CO2emissions.

Quality in detail:


at 8 barat 12 bar

Air receiver volume lMotor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgStart modeMotor protectionAnti-vibration mounts

10 bar, 1-stage, base-mounted 15 bar, 2-stage, base-mounted

Specifications

310215200

–1.52

10207588034044055

625440405

–32

91075

1070445610145

875610570

–42

95077

1080450610150

215––

1701.52

11407686037048050

310––

2502.22

88073

1070440640110

440––

35032

96075

1080440640120

580––

46542

92076

1480530865170

425300275

–2.22

11007692043045055


at 8 barat 12 bar

Motor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kg


K 175-2- K 500-2-G/H35 K 700-2-G/H35 K 1000-2-G/H35 K 1300-2-G/H35


1751362,22

9107589038052060

350284

42

76074

1290

690155

5004075.52

76076

1450

220Option

7005607.52

81080

1470

235Option

10008007.52

113081

1580820910325

Option

13001150

153

96083

315Option

1600140018.5

31160

84

470Option

250202

32

71072

1280

710140

Displacement l/minFree air delivery 1) at 12 barMotor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgAutomatic star-delta starter 4)

Anti-vibration mounts1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph – 3) Free field measurement to DIN 45635 at 1m distance 4) To be fitted by the user


Standard


Standard

K 310-100 K 625-250 K 875-250K 425-250 K 215-2-100 K 440-2-250 K 580-2-250K 310-2-250

Classic compressor technology brought up-to-date to provide even more power

Optional 10 or 15 bar working pressure models available



K 310-G K 625-G K 875-GK 425-G K 215-2-G K 440-2-G K 580-2-GK 310-2-G

K 175-2-G/H35 K 350-2-G/H35 K 500-2-G/H35K 250-2-G/H35 K 700-2-G/H35 K 1300-2-G/H35 K 1600-2-G/H35K 1000-2-G/H35

1620870950

590900

490

Not necessaryStandard

Space-saving design with twin compressor units mounted on a single air receiver

A reliable source of compressed air at all times, even whilst one unit is being serviced

Maximum working pressure 10 bar


Available with sound enclosure (up to KCD 450-100)

KCT 230-40

KCT 401-250 St

KCD 350-100

Maximum reliability Maintenance-free

Dual systems Oil-free compressorsCompact design with direct coupling of motor and compressor block

Teflon-coated pistons and low speed (1500 rpm) ensure exceptional durability

Internally-coated air receivers

1) Free as per VDMA standard sheet 4362 – 2) Air receiver internally coated3) Actual required power (maximum motor power) – 4) Free field measurement to DIN 45635 at 1m distance.

15 bar, 2-stage, base-mounted

Direct coupling

Drive motor directlycoupled to the compressor block.Low speed operationof only 1500 rpmensures maximumreliability andextended service life

Dual pressureswitches

Dual pressureswitches vent thecompressors forunloaded starting.The cut-in and cut-out pressures canalso be individuallyset

Highly effective cooling with double-stream airflow

Direct coupling

1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph3) Free field measurement to DIN 45635 at 1m distance (with both compressors in operation)

10 bar dual systems

Specifications

2x 3002x 1752x 1552x 1.52x 19080

79090

2x 1302x 802x 73

2x 0.752x 19078

76085

2x 3502x 2302x 2102x 1.72x 19079

490830105

2x 4502x 3002x 2802x 2.42x 29080

500780110

2x 1302x 802x 73

2x 0.752x 135078

1050150

2x 3002x 1752x 1552x 1.52x 135080

1100160

2x 3502x 2302x 2102x 1.72x 135079

1120170

2x 4502x 3002x 2802x 2.42x 235080

1100180

2x 8402x 5902x 544

2x 42x 235081

1210240

2x 6302x 4402x 410

2x 32x 235079

1200230


at 8 barMotor power 2) kWNumber of cylindersAir receiver volume lSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgSound pressure level 3)

with sound enclosure dB (A)Start modeMotor protectionAnti-vibration mounts

KCCD 130-100 KCD 350-100 KCD 450-100KCCD 300-100 KCCD 130-350 KCD 350-350 ST KCD 450-350 St KCD 630-350 St KCD 840-350 StKCCD 300-350


Standard

1080380

1110 1800600 660

69 69 69 70 – – – – – –

Specifications

230152

–40

1.4 (2.2) 3)

