indiana department of environmental managementpermits.air.idem.in.gov/37362f.pdf · sager metal...

31
Indiana Department of Environmental Management We Protect Hoosiers and Our Environment. 100 N. Senate Avenue Indianapolis, IN 46204 (800) 451-6027 (317) 232-8603 www.idem.IN.gov Michael R. Pence Carol S. Comer Governor Commissioner An Equal Opportunity Employer Recycled Paper To: Interested Parties Date: September 14, 2016 From: Matthew Stuckey, Chief Permits Branch Office of Air Quality Source Name: Sager Metal Strip Co., LLC Permit Level: Registration Permit Number: 091-37362-00076 Source Location: 100 Boone Drive, Michigan City, Indiana Type of Action Taken: Revisions to permit requirements Notice of Decision: Approval - Registration Please be advised that on behalf of the Commissioner of the Department of Environmental Management, I have issued a decision regarding the matter referenced above. The final decision is available on the IDEM website at: http://www.in.gov/apps/idem/caats/ To view the document, select Search option 3, then enter permit 37362. If you would like to request a paper copy of the permit document, please contact IDEM’s central file room: Indiana Government Center North, Room 1201 100 North Senate Avenue, MC 50-07 Indianapolis, IN 46204 Phone: 1-800-451-6027 (ext. 4-0965) Fax (317) 232-8659 Pursuant to IC 4-21.5-3-4(d) this order is effective when it is served. When served by U.S. mail, the order is effective three (3) calendar days from the mailing of this notice pursuant to IC 4-21.5-3-2(e). (continues on next page)

Upload: others

Post on 05-Oct-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Indiana Department of Environmental Management We Protect Hoosiers and Our Environment.

100 N. Senate Avenue • Indianapolis, IN 46204

(800) 451-6027 • (317) 232-8603 • www.idem.IN.gov

Michael R. Pence Carol S. Comer Governor Commissioner

An Equal Opportunity Employer

Recycled Paper

To: Interested Parties Date: September 14, 2016 From: Matthew Stuckey, Chief Permits Branch Office of Air Quality Source Name: Sager Metal Strip Co., LLC Permit Level: Registration Permit Number: 091-37362-00076 Source Location: 100 Boone Drive, Michigan City, Indiana Type of Action Taken: Revisions to permit requirements

Notice of Decision: Approval - Registration

Please be advised that on behalf of the Commissioner of the Department of Environmental Management, I have issued a decision regarding the matter referenced above. The final decision is available on the IDEM website at: http://www.in.gov/apps/idem/caats/ To view the document, select Search option 3, then enter permit 37362. If you would like to request a paper copy of the permit document, please contact IDEM’s central file room:

Indiana Government Center North, Room 1201 100 North Senate Avenue, MC 50-07 Indianapolis, IN 46204 Phone: 1-800-451-6027 (ext. 4-0965) Fax (317) 232-8659

Pursuant to IC 4-21.5-3-4(d) this order is effective when it is served. When served by U.S. mail, the order is effective three (3) calendar days from the mailing of this notice pursuant to IC 4-21.5-3-2(e).

(continues on next page)

Page 2: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

If you wish to challenge this decision, IC 4-21.5-3-7 requires that you file a petition for administrative review. This petition may include a request for stay of effectiveness and must be submitted to the Office of Environmental Adjudication, 100 North Senate Avenue, Government Center North, Suite N 501E, Indianapolis, IN 46204, within eighteen (18) calendar days of the mailing of this notice. The filing of a petition for administrative review is complete on the earliest of the following dates that apply to the filing: (1) the date the document is delivered to the Office of Environmental Adjudication (OEA); (2) the date of the postmark on the envelope containing the document, if the document is mailed to

OEA by U.S. mail; or (3) The date on which the document is deposited with a private carrier, as shown by receipt issued

by the carrier, if the document is sent to the OEA by private carrier. The petition must include facts demonstrating that you are either the applicant, a person aggrieved or adversely affected by the decision or otherwise entitled to review by law. Please identify the permit, decision, or other order for which you seek review by permit number, name of the applicant, location, date of this notice and all of the following: (1) the name and address of the person making the request; (2) the interest of the person making the request; (3) identification of any persons represented by the person making the request; (4) the reasons, with particularity, for the request; (5) the issues, with particularity, proposed for considerations at any hearing; and (6) identification of the terms and conditions which, in the judgment of the person making the

request, would be appropriate in the case in question to satisfy the requirements of the law governing documents of the type issued by the Commissioner.

If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178. Callers from within Indiana may call toll-free at 1-800-451-6027, ext. 3-0178.

Enclosures Decision-Registration 2/17/16

Page 3: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,
Page 4: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 2 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen SECTION A SOURCE SUMMARY This registration is based on information requested by the Indiana Department of Environmental Management (IDEM), Office of Air Quality (OAQ). The information describing the source contained in conditions A.1 and A.2 is descriptive information and does not constitute enforceable conditions. However, the Registrant should be aware that a physical change or a change in the method of operation that may render this descriptive information obsolete or inaccurate may trigger requirements for the Registrant to obtain additional permits pursuant to 326 IAC 2. A.1 General Information

The Registrant owns and operates a stationary surface coating oeration (manufactures can conveyors)..

