indira paryavaran bhawan ali ganj, jor bagh road

Date: 13th July, 2015

DIRECTOR & MEMBER SECRETARY MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGEINDIRA PARYAVARAN BHAWANALI GANJ, JOR BAGH ROADNEW DELHI – 110 003

Subject: Proposed expansion of existing Sponge Iron Plant and CPP by Installation of 2x9 MVA submerged Arc Furnaces at village: Ikra, Jamuria, Jamuria Industrial Estate, District: Burdwan in West Bengal by M/s Bhagwati Sponge Pvt. Ltd.

Refer F. No. J-11011/313/2008-IA.II (I))

Dear Sir,

This is for your kind information that our existing units received Consent to Establish (NOC) from West Bengal Pollution Board (enclosed as Annexure-III in the Final EIA Report). The existing project did not fall under the purview of the requirement of EC as per the prevailing rule. Thus, the Certified Monitoring report by RO, MoEF is not relevant for the existing units. However, we are enclosing herewith the Compliance Report on Consent to Operate (CTO) for our existing plant.

Thanking you,

Yours faithfully,For Bhagwati Sponge Private Limited

(DINESH ADUKIA) Director

Encl.: as above.

M/s BHAGWATI SPONGE PVT. LTD. COMPLIANCE REPORT

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COMPLIANCE REPORT ON CONSENT TO OPERATE (CTO) FOR EXISTING UNIT OF M/s BHAGWATI SPONGE PVT. LTD AT J.L NO. 38, IKRAH VILLAGE ROAD, VILLLAGE: IKRAH, P.O: JAMURIA HAT, P.S: JAMURIA, DIST. BURWAN, WEST BENGAL

M/s Bhagwati Sponge Pvt. Ltd. obtained Consent to Operate (CTO) for their Sponge Iron Unit Steel Plant issued by West Bengal Pollution Control Board (Refer Consent Letter No. C016104, Memo No. 1374-WPBA/Red (BWM) / 508/05) dated 12th

December, 2011.

The compliance status of the special conditions and general conditions, as issued by WBPCB in the above mentioned CTO is discussed below:

Conditions:

1 This Consent is valid for the manufacture of sponge iron - 2500 MT/month

Only Sponge Iron is being produced.

2 The Applicant shall remain responsible for quantity and quantity of liquid effluent and air emissions.

The estimated quantity of wastewater, generated from the plant, is being treated in wastewater treatment facility. Adequate air pollution control devices have been installed at strategic locations to control air pollution.

3 Daily discharge of industrial liquid effluent shall not exceed – Recycled

Waste water from the units is beingrecycled in the plant after treatment. It is a zero discharge plant.

4 Daily discharge of domestic liquid effluentshall not exceed - 1.44 KL

Around 1.44 kld of domestic wastewater is being generated in the plant.

5 Daily discharge of mixed (industrial & domestic) liquid effluent shall not exceed –Nil

Industrial and domestic liquid effluent are never mixed.

6 The Applicant shall discharge liquid effluent to Soak pit through septic tank (place of discharge) through 01 (one) nos. outlets/outfalls.

Domestic wastewater is beingdischarged outside through Septic Tank – Soak Pit system. There is one outfall in the plant for the discharge of domestic wastewater.

7 To bring into any altered or new outlet/outfall or to change the place of discharge, the Applicant shall have to

No new outfall is created for the plant.


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inform the Board and obtain prior permission of the Board in this effect.

8 The Applicant shall provide comprehensive facility for treatment of industrial liquid waste and domestic liquid waste (sewage, sullage and liquid effluent generated from canteen), and operate and maintain the same continuously so that the quality of final effluent conforms to the Standard.

Wastewater, generated from the plant, is being treated in wastewater treatment facility and recycled in the plant. Domestic wastewater generated in the plant is being treated in septic tank and disposed of through soak pits. The treated effluent meets the relevant standard.

9 The Applicant falls in the Category of the Water (Prevention and Control of Pollution) Cess Act. 1977 and rules made thereunder and the Applicant shall comply with the provisions of the said Act and Rules made thereunder.

Being complied.Asansol Durgapur Development Authority is supplying the daily water for the plant use.

10 Daily water consumption for the following purposes should not exceed: Industrial cooling, spraying in mine pits

and boiler feed water (Water used for gardening should be included in this category of use) - 423 KL

Domestic purposes - 2 KL Processing whereby water gets polluted

and the pollutants are easily biodegradable - Nil

Processing whereby water gets polluted and the pollutants are not easily biodegradable - Nil

Same water quantities are being maintained in the existing plant.

11 The Applicant shall install suitable device for measuring the volume of water consumed for different purposes as mentioned above giving correct result to the satisfaction of the State Board.

Is being Complied.

12 All the stacks connected to various sources of emissions must be designated by numbers such as S-1, S-2, S-3, etc., and this must be painted / displayed to facilitate identification.

All the stacks have been marked by the specific number and painted properly.


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13 The Applicant shall install comprehensive control system consisting of pollution control equipment as is warranted with reference to generation of air emissions and operate and maintain the same continuously so as to achieve the level of pollutants to the Standard.

Adequate air pollution control devices like ESP, Bag Filters are installed at strategic locations to control air pollution.

14 The Applicant shall provide ports in the stack(s) and other necessary permanent facilities such as ladder, platform, etc. for monitoring/sampling the air emissions and the same shall be made available for inspection and use by the State Board’s staff as well as State Board’s authorized agencies.

The stacks have been provided withthe ports and all other facilities like ladder, platform etc. for the monitoring purposes. Such facilities are always available at the time of stack monitoring by the external body.

