industrial & automotive applications motor control drivers
TRANSCRIPT
Learn more. toshiba.semicon-storage.com
Industrial & Automotive Applications
Motor Control DriversCompact. Comprehensive. Feature-rich.
Motor Control DriversThe need of selecting the right motor driver to optimize the motor control for various applications is increasing. Toshiba's motor drivers have been on the market for over 40 years, and are being developed to meet our customer´s needs. Our motor driver portfolio can offer solutions to multiple applications such as battery operated applications with low voltage demands and air conditioner fan motors, demanding higher voltage.
Learn more.
MOTOR CONTROL
Motor ControlSolutions
Efficient, Reliable and PerformantToshiba offers an extensive portfolio of semiconductor devices for simple to
sophisticated motor applications with special focus on efficiency, reliability
and performance. Toshiba motor control solutions help to avoid system
heating, improve motor drive performance and reduce both system size and
cost. Including Toshiba’s innovative technologies they unleash the full
capabilities of motor applications and create key differentiators.
Applications
• Industrial automation
• Robots / Cobots
• Automated Guided Vehicles
• eMobility
• Power tools
• Home appliances
• Devices for simple to high performance motor control solution
• For brushed, brushless DC and stepping motors
• For low-, medium- and high-voltage motors
• Microcontrollers, motor drivers, IGBTs, MOSFETs, IPDs and photocouplers
• Toshiba’s original technologies
• Advanced silicon manufacturingprocesses
• Wide lineup of small packages
• Easy design-in
• Reduced BOM
• High efficiency motor control
• Low power = low heat generation
• Improved drive performance
• Low development effort
• Fast time to market
• Reduced system size and cost
Features Advantages Benefits
toshiba.semicon-storage.com
© 2020 Toshiba Electronic Devices & Storage CorporationProduct specifications are all subject to change without notice. Product design specifications and colours are subject to change without notice and may vary from those shown. Errors and omissions excepted.
202001
Microcontrollers (MCU) provide high performance FOC
Toshiba’s ARM® Cortex®-M4F powered microcontrollers feature dedicated hardware accelerators for multi-axis Field Oriented Control: The Advanced Vector Engine is a high-performance coprocessor for vector and current related calculations, Programmable Motor Drivers (PMD) generate 3-phase PWM motor control outputs and the Advanced Encoder Circuits precisely acquire the motor positions. Toshiba’s hardware accelerators off-load the main CPU up to 70%, enable high-speed and low-vibration motor operation and relieve the system designer from developing complex motor control software.
Smart Motor Control Drivers (MCD) enable closed-loop control
Toshiba Motor Control Drivers (MCD) provide high efficient and low-power motor control. Toshiba’s Intelligent Phase Control technology for BLDC motors ensures lowest power dissipation at all rotation speeds and eliminates the need to develop complicated phase adjustment software. The Active Gain Control (AGC) technology for Stepping Motors significantly reduces power and heat generation by automatically adjusting the motor current to the actual load torque.
HV and LV MOSFETs feature lowest on-resistance
Fabricated in Toshiba’s proprietary state-of-the-art single epitaxial DTMOS process, the 4th generation of super-junction 600V – 650V MOSFET devices feature lowest on-resistance and high efficient switching. The lineup with integrated high-speed body diodes is most suitable for motor inverter applications.
Toshiba LV MOSFET devices manufactured in the latest 9th generation of Toshiba’s proprietary trench MOS process (U-MOS) provide highest efficiency under all load conditions. They are specified for high junction temperatures up to +175°C and provide lowest resistance per die area. Having an excellent QOSS performance the devices meet one of the most relevant design targets for motor applications.
Toshiba High Voltage Intelligent Power Devices (HV-IPD) are 3-phase motor driver ICs designed with 250V, 500V or 600V IGBTs or MOSFETs. They integrate high side and low side drivers with safety functions like thermal shut-down, over-current and under-voltage protection. Low profile Surface Mounted Devices (SMD) packages combined with the latest silicon manufacturing process allow compact system designs.
Motor Power
VDS
HV IPD250 ~ 600V
max. 5A
HV MOSFET250 ~ 900V / max. 60A
LV MOSFET30 ~ 250V / max. 250A
Convent.
Technology
Intelligent
Phase Control
TPH1R306PL
RDS(ON) × QOSS
Competitor
32%lower
Industry leading photocouplers
Toshiba’s photocoupler lineup features optical isolated IGBT / MOSFET gate drivers, transistor and high speed IC couplers as well as isolation amplifiers. The devices are equipped with high performance infrared LEDs enabling long lifetime and low power dissipation. They provide high noise immunity and high reliability up to 125°C.
Toshiba offers a wide range of packages with reinforced insulation that are compliant with major international safety standards.