Source Address: 100 Boone Drive, Michigan City, Indiana 46360 General Source Phone Number: (219) 874-3609 SIC Code: 3535 (Conveyors and Conveying Equipment) County Location: LaPorte County Source Location Status: Attainment for all criteria pollutants Source Status: Registration Revision

A.2 Emission Units and Pollution Control Equipment Summary

This stationary source consists of the following emission units and pollution control devices:

(a) Natural gas fired combustions sources: 1. Two (2) natural gas fired Re-Verber Ray heater, identified as H1, constructed in

1990, with a maximum capacity of 0.15 MMBtu/hr exhausting indoors. 2. One (1) natural gas fired Armstrong heater, identified as H2, constructed in 2016,

with a maximum capacity of 0.9 MMBtu/hr exhausting indoors. 3. One (1) natural gas fired Armstrong Ultra SX 90 heater, identified as H3,

constructed in 2016, with a maximum capacity of 0.045 MMBtu/hr exhausting indoors.

4. One (1) natural gas fired Rapid HVAC heater, identified as H4, constructed in

1990, with a maximum capacity of 4.40 MMBtu/hr exhausting indoors. 5. One (1) natural gas fired American Air heater, identified as H5, constructed in

1990, with a maximum capacity of 0.0725 MMBtu/hr exhausting indoors. 6. One (1) natural gas forced air furnace, identified as H6, permitted in 2015, with a maximum capacity of 0.09 MMBtu/hr exhausting indoors.

(b) One (1) paint booth, identified as PB1, constructed in 1996, modified in 2016 by

equipping with electrostatic airless coating equipment, controlled by fabric filter and exhausting to a stack identified as FF1.

(c) Paved/Unpaved Road [326 IAC 6-4]

Page 5: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 3 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen SECTION B GENERAL CONDITIONS B.1 Definitions [326 IAC 2-1.1-1]

Terms in this registration shall have the definition assigned to such terms in the referenced regulation. In the absence of definitions in the referenced regulation, the applicable definitions found in the statutes or regulations (IC 13-11, 326 IAC 1-2 and 326 IAC 2-1.1-1) shall prevail.

B.2 Effective Date of Registration [IC 13-15-5-3]

Pursuant to IC 13-15-5-3, this registration is effective immediately, unless a petition for stay of effectiveness is filed and granted according to IC 13-15-6-3, and may be revoked or modified in accordance with the provisions of IC 13-15-7-1.

B.3 Registration Revocation [326 IAC 2-1.1-9]

Pursuant to 326 IAC 2-1.1-9 (Revocation), this registration to operate may be revoked for any of the following causes:

(a) Violation of any conditions of this registration.

(b) Failure to disclose all the relevant facts, or misrepresentation in obtaining this

registration.

(c) Changes in regulatory requirements that mandate either a temporary or permanent reduction of discharge of contaminants. However, the amendment of appropriate sections of this registration shall not require revocation of this registration.

(d) For any cause which establishes in the judgment of IDEM the fact that continuance of this

registration is not consistent with purposes of this article. B.4 Prior Permits Superseded [326 IAC 2-1.1-9.5]

(a) All terms and conditions of permits established prior to Registration Revision No. 091-37362-00076 and issued pursuant to permitting programs approved into the state implementation plan have been either:

(1) incorporated as originally stated,

(2) revised, or

(3) deleted.

(b) All previous registrations and permits are superseded by this registration.

B.5 Annual Notification [326 IAC 2-5.1-2(f)(3)] [326 IAC 2-5.5-4(a)(3)]

Pursuant to 326 IAC 2-5.1-2(f)(3) and 326 IAC 2-5.5-4(a)(3):

(a) An annual notification shall be submitted by an authorized individual to the Office of Air Quality stating whether or not the source is in operation and in compliance with the terms and conditions contained in this registration.

(b) The annual notice shall be submitted in the format attached no later than March 1 of each

year to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue

Page 6: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 4 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen

MC 61-53 IGCN 1003 Indianapolis, IN 46204-2251

(c) The notification shall be considered timely if the date postmarked on the envelope or

certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

B.6 Source Modification Requirement [326 IAC 2-5.5-6(a)]

Pursuant to 326 IAC 2-5.5-6(a), an application or notification shall be submitted in accordance with 326 IAC 2 to the Office of Air Quality (OAQ) if the source proposes to construct new emission units, modify existing emission units, or otherwise modify the source.

