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INDIANA HORTICULTURAL CONGRESS and TRADE SHOW Janos Radvanyi Jr. Commercial Director – Wine & Spirits Scholle Packaging 29 January 2007

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Page 1: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

INDIANA HORTICULTURAL CONGRESS and TRADE SHOW

Janos Radvanyi Jr.Commercial Director – Wine & Spirits

Scholle Packaging

29 January 2007

Page 2: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Evidence of Change

• Packaging trends in the retail beverage market

• Packaging trends for the wine market within and outside of North America

• Wine sales growth in North America

• The future

Page 3: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Convenient packaging.

Page 4: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Orange juice MilkCoffee

Water Children’s drinks

Page 5: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

What’s the Point?

Page 6: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Lessons Learned

• Consumers accept new packaging when it delivers convenience or value

• New packaging can grow the segment by increasing the base

Page 7: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Australia: The Results

• Bag-in-Box has 53% of all domestic sales• Per capita consumption increased from less than

8 liters in the early ’70’s to over 18 liters today• Extensive sales of Bag-in-Box brands in the UK,

Scandinavia and the U.S

Page 8: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

The Trend in North America

• Premium wine versus the traditional 5-liter offering

• Extension of existing bottle brands• New price points offering value to consumers

but not extreme value

Page 9: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

• Convenience– 3 liters of wine in less space than 4 bottles– No cork screw needed– A glass at a time

• Value– The last glass is as fresh as the first glass

• Quality– Taste the wines

The Consumer Perspective

Page 10: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Wine Market Council

“Freshness and keepability are issues for a majority of marginal wine drinkers that tend to deter them from developing the habit of having an open bottle of wine on hand for by-the-glass enjoyment at home.”

Page 11: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

The Wine Industry Perspective

• Increased consumption among marginal wine drinkers

• A package that positions wine as a viable alternative to beer and other adult beverages

Page 12: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

GLOBAL CONSUMPTION SNAPSHOTS

Page 13: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Top 12 ConsumersGallons, million

0100200300400500600700800900

France Ita

lyUSA

German

ySpa

inChin

a UKArg

entin

a

Fed.R

ussia

nRom

ania

Portuga

lAus

tralia

2005

Page 14: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Top 12 Consumers (per capita)Gallons per capita / yr:

02468

10121416

Luxem

bourg

Franc

ePor

tuga

lIta

lyCro

atia

Slovenia

Switzerl

and

Spain

Argen

tina

Denmar

kHun

gary

Austri

a2005

Page 15: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Global Share of Consumption2005

20.2%

6.7% 2.6% 2.2%

68.4%

EuropeAmericaAsiaAfricaAustralasia

Page 16: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

SNAPSHOT OF WINE and BIBGlobal Wine

2004 2005 Change

Global Production (Gal) 6.6b 7.4b 7.7%

Global Consumption (Gal) 6.0b 6.0b 2.5%

BIB Volume (Gal) 0.3b 0.321b 6.6%

BIB Market Share 4.9% 5.1% 4.0%

Page 17: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

GLOBAL CONSUMPTIONConsumption by region:

USA Latin America10 liters/consumer/annum. 20% BIB Growing

UK

Up to 35 liters/consumer/annum.1% BIB Starting

Australia20 liters/consumer/annum. 9% BIB Growing

Scandinavia

20 liters/consumer/annum. 53% BIB Steady

New Zealand22 liters/consumer/annum. 48% BIB Steady

Continental Europe

18 liters/consumer/annum. 25% BIB Growing

Up to 50 liters/consumer/annum. <5% BIB Growing

Page 18: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

"3L cask wines growing faster than any other wine package segment"

Source: ACNielsen “What’s Hot” by the numbers

Page 19: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

The numbers are in…

Page 20: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Source: ACNielsenTl U.S. Grocery & Drug, Liquor Mkt Aggregate

