industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7....
TRANSCRIPT
![Page 1: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/1.jpg)
Gerflor strictly confidential 1
Industrial perspective
on slip resistance solutions
Olivier CEYSSON
R&D and Innovation Director – GERFLOR Group
![Page 2: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/2.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
GERFLOR AT ONE GLANCE
GERFLOR - STRICTLY CONFIDENCIAL
Focus
Resilient flooring
& Wall covering
13 Plants
3 300 Employees
40 Nationalities
Innovative, designed
and eco-responsible
solutions
65% International
100 Countries
Sales 2015
791 M€
![Page 3: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/3.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
A group built on innovative brands and companies
GERFLOR HERITAGE
BatiflexThe first flooring solution dedicated to
aircraft since 1948
MipolamThe first homogeneous
flooring since 1937
Gerland SolsInvention of self adhesive tiles in 1985
TaraflexSupplier to the Olympic
games since 1976
Connor SportsThe first wood sports
flooring since 1872
![Page 4: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/4.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
MULTISPÉCIALISTE DES SOLSSpecific Solutions for every market need
10MARKETS
Retail Housing Residential Industry
Sport Education Hospitality Offices Transport
THE FLOORING MULTI-SPECIALIST
Healthcare
-> SLIP RESISTANCE requested
![Page 5: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/5.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
COMPLETE SOLUTIONS
Various flooring technologies
ESD
Safeties
Cushion Vinyl
Synthetic
Sports Flooring
Hardwood
Sports Flooring
Technical & Sports
Tiles (PVC / Polypropylene)
Decorative
tiles LVT
MultilayeredHomogeneous
Carpet tiles
![Page 6: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/6.jpg)
Ref document6
FLOORING Market
30 %
24 %18 %
15 %10 %
4 % Ceramic
Carpet
Laminate
Vinyl
Wood
Others
Total EU Market = 1900 M Sqm ( = 15% ww market)
![Page 7: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/7.jpg)
Ref document7
VINYL FLOORING Market
Total EU Market = 240 M Sqm ( = 22% ww market)
40 %
30 %
16 %
10 %
4 %
CV
LVT
Heterogeneous
Homogeneous
Others
![Page 8: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/8.jpg)
Gerflor strictly confidential 8
Vinyl Flooring : Products & Processes
HOMOGENEOUSLVTCV
&
HETEROGENEOUS
● Compounding + Calandering
● Extrusion / Pressing
● Varnishing
● Compounding + Calandering
● Printing
● Laminating
● Varnishing
● Cutting / Profiling
● Coating
● Printing
● Varnishing
![Page 9: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/9.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
SAFETY
FACTS
9 Million : Slip & fall accidents hospitalize 9 Million people each year
95 Million : Work days are lost each year due to slip & fall accidents
20.000 USD : The average worker’s slip compensation claim
![Page 10: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/10.jpg)
Gerflor strictly confidential 10
PVC FLOORING
Easy to install
Design
Easy to clean
Solutions
Cost Effective
Sustainability
&
Wellness
Technical perf(Confort, Durability, Antislip,
Electroconductive, …)
VINYL FLOORING BENEFITS
![Page 11: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/11.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
Safety Flooring
![Page 12: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/12.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
Construction
TARASAFE STANDARD
Coated Wear layer with anti-slip particules
throughout the whole thickness
Fibre Glass Grid
Compact backing
![Page 13: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/13.jpg)
GERFLOR - STRICTLY CONFIDENCIAL
Construction
TARASAFE GEO/ULTRA
Homogeneous layer with
anti-slip particules
Fibre Glass Grid
Compact backing
Sparclean® treatment
![Page 14: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/14.jpg)
Gerflor strictly confidential 14
SlipSafe Project
Option 1 : Formulation modifications
The target of this study was to increase the slip resistance of the floor
surface by adding an masterbatch during the compounding process
Floor type: Exemple 1 :
Homogeneous PVC floor, 2mm
Filler content: 90 phr
Plasticizer: 17 phr
Additive:
Slipsafe Masterbach
Various formulations
Different quantity of masterbatch
![Page 15: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/15.jpg)
Gerflor strictly confidential 15
SlipSafe Project
For the trials, the following process steps were done in the pilot
line of Gerflor R&D department:
1 - Mixing of standard pellets with different quantity of masterbatch
2 – Extrusion of mixed pellets with twin screw extruder, in order to
achieve a homogeneous „new“ pellet
3 – Extrusion to produce thin chips for scattering process
4 – Pressing of chips on steel belt press
5 – Sanding of sheet surface to achieve a thickness of 2 mm
6 – Embossing of surface with static press
![Page 16: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/16.jpg)
Gerflor strictly confidential 16
Trials
Chips production Removing sheet from press
Chips inside scattering device
![Page 17: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/17.jpg)
Gerflor strictly confidential 17
Trials
After the pressing, the thickness
was measured.
The samples were sanded to 2,0
mm thickness
![Page 18: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/18.jpg)
Gerflor strictly confidential 18
Trials
Results of the trials:
Samples with 10% masterbatch were
too brittle at all. At room temperature,
samples couldn‘t be handled or rolled.
Samples with 5% masterbatch were
better, but still brittle.
Differents MB were tested.
Conclusion of these trial series:
Max. MB-content of 5% and optimisation of MB, in order to reduce brittleness.
Sample after pressing
![Page 19: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/19.jpg)
Gerflor strictly confidential 19
Trials conclusion
• The torsion values are ok
• Tensile strength should be slightly higher, around 8-10 N/mm²
• Elongation is too low
• Tearing resistance is too low
-> The samples are still quite brittle.
![Page 20: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/20.jpg)
Gerflor strictly confidential 20
Perspectives
• Option 1 : Dry-blend Formulation for Homogeneous Product
-> Slip resistance improvement but Formulation and product construction need to
be optimized to reach final product performances
• Option 2 : Plastisol Formulation for Heterogeneous Product
-> Good slip resistance improvement but Formulation need to be optimized to
reach final product performances
• Option 3 : US Base coating technology
-> To be tested at industrial scale
![Page 21: Industrial perspective on slip resistance solutions - …slipsafe.org/sites/default/files/uploads/7. Olivier Ceysson... · Industrial perspective on slip resistance solutions](https://reader031.vdocuments.us/reader031/viewer/2022022003/5a9df2c77f8b9ada718b9a16/html5/thumbnails/21.jpg)
Gerflor strictly confidential 21
THANKS