B.7 Registrations [326 IAC 2-5.1-2(i)]

Pursuant to 326 IAC 2-5.1-2(i), this registration does not limit the source's potential to emit. B.8 Preventive Maintenance Plan [326 IAC 1-6-3]

(a) If required by specific condition(s) in Section D of this registration, the Registrant shall prepare and maintain Preventive Maintenance Plans (PMPs) no later than ninety (90) days after issuance of this registration or ninety (90) days after initial start-up, whichever is later, including the following information on each facility:

(1) Identification of the individual(s) responsible for inspecting, maintaining, and

repairing emission control devices;

(2) A description of the items or conditions that will be inspected and the inspection schedule for said items or conditions; and

(3) Identification and quantification of the replacement parts that will be maintained

in inventory for quick replacement.

If, due to circumstances beyond the Registrant’s control, the PMPs cannot be prepared and maintained within the above time frame, the Registrant may extend the date an additional ninety (90) days provided the Registrant notifies:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

The Registrant shall implement the PMPs.

(b) A copy of the PMPs shall be submitted to IDEM, OAQ upon request and within a

reasonable time, and shall be subject to review and approval by IDEM, OAQ. IDEM, OAQ may require the Registrant to revise its PMPs whenever lack of proper maintenance causes or is the primary contributor to an exceedance of any limitation on emissions.

(c) To the extent the Registrant is required by 40 CFR Part 60 or 40 CFR Part 63 to have an

Operation Maintenance, and Monitoring (OMM) Plan for a unit, such OMM Plan is deemed to satisfy the PMP requirements of 326 IAC 1-6-3 for that unit.

Page 7: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen SECTION C SOURCE OPERATION CONDITIONS

Entire Source Emission Limitations and Standards [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)] C.1 Opacity [326 IAC 5-1]

Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-1 (Applicability) and 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this registration: (a) Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute

averaging period as determined in 326 IAC 5-1-4.

(b) Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen (15) minutes (sixty (60) readings as measured according to 40 CFR 60, Appendix A, Method 9 or fifteen (15) one (1) minute nonoverlapping integrated averages for a continuous opacity monitor) in a six (6) hour period.

C.2 Fugitive Dust Emissions [326 IAC 6-4]

The Registrant shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4 (Fugitive Dust Emissions).

Page 8: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 6 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen SECTION D.1 EMISSION UNIT OPERATION CONDITIONS

Emission Unit Description: (b) One (1) paint booth, identified as PB1, constructed in 1996, modified in 2016 by equipping with

a maximum capacity, equiped with electrostatic airless coating equipment, controlled by fabric filter and exhausting to a stack identified as FF1.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-5.1-2(f)(1)] [326 IAC 2-5.5-4(a)(1)] D.1.1 Particulate Emissions [326 IAC 6-3-2(d)]

(a) Pursuant to 326 IAC 6-3-2(d) (Particulate Emission Limitations for Manufacturing Processes), particulate from PB1 paint booth shall be controlled by a dry particulate filter, waterwash, or an equivalent control device in accordance with manufacturer’s specifications. (1) If overspray is visibly detected at the exhaust or accumulates on the ground, the Permittee shall inspect the control device and do either of the following no later

than four (4) hours after such observation:

(A) Repair control device so that no overspray is visibly detectable at the exhaust or accumulates on the ground.

(B) Operate equipment so that no overspray is visibly detectable at the

exhaust or accumulates on the ground.

(2) If overspray is visibly detected, the Permittee shall maintain a record of the action taken as a result of the inspection, any repairs of the control device, or change in operations, so that overspray is not visibly detected at the exhaust or accumulates on the ground. These records must be maintained for five (5) years.

D.1.2 Volatile Organic Compound (VOC) [326 IAC 8-2-9] [326 IAC 8-1-2]

Pursuant to 326 IAC 8-2-9, the Permittee shall not allow the discharge into the atmosphere VOC in excess of three and five-tenths (3.5) pounds of VOC per gallon of coating, excluding water, as delivered to the applicator for prime and top coat operations.

D.1.3 Volatile Organic Compound (VOC) Limitations, Clean-up Requirements [326 IAC 8-2-9]

Pursuant to 326 IAC 8-2-9 (f), all solvents sprayed from the application equipment of the paint booth operation during cleanup or color changes shall be directed into containers. Said containers shall be closed as soon as the solvent spraying is complete. In addition, all waste solvent shall be disposed of in such a manner that minimizes evaporation.

D.1.4 Preventive Maintenance Plan [326 IAC 1-6-3]

A Preventive Maintenance Plan is required for this facility and its control device. Section B - Preventive Maintenance Plan contains the Registrant's obligation with regard to the preventive maintenance plan required by this condition.

Page 9: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 7 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen Compliance Determination Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)] D.1.5 Volatile Organic Compounds (VOC)[326 IAC 8-1-2] [326 IAC 8-1-4]

(a) Compliance with the VOC content limitation contained in Condition D.1.2 shall be determined pursuant to 326 IAC 8-1-4(a)(3) and 326 IAC 8-1-2(a) using formulation data supplied by the coating manufacturer. IDEM, OAQ reserves the authority to determine compliance using Method 24 in conjunction with the analytical procedures specified in 326 IAC 8-1-4.