MOTOR CONTROL
Stepper Motor Drivers
Improving System EfficiencyToshiba leverages its unique manufacturing and circuit technologies to offer one of the industry’s widest portfolio of next–generation motor driver ICs featuring low power consumption, low noise, high speed and high-precision motor control. Fabricated in Toshiba's 130nm BiCD mixed signal process, the motor drivers improve the motor performance while featuring a small footprint and attractive prices.
Applications
• Industrial applications• Home appliances• Textile- and sewing machines• Surveillance cameras• 3D printers• CNC machines• Packaging machines• ATM• Point-Of-Sales (POS) terminals
• Pin and package compatible drivertypes available
• Wide package lineup• Multiple control interfaces• Microstepping technology • 130nm BiCD mixed signal process• Advanced Dynamic Mixed Decay
(ADMD) • Advanced Current Detect System
(ACDS)• Active Gain Control (AGC)
• Easy replacement by a driver with lower current rating and lower cost
• Surface mount and through holepackages available. Small packagesizes and packages for maximumheat dissipation available
• Choice between phase input orclock input driver types
• Step modes down to 1/128 step areavailable
• Combination of low-voltage controlcircuitry with high voltage DMOSoutput drivers provides low Ron and small chip size
• Improve efficiency and reducedvibration at high rotation speeds
• Constant current accuracyimprovement without externalshunt resistors for current measurement
• Optimized motor drive current withlower heat generation and no loss
• Reduced board space• Reduced system cost• Easy adaption to changed
requirementsIncreased motor performance:• Low noise and low vibration motor
operation • Reduced current distortion at high-
speed• Improved system reliability and
safety• Reduced heat dissipation• Improved efficiency
Features Advantages Benefits
toshiba.semicon-storage.com
The traditional Mixed Decay approach comes with a set of demerits. If the “fast decay” time is short, the ripple on the motor current is low. On the flip side, the current decay ability becomes low, which may result in current distortion due to the magnetic coupling between coils (left picture below). If the “fast decay” time is long, the current decay capability is improved, so that the motor can be controlled by a pseudo sine wave current. However this comes at the cost of increasing the ripple on the motor current (right picture below).
Advanced Dynamic Mixed Decay (ADMD)
Short “fast decay” time Long “fast decay” time
waveform expansion
Distorted motor current
Demerit
Merit
Merit
Demerit
Low ripple on the motor current
Pseudo sine wave motor current
High ripple on the motor current
waveform expansion
Toshiba’s Advanced Dynamic Mixed Decay (ADMD) technology combines the best of both worlds and realizes pseudo sine wave motor control while reducing the ripple current. By this, the maximum rotation speed can be increased without step loss (see picture below).
Successful step control, even during high-speed rotation
ADMDMotor signal
Motor drive current
ADMD
Mixed Decay
Mixed Decay
Step loss occurs during high-speed rotation.
Motor signal
Motorsignal
Current waveform comparison at high-speed rotation
toshiba.semicon-storage.com
The Advanced Current Detect System (ACDS) eliminates the need for two external shunt resistors, which considerably reduces board space and system cost considerably. Furthermore the current measurement error is lower than 6%, which is less compared to conventional solutions.
Advanced Current Detect System (ACDS)
ON ON
Large MOS(High-current drive)
Small DMOS(Current sense)
Current measured via an internal resistor
Active Gain Control (AGC)
Motor Driver
Integrated approach with Active Gain Control
Active Gain Control (AGC)
MCU Motor Driver
Discrete approach for motor current control
Open loop control
ConventionalWith an open loop control, the maximum constant current is applied to the stepper motor in order to avoid stall and step loss. If the torque load is low, a high amount of energy is transformed into heat, which decreases energy efficiency. An MCU, ADC, sensing element and additional connections are needed to optimize the motor current.
Active Gain Control (AGC)AGC automatically matches the motor current to the torque load in real time. A configurable current margin is added to avoid stall. By this, the energy efficiency is optimized while minimizing heat generation and stress on the motor. No MCU, DC, sensor or additional connections are required as AGC is fully integrated into the motor driver, hence reducing system complexity and cost.
Motor Driver
toshiba.semicon-storage.com© 2020 Toshiba Electronic Devices & Storage CorporationProduct specifications are all subject to change without notice. Product design specifications and colours are subject to change without notice and may vary from those shown. Errors and omissions excepted.