North American 3 L Cask - 52 week rolling $FROM SEPTEMBER 2003 TO SEPTEMBER 2005

$0

$5,000,000

$10,000,000

$15,000,000

$20,000,000

$25,000,000

$30,000,000

$35,000,000

$40,000,000

$45,000,000

$50,000,0009/

27/2

003

10/2

5/20

0311

/22/

2003

12/2

0/20

031/

17/2

004

2/14

/200

43/

13/2

004

4/10

/200

45/

8/20

046/

5/20

047/

30/2

004

7/31

/200

48/

28/2

004

9/25

/200

410

/23/

2004

11/2

0/20

0412

/18/

2004

1/15

/200

42/

12/2

005

3/12

/200

54/

9/20

055/

7/20

056/

4/20

057/

2/20

057/

30/2

005

8/27

/200

59/

24/2

005

Page 21: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

2005 - US Trend A.C. Nielsen

3 Liter ''Cask'' Wine Fastest Growing Segment in the US at 47.40%

$ Volume, 52 wks ending 7/30/05

$ Volume % Change vs. Year

Ago

Equalized Unit (a) Volume 52 Wks Ending 7/30/05

Equalized Unit (a) Volume % Change

vs. Year Ago Total Table Wine $3,890,686,430.00 8.80% 63,775,926 3.50%

Total Boxed Table Wine $231,000,872.00 12.00% 11,436,020 3.70%5L $199,083,397.00 5.40% 10,525,342 1.00%3L $30,681,268.00 77.00% 890,904 47.40%

3L less Than $12 $18,060,006.00 24.80% 651,128 19.20%3L $12 - $15.99 $3,925,152.00 161.20% 82,784 155.30%

3L $16+ $8,696,255.00 536.70% 156,991 515.00%(a): One Equalized Unit is equal to 9 liters

As the chart above shows, while the entire table wine category is enjoying strong growth, dollar volume of three-liter cask wines is growing nearly nine times faster than the overall category. The highest-priced segment of 3L cask wines - those selling for $16 or more per unit - is growing nearly 61 times faster.

Page 22: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

2006 Package Growth Led by 3L Premium Cask; 2006 Package Growth Led by 3L Premium Cask; Significantly by the Significantly by the Dominant/TraditionalDominant/Traditional

750ml Package750ml Package

Tl Table Wine $ Share % Chg - Current Year $ vs YAG

750 ML 65.7% +10.5%

1.5 L 22.9 +3.0%

5 L 4.4 +3.1%

3 L Glass 2.6 -2.2%

4 L 1.7 +0.6%

3 L Prem Cask 0.7 +44.2%

1.3

0.1

+13.2%

+13.4%

187 ML

375 ML

Source: Nielsen, Total U.S. Grocery & Drug, Liquor Mkt Aggregate + Select Liquor Retailers, 52 weeks ending 12/16/06

Page 23: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

What are we doing to improve our products for wine?

Continually improving keyfeatures through:

•New Innovations in processes and materials

•Customer Feedback

•Internal monitoring ofprocesses

FlexTap

Durashield 34 and Durashield 34ES

Page 24: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Continuous Improvement: Closure

•Improvement of product flow rate •Improvement of oxygen barrier properties of the actuating button

•Improvement of the oxygen barrier properties of the tap body

Page 25: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

TAP (Detail)

Internal o-ring seal

Spring and PlungerAssembly

Actuating Button

The FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand, and in independent consumer studies

was found to be more comfortable / intuitive to use than other tap types.

Page 26: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

FlexTap (Details)

1 Actuator Button 2 Seal Plunger 3 Spring 4 Lifter “Cam” 5 Lifter “Ramp”

The flow rate of the original FlexTap by

adjusting the angle and height of the Lifter Ramp

(No. 5)

1

2

3

4

5

A slight lengthening of the plunger stalk was also incorporated into the spring assembly to increase “tap closed” preload pressure on the o-ring seal (further enhancing integrity of valve seal).