(b) When noncompliant coatings for any of the subdivisions of 326 IAC 8-2-9(d) are used for

any particular day for a paint booth, compliance with that particular VOC content limit in condition D.1.2 shall be determined pursuant to 326 IAC 8-1-2(a)(7), using a volume weighted average of coatings on a daily basis. This volume weighted average for each of the subdivisions of 326 IAC 8-2-9(d) shall be determined by the following equation:

A = [ ∑ (C x U) / ∑ U]

Where:

A = the volume weighted average in pounds VOC per gallon less water as applied;

C = the VOC content of the coating in pounds VOC per gallon less water as applied;

and U = the usage rate of the coating in gallons per day.

D.1.6 Particulate Emission Limitations [326 IAC 6-3-2(d)]

Pursuant to 326 IAC 6-3-2(d), particulate from paint booth PB1 shall be controlled by a fabric filter, and the Permittee shall operate the control device in accordance with manufacturer’s specifications.

Record Keeping and Reporting Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)] D.1.7 Record Keeping Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)]

(a) To document the compliance status with Condition D.1.1, the Permittee shall maintain records of the results of the inspections required under Condition D.1.1.

(b) To document the compliance status with Condition D.1.2, the Permittee shall maintain

records in accordance with (1) through (5) below. Records maintained for (1) through (5) shall be taken as stated below and shall be complete and sufficient to establish compliance with the VOC content limit established in Condition D.1.2.

(1) The VOC content of each coating material and solvent used less water. (2) The type of coating material and solvent used on a daily basis.

(A) Records shall include purchase orders, invoices, and material safety

data sheets (MSDS) necessary to verify the type and amount used.

(B) Solvent usage records shall differentiate between those added to coatings and those used as cleanup solvents.

(3) The volume weighted average VOC content of the coatings used for each day;

Page 10: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 8 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen

(4) The daily cleanup solvent usage; and (5) The total VOC usage for each day.

(c) Section C - General Record Keeping Requirements contains the Permittee's obligation with regard to the records required by this condition.

Page 11: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 9 of 9 Michigan City, Indiana Revised by: Anh Nguyen Registration No. R091-34426-00076 Permit Reviewer: Anh Nguyen

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF AIR QUALITY

COMPLIANCE AND ENFORCEMENT BRANCH

REGISTRATION ANNUAL NOTIFICATION

This form should be used to comply with the notification requirements under 326 IAC 2-5.1-2(f)(3) and 326 IAC 2-5.5-4(a)(3).

Company Name: Sager Metal Strip Co, LLC

Address: 100 Boone Drive

City: Michigan City, IN 46360

Phone Number: (219) 874-3609

Registration Revision No.: 091-37362-00076

I hereby certify that Sager Metal Strip Co, LLC is: still in operation. no longer in operation. I hereby certify that Sager Metal Strip Co, LLC is: in compliance with the requirements

of Registration No. 091-37362-00076. not in compliance with the requirements

of Registration No. 091-37362-00076.

Authorized Individual (typed):

Title:

Signature:

Phone Number:

Date:

If there are any conditions or requirements for which the source is not in compliance, provide a narrative description of how the source did or will achieve compliance and the date compliance was, or will be achieved.

Noncompliance:

Page 12: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Indiana Department of Environmental Management Office of Air Quality

Technical Support Document (TSD) for a Registration Revision

Source Description and Location Source Name: Sager Metal Strip Co, LLC Source Location: 100 Boon Drive, Michigan City, Indiana 46360 SIC Code: 3535 (Conveyors and Conveying Equipment) Registration No.: R091-34426-00076 Registration Issuance Date: June 11, 2014 Registration Revision No.: 091-37362-00076 Permit Reviewer: Anh Nguyen On July 1, 2016 the Office of Air Quality (OAQ) received an application from Sager Metal Strip Co, LLC related to a modification to an existing stationary surface coating operation (manufacture can conveyors).

Existing Approvals The source was issued Registration No. 091-34426-00076 on June 11, 2014. The source has since received the following approvals: (a) Administrative Amendment No. 091-34675-00076, issued on July 24, 2014; and (b) Administrative Amendment No. 091-35376-00076, issued on January 29, 2015.

County Attainment Status The source is located in LaPorte County.

Pollutant Designation SO2 Better than national standards. CO Unclassifiable or attainment effective November 15, 1990. O3 Unclassifiable or attainment effective July 20, 2012, for the 2008 8-hour ozone standard.1

PM2.5 Unclassifiable or attainment effective April 5, 2005, for the annual PM2.5 standard. PM2.5 Unclassifiable or attainment effective December 13, 2009, for the 24-hour PM2.5 standard. PM10 Unclassifiable effective November 15, 1990. NO2 Cannot be classified or better than national standards. Pb Unclassifiable or attainment effective December 31, 2011.

1Unclassifiable or attainment effective November 15, 1990, for the 1-hour standard which was revoked effective June 15, 2005.