11500

7382047574057

63

11059–

240.75

11500

7264029068033

62

420252

–902.22

150075

108057084076

65

400275250902.42

150075

1080

90

65

5503653459032

150076

1240

100

66

8405755259042

150078

12406801000120

840575525250

42

150078

1600680

1160170

4002752502502.42

150075690660

135

65

840575525250

42

1500786806801920170

68

550365345250

32

150076730630

140

66

Displacement l/minFree air delivery1) at 6 bar

at 8 barAir receiver volume2) lMotor power kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgSound pressure level 4)

with sound enclosure dB (A)

KCT 110-25 KCT 420-100 KCT 401-100KCT 230-40 KCT 550-100 KCT 840-250 KCD 401-250 KCD 550-250 KCD 840-250KCT 840-100

1770

7 bar 10 bar, horizontal 10 bar, vertical

Enclosure over compressor Enclosure over compressorEnclosure over compressor68

480900

Specifically tailored modules

1) Free air delivery as per VDMA standard sheet 4362 – 2) Power supply: 400 V, 50 Hz, 3 Ph – 3) Free field measurement to DIN 45635 at 1m distance 1) Free air delivery as per VDMA standard sheet 4362 – 2) Actual required power (max. motor power) – 3) Free field measurement to DIN 45635 at 1m distance

Airbox 500 T

Airbox 500 T

Airbox 1700 T

Silenced,oil-free compressors

Compact design and super-quiet due to highly-effective silencing

Belt drive with automatic tensioning ensures optimum power transmission

Complete with control cabinet and sound enclosure

Turnkey design

Superior cooling

Excellent cooling withcopper pipe after-cooler

Completely wiredcontrol cabinet.Control panelincludes operatinghours counter andmode selector switch

Quieter than quiet

Oil-free compressors

Individual components

Integrated compressor blocks

Base-mounted compressors

KCT 550

Oil-free base-mountedcompressors with directdrive

Oil-free base-mounted compressors with V-belt drive

Integrated compressors

Integrated compressorblocks designed for V-belt drive

KT 1500

KCT 850-G

15 bar, 2-stage, base-mounted

Specifications

500290

32

72566

680670

1005235

700485

42

76567

680670

1005235

8505905.52

93068

680670

1005260

12008557.52

94068

895905

1225450

17001190

113

82069

895905

1225515

Displacement l/minFree air delivery 1) at 6 barMotor power 2) kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgStart modeElectricsVibration dampingSound insulation

AIRBOX 500 T AIRBOX 700 T AIRBOX 850 T AIRBOX 1200 T AIRBOX 1700 T

AIRBOX, oil-free, 7 bar

Direct startCompletely wired control cabinet as standard

Dual anti-vibration damping as standardStandard version silenced with sound enclosure

Star-delta start


K 1300-2- K 1600-2-G/H35

Base-mounted, oil-free, direct drive

Specifications

110597

0.751

7238026037015

150252

72.22

7551051045045

8405751042

15007867068057085

5503751032

15007660047544560

400275102.42

15007558047544550

180100101.11

7051034056035

150857

1.11

9807060032042037

850590

75.52

93080

1210490700165

Option

700485

742

76579

1280490680155

500290

732

72578

1210490680140

250150

71.52

8207588045043055

1000715

75.52

76080

1450580870225

Option

15001035

7113

72082

1550820920400

Option

230152

71. 4 (2.2)2)

1

7351047043035

Displacement l/minFree air delivery 1) at 6 barMax. working pressure barMotor power kWNumber of cylindersBlock speed rpmSound pressure level3) dB (A)Length mmWidth mmHeight mmWeight kgAutomatic star-delta starter

KCT110-G

KCT230-G

KCT420-G

KCT180-G

KCT401-G

KCT550-G

KCT840-G

KCT150-G

KCT250-G

KCT500-G

KCT700-G

KCT850-G

KCT1000-G

KCT1500-G

Not necessaryNot necessary

Base-mounted, oil-free, V-belt drive


K 175-2-G/H35 K 350-2-G/H35 K 500-2-G/H35 K 700-2-G/H35 K 1000-2-G/H35 K 1300-2-G/H35 K 1600-2-G/H35

Integrated base mounted compressors, oil-free

11059

130.75

–––

420252

72

505270340252.2–––

840575102

1500640650550584–––

550375102

1500600475400503–––

400275102

1500580475400522.4–––

190110101

510300520281.1–––

1508571

980210230300

8–•

1.1280

850590

72

93038572049053–•5

500

700485

72

76538572049053–•4

500

500290

72

72538570047055–•3

500

250150

72

82028048034016–•

1.5360

1000715

72

76040080056085–•

5.5600

15001035

73

72052590063595–•

11680

230152

171. 4 (2.2)2)

