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Industrial Automation & Control - Exceeding Customer Expectation
Industrial Automation & Industrial Automation & Control (SA) (Pty) LimitedControl (SA) (Pty) Limited
48A Apex Rd West48A Apex Rd WestApex Industrial SitesApex Industrial Sites
Benoni, 1501Benoni, 1501Telephone : +27 (0) 87 353 4165Telephone : +27 (0) 87 353 4165
Fax : +27 (0) 86 590 9867Fax : +27 (0) 86 590 9867www.iacwww.iac--sa.co.zasa.co.za
sales@[email protected]
Industrial Automation & Control - Exceeding Customer Expectation
Our Office BuildingBenoni
Industrial Automation & Control - Exceeding Customer Expectation
Tiprow Controls (Pty) Ltd 900 Square Metre Manufacturing Area
Industrial Automation & Control - Exceeding Customer Expectation
Our Head Office in Newport Wales
Industrial Automation & Control - Exceeding Customer Expectation
Who are IAC?
o Origin – Black Clawson International Ltd (BCI) – a manufacturer of machinery for the Paper Industry.
o UNIDAC Division - Established 1967 to provide BCI with in-house drives and control capability.
o In May 2000 IAC purchased the UNIDAC Division.
Industrial Automation & Control - Exceeding Customer Expectation
What we do…
o IAC considers itself to be the leading UK independent supplier of Variable Speed Drive systems.
o Control & Safety (TUV Certified) Engineers.o Over 500 Man Years of Design Experience.o IAC design, manufacture, test, install, and
commission turnkey projects involving control and instrumentation.
o IAC South Africa was opened in January 2006 and in March 2010 Tiprow Controls, a manufacturer of MCCs, desks and control panels with over 25 years experience was acquired.
Industrial Automation & Control - Exceeding Customer Expectation
Key Suppliers
o Authorised Systems Integrator’s for all major world wide manufacturers of Drives, PLC’s, MCC’s and Distribution Boards.
o Full backing of the major Suppliers support services.
o Our engineers are fully trained in the use of the suppliers Drive, PLC, SCADA & HMI Products.
Industrial Automation & Control - Exceeding Customer Expectation
IAC Quality
o IAC’s Quality Management System has been approved since 1993 and we currently hold certification to ISO 9000/2000.
Industrial Automation & Control - Exceeding Customer Expectation
System Integration
Variable Speed Drive SystemsPLC SystemsSCADA SystemsMotor Control CentresDistribution BoardsEEx Control PanelsMotion Control SystemsTransformer RectifiersControl & Instrumentation
Industrial Automation & Control - Exceeding Customer Expectation
AC Drive Systems
Industrial Automation & Control - Exceeding Customer Expectation
DC Drive Systems
Industrial Automation & Control - Exceeding Customer Expectation
Motor Control Centres
Industrial Automation & Control - Exceeding Customer Expectation
PLC, Scada, HMI & DCS Systems
Industrial Automation & Control - Exceeding Customer ExpectationIndustrial Automation & Control - Exceeding Customer Expectation
UK Blast Furnace Skip Hoist
DC Drives System and Advant AC450 Dual Processor PLC with Dual Redundant S800 I/O. The Furnace PLC System included a Furnace Masterbus Network SCADA System.
Industrial Automation & Control - Exceeding Customer Expectation
ITW Foils, UK, Plastic Coating Line
SSD AC Drive (Common DC Link) System utilising 890 Controllers with SSD Link System, new Desks & HMI’s.
Industrial Automation & Control - Exceeding Customer ExpectationIndustrial Automation & Control - Exceeding Customer Expectation
UK BOS Plant Main Converter Tilter Drives
Turnkey Project DC Drive System for Converter Tilt Drives including new Transformers and Dual Redundant DSC800 DC Drives and Rockwell Control Logix PLC Control System.
Industrial Automation & Control - Exceeding Customer Expectation
Wagon Unloading System, Pelletizing Plant Iran
Siemens AC Drive System for Wagon Positioner Drives with Form 4 MCC, ABB AC800M PLC Control System, Main Control Desk with HMI System.
Industrial Automation & Control - Exceeding Customer ExpectationIndustrial Automation & Control - Exceeding Customer Expectation
Entry/ProcessSection LTAC PLC
Entry/ProcessLTAC Panel HMI
Entry PulpitClient Runtime
PLC Control RoomServer
Mirrors PulpitClient Runtime
Leveller SetUp Client Runtime
PLC Control RoomEngineering Station
Ethernet TCP/IP
Process/ExitLTAC Panel HMI
SNPSNP
Process/ExitPulpit Client
Runtime
SIEMENS SIMATICS5-100U
SIEMENS SIMATICS5-100U
Entry AreaRemote I/O
Process AreaRemote I/O
SIEMENS SIMATICS5-100U
SIEMENS SIMATICS5-100U
590+ DC Drives
Devicenet
LINK Rack
LINK FibreOptic Network
Entry SectionPLC
ESP
LevellerDC Drives
GemstartCCU's
LevellerTrimline LTAC
ESP
Leveller SectionPLC
LevellerLubrication& HydraulicRemote I/O
Leveller Thread Up Desk
Remote I/O
SIEMENS SIMATICS5-100U
SIEMENS SIMATICS5-100U
SIEMENS SIMATICS5-100U
Weld TrackingPLCN80 Process/Exit
Section LTAC PLC
SIEMENS SIMATICS5-100U
Exit AreaRemote I/O
N80
SIEMENS SIMATICS5-100U
HelperAC Drives
ESP
ACRegulators
SIEMENS SIMATICS5-100U
590+ DC Drives
LINK Rack
LINK FibreOptic Network
SIEMENS SIMATICS5-100U
590+ DC Drives
Devicenet
LINK Rack
LINK FibreOptic Network
SIEMENS SIMATICS5-100U
HelperAC Drives
Exit SectionPLC
N80
N80
SIEMENS SIMATICS5-100U
Welder PLC(Responsibility of Corus)
SIEMENS SIMATICS5-100U
N80
ESP
AC RegulatorPLC
ProfibusDevicenet
Process SectionPLCN80
UK, Electrolytic Tinning Line
Complete ETL DC Drive System utilising 590 Converters, 90-30 PLC, 800 Amp AEG Regulators & iFIX SCADA.