(a) Ozone Standards Volatile organic compounds (VOC) and Nitrogen Oxides (NOx) are regulated under the Clean Air Act (CAA) for the purposes of attaining and maintaining the National Ambient Air Quality Standards (NAAQS) for ozone. Therefore, VOC and NOx emissions are considered when evaluating the rule applicability relating to ozone. LaPorte County has been designated as attainment or unclassifiable for ozone. Therefore, VOC and NOx emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

Page 13: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 2 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

(b) PM2.5 LaPorte County has been classified as attainment for PM2.5. Therefore, direct PM2.5, SO2, and NOx emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

(e) Other Criteria Pollutants

LaPorte County has been classified as attainment or unclassifiable in Indiana for PM10, NO2, SO2, CO and Pb. Therefore, these emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

Fugitive Emissions

The fugitive emissions of regulated pollutants and hazardous air pollutants, are counted toward the determination of 326 IAC 2-5.1-2 (Registrations) applicability.

Status of the Existing Source The table below summarizes the uncontrolled/unlimited emissions of the entire source:

Process/ Emission Unit

Uncontrolled/Unlimited Emissions of the Entire Source Prior to Revision (tons/year)*

PM PM10 PM2.5 SO2 NOx VOC CO Total HAPs

Worst Single HAP

Natural Gas Combustion 0.04 0.16 0.16 0.01 2.05 0.11 1.72 0.05

0.04 Hexane

Forced Furnace H6 0.001 0.003 0.003 0.000 0.039 0.002 0.032 0.0007 0.0007 Hexane

Surface Coating PB1 1.24 1.24 1.24 0.00 0.00 14.49 0.00 2.90 1.45

Touluene Fugitive Emissions ** Pave/Unpaved Roads 1.87 0.44 0.07 0.00 0.00 0.00 0.00 0.00 0.00 Total PTE of Entire Source 3.15 1.84 1.47 0.01 2.09 14.61 1.75 2.95

1.45 Toluene

Exemptions Levels** < 5 < 5 < 5 < 10 < 10 < 10 < 25 < 25 < 10

Registration Levels** <25 <25 <25 <25 <25 <25 <100 <25 <10

negl. = negligible *These emissions are based upon Appendix A No. 091-37362-00076 ** Fugitive Emissions are existing emissions that were inadvertently left out from the previous approvals.

Description of Proposed Revision

The Office of Air Quality (OAQ) has reviewed an application, submitted by Sager Metal Strip Co. on July 1, 2016 , relating to the construction of two (2) natural gas-fired heaters, replacing the high volume low pressure(HVLP) spray application equipment with the electrostatic airless coating equipment in the paint booth PB1, and removing the two (2) existing natural gas-fired heaters identified as H2 and H3. The following is a list of the new emission unit(s): (a) One (1) natural gas fired Armstrong heater, identified as H2, constructed in 2016, with a maximum capacity of 0.9 MMBtu/hr exhausting indoors.

Page 14: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 3 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen (b) One (1) natural gas fired Armstrong Ultra SX 90 heater, identified as H3, constructed in 2016,

with a maximum capacity of 0.045 MMBtu/hr exhausting indoors. The following is a list of the modified emission unit and pollution control device: (c) One (1) paint booth, identified as PB1, constructed in 1996, and modified in 2016 by equipping

with electrostatic airless coating equipment, controlled by fabric filter and exhausting to a stack identified as FF1.

The following units have been removed from the source: (d) One (1) natural gas fired Armstrong heater, identified as H2, constructed in 1990, with a maximum capacity of 0.06 MMBtu/hr exhausting indoors. (e) One (1) natural gas fired Armstrong Ultra SX 90 heater, identified as H3, constructed in 1990,

with a maximum capacity of 0.08 MMBtu/hr exhausting indoors.

Enforcement Issues There are no pending enforcement actions related to this revision.

Emission Calculations See Appendix A of this TSD for detailed emission calculations.

Permit Level Determination – Registration Revision The following table is used to determine the appropriate revision level under 326 IAC 2-5.5-6. This table reflects the PTE before controls of the proposed revision.

Process/ Emission Unit

Uncontrolled/Unlimited PTE of Proposed Revision (tons/year)

PM PM10 PM2.5 SO2 NOx VOC CO Total HAPs

Worst Single HAP

New Emission Units

NG Comb (New H2 andH3) 0.01 0.03 0.03 0.00 0.41 0.02 0.34 0.00

0.00 Hexane

Modified Emission Unit

*Surface Coating (PB1)

2.56 2.56 2.56 0.00 0.00 0.00 0.00 8.62 5.76

Xylene

Total PTE of Proposed Revision 2.56 2.56 2.56 0.00 0.41 0.02 0.34 8.62

5.76 Xylene

negl. = negligible * Surface Coating (PB1) has changed coatings and replaced spray application HVLP (high volume low pressure with the electrostatic airless coating equipment.

This Registration is being revised through a Registration Revision pursuant to 326 IAC 2-5.5-6(g), because the revision involves a modification with potential to emit (PTE) of hazardous air pollutants (HAPs) greater than the thresholds in 326 IAC 2-5.5-6(d)(9).