–––

Displacement l/minFree air delivery 1) at 6 barMax. working pressure barNumber of cylindersBlock speed rpmLength mmWidth mmHeight mmWeight kgIntegrated motor kWIndividual compressor blockRequired motor power kWRequired fan pulley dia. ø mm

KCT 110 KCT 230 KCT 420 KCT 180 KCT 401 KCT 550 KCT 840 KT 152 KT 252 KT 500 KT 700 KCT 850 KCT 1000 KCT 1500

Oil-free, integrated compressor blocks

All models on base frame with anti-vibration mounts

1500 1500

71

1500380240285

1500

Outstandingly versatile

BreweriesKAESER industrial reciprocating compressors provide breweries with adependable supply of clean compressed air.

LaboratoriesLaboratories require compressed air of thevery highest quality, which is never a problem for KAESER compressors.

Snow cannonsKAESER oil-free reciprocating compressorsensure ski pistes are evenly covered withsnow.

Vine pruningRegular pruning of grape vines is madesimple thanks to reciprocating compressorsystems from KAESER.

Micro-filter

Refrigeration dryer

Sound enclosure

Control unit

Condensate treatment system

Internally-coatedair receiver

Reciprocating compressorwith direct drive

PrintingPrinting works throughout the world rely onthe dependability and exceptional per-formance of KAESER compressor systems.

Sprinkler systemsKAESER compressors provide the reliabilitythat is so essential for fire protectionsystems.

P-4

14ED

.2/0

6 S

peci

ficat

ions

are

sub

ject

to

chan

ge w

ithou

t no

tice

Choose the required grade of treatment according to your field of application:

Air treatment using a refrigeration dryer (+3 °C pressure dew point)

Paint spraying,powder coa-ting

Packaging, control andinstrument air

Untreated

Explanation:

ED = ECO DRAINElectronic level-controlled condensa-te drain

FB = Pre-filter 3 µmSeparates liquid droplets and solidparticles >3 µm, oil content≤5mg/m3

FC = Pre-filter 1µmSeparates liquid droplets and solidparticles >1 µm, oil content≤1mg/m3

FE = Micro-filter 0.01 ppmSeparates oil droplets and solid particles >0.01 µm, oil content≤0.01mg/m3

FG = Activated carbon filterFor adsorption of oil vapours,oil vapour content ≤0.003 mg/m3

FEG = Activated carbon / micro-filter combinationComprising FE and FGRD = Refrigeration dryerPressure dew point to +3 °CAquamat = Condensate treatmentsystemAMCS = Air-main charging system

Solids Oil BacteriaWater

D

E

J

4

4

9

1

1

8

1

2

5

<

<

KA

ES

ER

FEG RD

ED

ED Package compressor

Base-mounted compressor

Aquamat

KA

ES

ER

FE

ED

ED

KA

ES

ER

KA

ES

ER

Contaminants:+ Solids -

+ Water/condensate -

+ Oil -

+ Bacteria -

Oil vapour content ≤ 0.003 mg/m³, particle retention > 0.01 µm,sterile, odourless and taste-free

Oil vapour content ≤ 0.003 mg/m³, particle retention > 0.01 µm

Oil vapour content ≤ 0.003 mg/m³, particle retention > 1 µm

Aerosol oil ≤ 0.001 mg/m³, particle retention > 0.01 µm

Aerosol oil ≤ 0.01 mg/m³, particle retention > 0.01 µm

A

B

C

D

E

Examples: selection of treatment classes to ISO 8573-1

KA

ES

ER

KAESER

Aerosol oil ≤ 0.01 mg/m³, particle retention > 1 µm

Aerosol oil ≤ 1 mg/m³, particle retention > 1 µm



Untreated

F

G

H

I

J

AMCS

AMCS

KAESER KOMPRESSOREN GmbHP.O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130www.kaeser.com – e-mail: [email protected]

Degree of filtration:

1) Particle load as per ISO 8573-1:1991

Solid particles1) Humidity Total oil content

Max.particle size

µm

Max.particle concentra-

tion µm

Pressure dewpoint

mg/m3

0 e.g. Consult Kaeser regarding pure air and cleanroom technology

1 0.1 0.12 1 13 5 54 15 85 40 106 – –7 – –8 – –9 – –

Class

ISO 8

573-

1

industrial quality system solutions · what do you expect from an industrial quality reciprocating...

Documents