industrial internet - improved performance with industrial internet already today
TRANSCRIPT
Improved performance with Industrial Internet -already today
Contents
Concept and evolution to Industrial Internet
Valmet as a frontrunner
Our roadmap in Industrial Internet
Summary
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5 Customer results
Concept and evolution to Industrial Internet
The concept of Industrial Internet
By industrial internet we mean the integration of physical machinery with networked sensors and software.
This enables gathering and analyzing data from machines and processes, and utilizing it to adjust operations and plan predictive maintenance to positively affect the value chain.
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The topic has many names:
• Industrial Internet• Internet of Things• Industry 4.0• Internet of Services• Big Data
Evolution to Industrial Internet
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Components– Mechanical function
Monitoring and Control
Remote control and operations
Cross-system optimization
Network of systems– Internet wide, deep
analytics and business processes
Cross system impact
System of systems– Data sharing and analytics
between systems
Product systems– Plant-wide data collection
and control
Smart components– Connectivity and
intelligence
Impact on work
Impact on industry
Impact on society
Industrial Internet
Industrial Internet benefits customer’s whole business
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Equipment, operations and process benchmarking
Performance optimization
Condition monitoring
Document management
Logistics
Technical support
Maintenance management
Asset management
Training
Technology support
Maintenance operations
Workshop services
Production operations
Sourcing
Engineering
Installation
Commissioning
Valmet as a frontrunner
Valmet has a long history in the digitalization of process industries
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1970Elmatic-100 system, electronic instrumentation
1990’sPaperIQ, QCSmetsoDNA, Dynamic Network
of Applications
1980’sDamatic, the first Distributed Control System (DCS)Sensodec Condition Monitoring SystemDamatic XD, modular second generation DCS
2000’sMultivariable Model Predictive Controls (MPC)24/7 ProCenter for DCS/QCSPaperIQ Select
2010’sMetso PQV web inspection system
2015Valmet DNA
2015Valmet IQ
1960The Airmatica pneumatic measurement and control system
Distributing controls & gathering performance data
Increasing availability
Increasing productivity throughinformation services
Embedded intelligence & advanced information
Benchmarking and best practice sharing capability
Advantages to customerindustries:
Customer’s process
Today, customers are extensively utilizing our Industrial Internet capabilities
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Online connections
Performance agreements with remote connections
Co-creation of advanced analytics with customers
Valmet-supplied lines with Valmet DCS
440350 Condition Monitoring (CM) references with over 70 000 I/O tags
35070 000 80
Advanced process control installations
320740 Ongoing
Valmet’s remote center
Valmet’s competence
network
Our unique offering is fully integrated into Industrial Internet
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• Distributed control systems• Advanced process control solutions• Quality control solutions
• Data communication• Vision systems, instrumentation
and analyzers
Control and instrumentation
• Process visualization • Information and historian platform
• Energy management• Control performance
On-site visualization and analytics
• Advanced Analytics• Performance optimization• Remote Support
• Maintenance planning• Remote condition monitoringRemote
Services
• Pulping and Recovery• Heat and Power generation
• Board and Paper making• Tissue making
Process technology and expertise
We have moved our customers’ performance forward with Industrial Internet – Case examples
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Reduced energy consumption 8%Metsä Board Joutseno Mill, Finland
Raw material savings (0.45%) USD 1.55 millionCelulose Nipo-Brasileira AB Cenibra, Brazil
Chemical savings8.7%Burgo Ardennes, Belgium
Production increaseof 2.8%Zellstoff- und Papierfabrik Rosenthal, Germany
Our roadmap in Industrial Internet
Today, we serve our customers with intelligent technology, automation and services locally and remotely
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Fully automated, intelligent machines with connectivity for Industrial Internet
The Valmet DNA automation platform connects instruments, analyzers, vision systems and process controls
Advanced Process Control enables real time optimization of core processes
Expert support locally and through remote services
Performance optimizationand support agreements
Customer
2016-2018 we enhance mobility and introduce even more advanced automation technologies and embedded diagnostics
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Growing fleet of intelligent machines and mills leveraged
More diagnostics embedded into processes
Next generation analytics introduced to selected processes
Valmet DNA evolves to include virtual and cloud-based applications and services
Integrated customer portal and mobility enable secure access to all information and expertise anytime and anywhere
Advanced benchmarking and best practice sharing tools
Customer
Summary
SummaryValmet is a frontrunner in Industrial Internet Our intelligent production technologies, long
experience in the digitalization of the process industry through our automation business and services expertise create a solid foundation for the industrial internet.
Today, our customers are extensively utilizing our industrial internet capabilities and achieved significant performance improvements
We are further strengthening the utilization of industrial internet by:– Providing expertise globally using remote
technologies– Utilizing and developing our unique
automation technology and innovations– Developing the next generation of analytics
and services
Some images designed by freepic.comDecember 18, 2015 © Valmet16