Page 15: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 4 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

PTE of the Entire Source After Issuance of the Registration Revision The table below summarizes the potential to emit of the entire source after issuance of this revision, reflecting all limits, of the emission units.

Process/ Emission Unit

Potential To Emit of the Entire Source with the Revision (tons/year)

PM PM10* PM2.5* SO2 NOx VOC CO Total HAPs

Worst Single HAP

Natural Gas Combustion

0.04 0.16 0.16 0.01 2.11 0.12 1.77 0.04 0.04

Hexane

0.05 0.19 0.19 0.01 2.46 0.14 2.06 0.05 0.04

Hexane Forced Furnace H6 0.001 0.003 0.003 0.00 0.039 0.002 0.032 0.0007

0.00069 Hexane

Surface Coating PB1

1.24 1.24 1.24 0.00 0.00 14.49 0.00 2.90 1.45

Touluene

3.80 3.80 3.80 0.00 0.00 11.85 0.00 11.52 7.21

Xylene Fugitive Emissions Pave/Unpaved Roads 1.87 0.44 0.07 0.00 0.00 0.00 0.00 0.00 0.00

Total PTE of Entire Source

3.15 1.84 1.47 0.01 2.15 14.61 1.80 2.94 1.45

Toluene

5.71 4.43 4.06 0.01 2.49 11.99 2.10 11.57 7.21

Xylene

Exemptions Levels**

< 5 < 5 < 5 < 10 < 10 < 10 < 25 < 25 < 10

Registration Levels <25 <25 <25 <25 <25 <25 <100 <25 <10

negl. = negligible *Under the Part 70 Permit program (40 CFR 70), PM10 and PM2.5, not particulate matter (PM), are each considered as a "regulated air pollutant".

Page 16: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 5 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen The table below summarizes the potential to emit of the entire source after issuance of this revision, reflecting all limits, of the emission units.

Process/ Emission Unit

Potential To Emit of the Entire Source with the Revision (tons/year)

PM PM10* PM2.5* SO2 NOx VOC CO Total HAPs

Worst Single HAP

Natural Gas Combustion 0.05 0.19 0.19 0.01 2.46 0.14 2.06 0.05

0.04 Hexane

Forced Furnace H6 0.001 0.003 0.003 0.00 0.04 0.002 0.03 0.0007

0.00069 Hexane

Surface Coating PB1 3.80 3.80 3.80 0.00 0.00 11.85 0.00 11.52

7.21 Xylene

Fugitive Emissions Pave/Unpaved Roads 1.87 0.44 0.07 0.00 0.00 0.00 0.00 0.00 0.00 Total PTE of Entire Source 5.71 4.43 4.06 0.01 2.49 11.99 2.10 11.57

7.21 Xylene

Exemptions Levels < 5 < 5 < 5 < 10 < 10 <10 < 25 < 25 < 10

Registration Levels <25 <25 <25 <25 <25 <25 <100 <25 <10

negl. = negligible *Under the Part 70 Permit program (40 CFR 70), PM10 and PM2.5, not particulate matter (PM), are each considered as a "regulated air pollutant".

(a) This revision will not change the registration status of the source, because the

uncontrolled/unlimited potential to emit of PM, PM10, PM2.5 and VOC from the entire source will still be within the ranges listed in 326 IAC 2-5.5-1(b)(1) and the PTE of all other regulated pollutants will still be less than the ranges listed in 326 IAC 2-5.5-1(b)(1). Therefore, the source will still be subject to the provisions of 326 IAC 2-5.5 (Registrations).

(b) This revision will not change the minor status of the source, because the uncontrolled/unlimited

potential to emit of any single HAP will still be less than ten (10) tons per year and the PTE of a combination of HAPs will still be less than twenty-five (25) tons per year. Therefore, this source is an area source under Section 112 of the Clean Air Act (CAA) and not subject to the provisions of 326 IAC 2-7.

Federal Rule Applicability Determination

The federal rules applicable to the existing emission units at this source will not change as a result of this revision. The federal rule applicability for this revision is as follows: New Source Performance Standards (NSPS) [40 CFR 60 and 326 IAC 12] (a) The requirements of the New Source Standards of Performance for Small Industrial-Commercial-

Institutional Steam Generating Units, 40 CFR 60.40c, Subpart Dc, (326 IAC 12), are not included in the proposed revision, since the two (2) new natural gas-fired heaters, identified as H2 and H3 are not boiler as defined in 40 CFR 60.41.

(b) There are no (other) New Source Performance Standards (NSPS) (326 IAC 12 and 40 CFR Part

60) included for this proposed revision.

Page 17: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 6 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen National Emission Standards for Hazardous Air Pollutants (NESHAP) [326 IAC 20 and 40 CFR 63] (c) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs):

Surface Coating of Metal Cans, 40 CFR 63.3480, Subpart KKKK (326 IAC 20-86), are not included in the registration, since this source does not coat metal cans, but coats and manufactures the can conveyors.