15 The Applicant shall observe the following fuel consumption pattern:-

Same quantity of coal as declared in the Consent to operate is being used by the plant.

16 The Applicant shall maintain the generation and treatment/disposal of non-hazardous solid waste as specified in the condition.

Coal Char & dust, generated from the process is being sold to the power plant.

17 The Applicant shall take adequate measures for control of noise levels from its own sources within the premises within the limit.

Adequate measures have been taken to control the noise level within the prescribed standards.

18 The Applicant shall at all times maintain good house keeping, proper working order, and operate efficiently for control of pollution from all sources so as not to cause nuisance to surrounding areas/inhabitants and to achieve compliance with the terms and conditions of the consent.

Best efforts are being made to ensure good house-keeping in the plant premises. A dedicated team of personnel have been earmarked to keep the premises clean. This team is directly working in co-ordination with the plant manager.

19 The Applicant shall bring about at least 33% of the available open land under the green coverage/ plantation.

A local horticulturist has been appointed to develop an appropriate green belt following the CPCB guidelines. Some portions of the plant area are used for greenery


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development. Remaining area will be utilized for greenery purpose to make 33% green belt for the plant area.

20 The Applicant shall provide for an alternate electric power source sufficient to operate all pollution control facilities installed by the Applicant to maintain compliance with the terms and conditions of the consent. In absence of such an alternate electric power source, the Applicant shall stop, reduce or otherwise control production to abide by the terms and conditions of the Consent regarding pollution level.

Is being Complied.

21 The Applicant shall install a separate energy meter showing the consumption of energy for operation of pollution control devices.

A separate energy meter is being installed for operation of the pollution control devices.

22 The Applicant shall ensure that fugitive emissions from the activity are controlled so as to maintain clean and safe environment in and around the factory premises.

Best practices in the form of dust extraction and suppression facilities have been provided at all strategic locations to control fugitive emissions.

23 The Applicant shall provide drainage system for conveying industrial and domestic liquid waste. Storm-water drain shall be kept separate from the drainage system meant for industrial and domestic liquid waste.

Proper drainage system is developedin the existing plant. No industrial wastewater is being discharge outsidethe plant boundary. Only domestic wastewater is being discharged from the plant through Septic-tank-soak pit system.

24 The Applicant shall maintain a separate register showing consumption of chemicals used in pollution control systems.

Is being complied.

25 The Applicant shall get the samples of hazardous wastes/ leachates analysed at least once in …… from the laboratory recognized of the West Bengal Pollution Control Board and ensure that they

There is no hazardous waste / leachates in the existing plant.


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conform to the limits stipulated. Test reports shall be sent to the Board.

26 The Applicant shall provide adequate and safe facility for collection of air, wastewater and solid waste samples by the State Board’s staff as well as State Board’s authorized agencies.

Adequate facilities have beenprovided for collection of air, wastewater & solid waste samples from the plant.

27 The Applicant shall submit to the State Board by the 30th September of every year the Environmental Statement Report for the financial year ending 31st March of the current year in the prescribed form (Form-V) as required under the provisions of rule 14 of the Environment (Protection) [Second Amendment] Rules. 1992.

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28 The Applicant shall allow the Officers of the State Board to enter into the applicant’s premises at any reasonable time to inspect the pollution control systems as well as monitoring and measuring devices in connection with prevention & control of pollution.

Full co-operation is provided to the Officers of the State Board for monitoring and measuring devices in connection with prevention & control of pollution.

29 The Applicant shall maintain an Inspection Book in the factory premises which shall be made available to Officers & employees of the State Board for inspection, review and to write down any direction or observation as is deemed necessary during the inspection from time to time.

Is being complied.

30 The Applicant shall furnish to the State Board all information in respect of quantity, rate of discharge, place of discharge of liquid effluent and air emission.

Is being complied.

31 The Applicant shall maintain adequate number of qualified and trained personnel among his staff for proper maintenance and operation of the effluent treatment and or emissions control devices and for

Qualified staff has already been recruited who are responsible for environmental management & pollution control of the unit and compliance with statutory norms.


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overall environment management of the industry.

32 The Applicant shall have to make registration for the use of groundwater, if any, with Central Ground Water Authority.

Water demand for the process, utilities, cleaning & domestic purposes is provided by ADDA. There is no ground water abstraction.

33 The Applicant shall intimate to the State Board immediately of any occurrence or apprehension of occurrence of discharge of any poisonous, noxious or pollutants in excess of quality as well as quantity as mentioned earlier to any receiving water body/ receiving system or to atmosphere owing to accident or other unforeseen incident/ event including natural disaster. The Applicant shall (i) take all steps adequate to prevent such accidental discharge/ release of poisonous, noxious or pollutants and to limit their consequences to persons and the environment. (ii) provide to the persons working on the site with the information, training and equipment including antidotes necessary to ensure their safety and mitigate the accidental release of poisonous, noxious or pollutants to the environment.

Company has prepared a Disaster Management Plant for the plant so that in case of any incident, DMP team will take proper action.

34 The Applicant shall make an application to the State Board in the prescribed form for renewal of the consent at least 60 (sixty) days before the date of expiry of this Consent.

Being complied.

35 The Applicant shall not make any alternation/ modification/ expansion in the existing manufacturing process and equipment as well as the pollution control system without prior approval of the Board.

Any alteration/ modification/ expansion of the unit will only be done after obtaining prior permission from the West Bengal Pollution Control Board.


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36 The Applicant shall comply with the conditions as laid down in the Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 and Hazardous Wastes (Management & Handling) Rules, 1989.

No hazardous waste is being generated from the plant.

indira paryavaran bhawan ali ganj, jor bagh road

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