202010
Bipolar stepper motor drivers
Part number Interface Ratings Stepping mode
ADM
DAC
DSAG
C
Temperature range TA [°C]
PackageCl
ock
Phas
eSe
rial VM
(opr)[V]
IOUT(abs)
[A] Full
Hal
f1/
41/
81/
161/
321/
641/
128
TB67S101AFNG - - 10-47 4.0 - - - - - - - -20 to +85 HTSSOP48-P-300-0.50TB67S101AFTG - - 10-47 4.0 - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S101ANG - - 10-47 4.0 - - - - - - - -20 to +85 P-SDIP24-0723-1.78TB67S102AFNG - - 10-47 4.0 - - - - - - - -20 to +85 HTSSOP48-P-300-0.50TB67S102AFTG - - 10-47 4.0 - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S103AFTG - 10-47 4.0 - - - - -20 to +85 P-WQFN48-0707-0.50TB67S109AFNG - - 10-47 4.0 - - - - -20 to +85 HTSSOP48-P-300-0.50TB67S109AFTG - - 10-47 4.0 - - - - -20 to +85 P-WQFN48-0707-0.50TB67S128FTG - 6.5-44 5.0 -40 to +85 P-VQFN64-0909-0.50TB67S249FTG - - 10-47 4.5 - - -20 to +85 P-VQFN48-0707-0.50
TB67S261FTG - - 10-47 2.0 - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S265FTG - - 10-47 2.0 - - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S269FTG - - 10-47 2.0 - - - - -20 to +85 P-WQFN48-0707-0.50TB67S279FTG - - 10-47 2.0 - - -20 to +85 P-VQFN48-0707-0.50TB67S285FTG - - 10-47 3.0 - - - - - - -20 to +85 P-VQFN48-0707-0.50TB67S289FTG - - 10-47 3.0 - - -20 to +85 P-VQFN48-0707-0.50TB67S508FTG - 10-35 3.0 - - - - - - -20 to +85 P-VQFN36-0505-0.50TC78H670FTG - 2.5-16 2.0 - - -40 to +85 P-VQFN16-0303-0.50
Unipolar stepper motor drivers
All devices listed here support: Under Voltage Lockout (UVLO), Over Current Detection (ISD), Over Temperature Detection (TSD), Internal Regulator Output 5V, Single Power Supply.
Part number Interface Ratings Stepping mode
ADM
DAC
DSAG
C
Temperature range TA [°C]
Package
Cloc
kPh
ase
Seria
l VM(opr)
[V]
IOUT(abs)
[A] Full
Hal
f1/
41/
81/
161/
321/
641/
128
TB67S141FTG - - 10-40 3.0 - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S141HG - - 10-40 3.0 - - - - - - - -20 to +85 HZIP25-P-1.00FTB67S141NG - - 10-40 3.0 - - - - - - - -20 to +85 P-SDIP24-0723-1.78TB67S142FTG - - 10-40 3.0 - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S142HG - - 10-40 3.0 - - - - - - - -20 to +85 HZIP25-P-1.00FTB67S142NG - - 10-40 3.0 - - - - - - - -20 to +85 P-SDIP24-0723-1.78TB67S145FTG - - 10-40 3.0 - - - - - - - - -20 to +85 P-WQFN48-0707-0.50TB67S149FG - - 10-40 3.0 - - - - -20 to +85 P-HSSOP28-0819-0.80TB67S149FTG - - 10-40 3.0 - - - - -20 to +85 P-WQFN48-0707-0.50TB67S149HG - - 10-40 3.0 - - - - -20 to +85 HZIP25-P-1.00F
TB67S179FTG - - 10-60 1.5 - - - - -20 to +85 P-VQFN48-0707-0.50All devices listed here support: Under Voltage Lockout (UVLO), Over Current Detection (ISD), Over Temperature Detection (TSD), Internal Regulator Output 5V, Single Power Supply.
NEW
NEW
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ●
NEW
NEW
NEW
NEW
●
● ● ● ●
● ● ●
● ● ● ●
● ● ● ● ●
● ●
● ● ● ●
● ● ● ● ●
● ● ● ●
● ● ● ●
● ● ● ●
● ● ● ● ●
● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ●
● ● ● ●
● ● ● ● ● ●
● ● ● ●
● ● ● ●
● ● ● ●
● ● ●
● ● ●
● ● ●
● ● ●
● ● ●
● ● ● ●
● ● ● ●
● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
NEW
NEW
NEW
● ● ● ●
● ● ● ●
● ● ● ●
●
●
● ● ●
● ●
● ●
● ●
● ●
● ● ● ●
● ● ● ● ● ●
● ● ● ●
● ● ● ● ● ●
● ● ●
● ● ● ● ● ●
● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
NEW
NEW
NEW
Contact us for more information: toshiba.semicon-storage.com/eu/semiconductor/knowledge/fab-sheets.html
Toshiba Electronics Europe GmbH
Hansaallee 181 40549 Düsseldorf Germany
Copyright ©2020 Toshiba Electronics Europe GmbH. All rights reserved. Pro-duct specifications, configurations, prices and component / options availability are all subject to change without notice. Product design, specifications and colours are subject to change without notice and may vary from those shown. Errors and omissions excepted.
10/2020