(d) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs)

for Surface Coating of Miscellaneous Metal Parts and Products, 40 CFR 63.3880, Subpart MMMM, (326 IAC 20-80), are not included in the registration, since this source is not located at a major source of HAPs.

(e) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs):

Paint Stripping and Miscellaneous Surface Coating Operations at Area Sources, 40 CFR 63.11169, Subpart HHHHHH, are not included in this revised registration, since this source does not perform paint stripping using paint strippers that contain methylene chloride (MeCl), performs autobody refinishing operations, or has spray application of coatings containing compounds of chromium (Cr), lead (Pb), manganese (Mn), nickel (Ni), or cadmium (Cd).

(f) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs)

for Surface Coating of Plastic Parts and Products, 40 CFR 63.4480, Subpart PPPP, (326 IAC 20-81), are not included in the permit, since this source does not coat plastic parts or products and is not located at a major source of HAPs. This source coats web paper for automotive interior components.

(g) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs):

Surface Coating of Automobiles and Light-Duty Trucks, 40 CFR 63.3080, Subpart IIII, (326 IAC 20-85), are not included in the permit, since this source does not coat automobiles or light duty trucks and is not located at a major source of HAPs.

(h) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs):

Surface Coating of Large Appliances, 40 CFR 63.4080, Subpart NNNN, (326 IAC 20-63), are not included in the permit, since this source does not coat large appliances and is not located at a major source of HAPs.

(i) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs)

for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters, 40 CFR 63.7480, Subpart DDDDD, are not included in the permit, since this source is not located in a major source of HAPs.

(j) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs)

for Industrial, Commercial, and Institutional Boilers Area Sources, 40 CFR 63.11193, Subpart JJJJJJ, are not included in the registration, since this source does not have industrial, commercial, or institutional boilers as defined in section 63.11237.

(k) There are no other National Emission Standards for Hazardous Air Pollutants (NESHAPs) (326

IAC 14, 326 IAC 20 and 40 CFR Part 63) included in the (exemption or registration).

Page 18: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 7 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen Compliance Assurance Monitoring (CAM) (l) Pursuant to 40 CFR 64.2, Compliance Assurance Monitoring (CAM) is not included in the

registration, because the potential to emit of the source is less than the Title V major source thresholds and the source is not required to obtain a Part 70 or Part 71 permit.

State Rule Applicability Determination

The state rules applicable to the existing emission units at this source will not change as a result of this revision. The following state rules are applicable to the proposed revision: (a) 326 IAC 2-5.5 (Registrations)

Registration applicability is discussed under the Permit Level Determination – Registration section above.

(b) 326 IAC 2-4.1 (Major Sources of Hazardous Air Pollutants (HAP))

None of the emission unit is subject to the requirements of 326 IAC 2-4.1, since the unlimited potential to emit of HAPs from the two natural gas-fired heaters, identified as H2 and H3 and the paint booth identified as PB1, each will emit less than ten (10) tons per year for any single HAP and less than twenty-five (25) tons per year of a combination of HAPs. Therefore, 326 IAC 2-4.1 does not apply.

(c) 326 IAC 2-6 (Emission Reporting)

Pursuant to 326 IAC 2-6-1, this source is not subject to this rule, because it is not required to have an operating permit under 326 IAC 2-7 (Part 70), it is not located in Lake, Porter, or LaPorte County, and it does not emit lead into the ambient air at levels equal to or greater than 5 tons per year. Therefore, 326 IAC 2-6 does not apply.

(d) 326 IAC 5-1 (Opacity Limitations)

326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations) applies to this source.

(e) 326 IAC 6-4 (Fugitive Dust Emissions Limitations)

Pursuant to 326 IAC 6-4 (Fugitive Dust Emissions Limitations), the source shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4.

(f) 326 IAC 6-5 (Fugitive Particulate Matter Emission Limitations)

The source is not subject to the requirements of 326 IAC 6-5, because the source does not have potential fugitive particulate emissions greater than 25 tons per year. Therefore, 326 IAC 6-5 does not apply.

Paint Booth (PB1)

(g) 326 IAC 8-2-9 (Miscellaneous Metal Coating Operations)

(1) Pursuant to 326 IAC 8-2-9 (Miscellaneous Metal Coating Operations), the volatile organic compound (VOC) content of coating delivered to the applicators at the one (1) paint booth (PB1), including hand touchup, constructed after July 1, 1990, with a total potential to emit more than 15 pounds per day of VOC, shall not exceed three and five tenths (3.5) pounds VOC per gallon of extreme performance coatings, excluding water, delivered to the applicators.

(2) When noncompliant coatings for any of the subdivisions of 326 IAC 8-2-9(d) are used for

any particular day for a paint booth, compliance with that particular VOC content limit in

Page 19: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 8 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

condition D.1.2 shall be determined pursuant to 326 IAC 8-1-2(a)(7), using a volume weighted average of coatings on a daily basis. This volume weighted average for each of the subdivisions of 326 IAC 8-2-9(d) shall be determined by the following equation:

A = [ ∑ (C x U) / ∑ U]

Where:

A = the volume weighted average in pounds VOC per gallon less water as applied;

C = the VOC content of the coating in pounds VOC per gallon less water as applied;

and U = the usage rate of the coating in gallons per day.