Industrial Automation & Control - Exceeding Customer Expectation
Qinhuangdao Port, Peoples Republic of China
Siemens 4Q AC Drive System for Car Positioner & Tippler Drives with Form 4 MCC c/w simocodes, Rockwell PLC Control System, Main Control Desk with SCADA System.
Industrial Automation & Control - Exceeding Customer Expectation
Nikkei Siam, Thailand, Cold Mill
Sinamics AC Drive (Common DC Link) System utilising Simotion Controllers for Coiler & Position Software, Rockwell PLC with Panel View+ HMI’s & RS View SCADA.
Industrial Automation & Control - Exceeding Customer Expectation
Columbus, South Africa, Stainless Steel Pickle Line AP2
AC Drive System utilising Siemens Active Front End (AFE) with 28 off DC-AC Converters, Siemens S7-400 PLC & Wonderware SCADA.
Industrial Automation & Control - Exceeding Customer Expectation
Columbus, South Africa, Stainless Steel Pickle Line AP1.Extension included engineering, supply, installation and cablingof 9 new Siemens AC drives, Simoreg starters, ET200 I/O and PCS7 PLC modifications.
The system engineering was performed by our team at Newport, all the drive and PLC panels were built and tested in South Africa and a local contractor supplied and installed all new cabling.Overall project management and liaison with all parties was carried out by our South African Office
Industrial Automation & Control - Exceeding Customer Expectation
Upgrade of drives and PLC on Cold Mill at Hulamin
Existing ABB DC Drives on mill stand and coilers were upgraded, new ABB PLC added and all helper drives replaced with ABB Inverter drives
All engineering of drives and PLC done by our Newport engineers, DC drive suite built in Newport, South Wales
Manufactured in our Tiprow workshops were;
All AC drive panels 4 off Remote I/O interface panels 3 Multi Motor Control Centres 2 Pulpit control desks 4 Operator control desks
Industrial Automation & Control - Exceeding Customer Expectation
Upgrade of drives and PLC on Hot Mill at HulaminExisting ABB DC Drives on mill stand and coiler were upgraded, new QUANTUM PLC added and all other drives replaced with latest ABB Inverter and DC converters drives
All engineering of drives and PLC done by our Newport engineers, DC drive suite built in Newport, South Wales
Manufactured by our Tiprow Controls workshops were; All AC drive panels 2 Pulpit control desks 1 Operator control desks 2 off Remote I/O interface panels 2 Multi Motor Control Centres
Industrial Automation & Control - Exceeding Customer Expectation
Thamesteel, 120 m/sec Rod Mill
Complete Drive & Control System upgrade on a Rod Mill utilising ABB DC Drives & Siemens S7 PLC with IntouchSCADA. Simotion Position Control on Layhead & Shear.
Industrial Automation & Control - Exceeding Customer Expectation
Dupont, Luxembourg, Tyvek Process Line
Process line driven by Siemens Masterdrive Modules connected on a common DC link fed from a fully regenerative converter rectifier, GE Fanuc 90-70 PLC and Cimplicity SCADA.
Industrial Automation & Control - Exceeding Customer ExpectationIndustrial Automation & Control - Exceeding Customer Expectation
Dean Dyball, Pont-Y-Werin Bridge, Cardiff Bay
Bascule Bridge Control System with Safety (SIL 2) PLC Control, MCC, HMI, CCTV and Audio Systems all integrated on a 1.4kM Wireless Dual Frequency Control Network.
Industrial Automation & Control - Exceeding Customer Expectation
Shenhou Aluminium, China, Foil Mill Complex
Three Foil Mill Complex utilising ABB DC Drive System integrated with Siemens S7 PLC & WinCC SCADA. Communications included Profibus, Ethernet and Web Access
Industrial Automation & Control - Exceeding Customer Expectation
Corus, UK, 690 Volt 1.8MW Fan Drive
ABB Inverter Drive & Siemens Motor saves £11K per Week in Energy Costs. Turnkey Project provided including new Transformer, Motor, HV Modifications & Installation.
Industrial Automation & Control - Exceeding Customer Expectation
SCADA Systems