Page 27: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Improved flow rate over original fitment

Flow Rate (oz/sec at approx 8" column height)

High Flow FlexTap

(1.8oz/sec)

Original FlexTap

(.8 oz/sec)

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

Avg ounces / sec @ 8" WC Height

ounc

es p

er s

econ

d

Ramp modifications more than doubled the average FlexTap Flow rate

(From .8oz/sec@ 8” WC height to 1.8oz/sec@ 8” WC height)

Page 28: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

0.54 0.38 0.280

0.10.20.30.40.50.6

cc/pkg/day

Typical O2 Transmission

Original FlexTap

Hi Flow FlexTap w/enhanced button material)

Next Generation FlexTapwith High Barrier Body

FlexTap Continuous Improvement: Oxygen Barrier

Improvement to the barrier properties of the FlexTap have been ongoing: The most recent Updates to the FlexTap (High Barrier Body Material) will bring the barrier of the tap down to The low O2 transmission rates of taps made completely of rigid material.

Intuitiveness / ease of use, highest level of aesthetic appeal, and the O2 barrier properties of Fitments of 100% rigid material. Tamper Evident. The best of all worlds, and still improving.

Page 29: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Oxygen Ingress Over Time

26.3418.84

16.4412.24

237.06

169.56

147.96

110.16

0

50

100

150

200

250

cc/1

00%

O2

1 mo 3mo 6mo 9mo

Estimated Package O2 Ingress over 9 months: Latest version FlexTap vs. 1 piece molded spigot and competitor's taps

3L with molded spigot 3L with competitor tap

3L with competitor tap 2 3L with latest FlexTap

26.3418.84

16.4412.24

237.06

169.56

147.96

110.16

0

50

100

150

200

250

cc/1

00%

O2

1 mo 3mo 6mo 9mo

Estimated Package O2 Ingress over 9 months: Latest version FlexTap vs. 1 piece molded spigot and competitor's taps

3L with molded spigot 3L with competitor tap

3L with competitor tap 2 3L with latest FlexTap

Film Transmission Rate: .05cc/day @ 100% O2 / 254mm x 254mm sample: The area of a typical 3L bag(263mm x 314mm= 825.8cm) Multiplied by 2 (represents both

sides of the bag) equals the base package

Transmission rate without fitment. Fitment Transmission rates (Spigot: .75cc/day, Competitor 1: .50cc/day, Competitor 2, .40cc/day, FlexTap: .28cc/day) were then added

to the calculated bag transmission rate to complete the formula.

Page 30: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Oxygen Ingress Over Time (Small reductions add up)

237.06cc 169.56

cc100

120

140

160

180

200

220

240

cc/1

00%

O2

9mo

3L with molded spigot 3L with competitor tap3L with competitor tap 2 3L with latest FlexTap

38cc reduction over 9 months (FlexTap

vs. competitor)

147.96cc

110.2cc

A 38 cc ingress reduction over 9 months might not seem significant, but if that difference is divided by the average daily O2 Transmission rate of a FlexTap 3L

bag (.408cc/day), an estimated 93 day’s worth of O2 ingress is saved

Page 31: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Progressive Filling Solutions

Web-Fed Inline Automatic

Web-Fed Rotary AutomaticSemi-Automatic

Page 32: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Nitrogen “Puff” Tap Cavity Gassing System

• Nitrogen flow controlled by the fill valve position sensor (Fill valve in filling position – gas on, filling tap cavity. Fill valve in ready position – gas off).

• Nitrogen flows under the uncapped tap to flush out resident air in the tap’s internal cavity.

• System is easily integrated into the existing nitrogen “puff” feature** of thefilling valve

**N2 puff feature on the filling valve itself purges the vacuum valve and “puffs” a small amount of nitrogen into the bag spout neck prior to bag recap.

Nitrogen Tap Gassing System

Page 33: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

•Product is visible in the filled package

•Entrained air in the package is clearly visible

• User can see the product in the filled package

Page 34: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,

Making it all happen through:

•Proven startup processes

• Dedication to package testing

•Global technology Resources

•A focus on innovation

•State-of-the-art product development

•A commitment to packagingpartnerships

Page 35: INDIANA HORTICULTURAL CONGRESS and TRADE SHOWThe FlexTap was the first front push tap created for bag-in-box wine dispensing. The unique, ergonomic design fits naturally in the hand,