(h 326 IAC 6-2 (Particulate Emission Limitations for Sources of Indirect Heating)

The two (2) natural gas-fired heaters, identified as H2 and H3 are not considered a source of indirect heating. Therefore, they are not subject to the provisions of 326 IAC 6-2.

(i) 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes) Pursuant to 326 IAC 1-2-59, the requirements of 326 IAC 6-3-2 are not applicable to the natural

gas fired combustions since liquid and gaseous fuels and combustion air are not considered as part of the process weight.

(j) 326 IAC 9-1-1 (Carbon Monoxide Emission Limits) None of the combustion units are subject to the requirements of 326 IAC 9-1-1 (Carbon Monoxide

Emission Limits) because there are no applicable emission limits for this source under 326 IAC 9-1-2.

(k) 326 IAC 7-1 (Sulfur dioxide emission limitations: Applicability) Each of the natural gas-fired heaters, identified as H2 and H3 is not subject to the requirements

of 326 IAC 7-1, because the potential and the actual emissions of sulfur dioxide are less than twenty-five (25) tons per year and ten (10) pounds per hour respectively.

(l) 326 IAC 8-1-6 (VOC Rules: General Reduction Requirements for New Facilities)

The two (2) natural gas-fired heaters, identified as H2 and H3, are each not subject to 326 IAC 8-1-6 (New Facilities; General Reduction Requirements), because it has the potential to emit VOC of less than twenty-five (25) tons per year.

(m) 326 IAC 12 (New Source Performance Standards) See Federal Rule Applicability Section of this TSD.

(n) 326 IAC 20 (Hazardous Air Pollutants)

See Federal Rule Applicability Section of this TSD. (o) There are no other 326 IAC 8 Rules that are applicable to the (facility/unit).

Proposed Changes The following changes listed below are due to the proposed revision. Deleted language appears as strikethrough text and new language appears as bold text: Change1: The source has removed and replaced two (2) natural gas-fired heaters with one larger

size heater. A.2 Emission Units and Pollution Control Equipment Summary

Page 20: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 9 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

This stationary source consists of the following emission units and pollution control devices:

(a) Natural gas combustion fired combustions sources: (1) Two (2) natural gas fired Re-Verber Ray heater, identified as H1, constructed in

1990, with a maximum capacity of 0.15 MMBtu/hr exhausting indoors. (2) One (1) natural gas fired Armstrong heater, identified as H2, constructed in 1990,

with a maximum capacity of 0.06 MMBtu/hr exhausting indoors. One (1) natural gas fired Armstrong heater, identified as H2, constructed in 2016, with a maximum capacity of 0.9 MMBtu/hr exhausting indoors.

(3) One (1) natural gas fired Armstrong Ultra SX 90 heater, identified as H3,

constructed in 1990, with a maximum capacity of 0.08 MMBtu/hr exhausting indoors. One (1) natural gas fired Armstrong Ultra SX 90 heater, identified as H3, constructed in 2016, with a maximum capacity of 0.045 MMBtu/hr exhausting indoors.

..............................

(b) One (1) paint booth, identified as PB1, constructed in 1996, controlled by fabric filter exhausting to a stack identified as FF1 and venting to atmosphere, maximum capacity; 41,411 pounds per year. One (1) paint booth, identified as PB1, constructed in 1996, modified in 2016 by equipping the booth with electrostatic airless coating equipment, controlled by fabric filter and exhausting to a stack identified as FF1.

Change 2: Emission units and language description were inadvertently left out in the previous approvals.

(c) Paved/Unpaved Road [326 IAC 6-4]

Change 3: The Rule 326 IAC 8-1-2(b)(1) equivalent emission limit in pounds of VOC per gallon of

coating solids has not been SIP approved. Therefore, in the event it is necessary to use coatings exceeding the limit stated in Section D.1.2, the equation is being replaced with the 326 IAC 8-1-2(a)(7) for volume weighted average of coatings on a daily basis.

SECTION D.1 OPERATION CONDITIONS .................................... D.1.2 Volatile Organic Compounds (VOC) [326 IAC 8-2-9] Pursuant to 326 IAC 8-2-9, the owner or operator shall not allow the discharge into the

atmosphere VOC in excess of three and five-tenths (3.5) pounds of VOC per gallon of coating, excluding water, as delivered to the applicator of PB1 or 7.36 pounds of VOC per gallon of solids determined by the following equation:

E = L/ 1- (L/D)

Where: E = Equivalent emission limit in pounds of VOC per gallon of coating solids, as applied. L = Applicable emission limit from this article in pounds of VOC per gallon of coating.

D = Baseline solvent density of VOC in the coating shall be equal to seven and thirty-six hundredths (7.36) pounds of VOC per gallon of solvent.

Page 21: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 10 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen D.1.2 Volatile Organic Compound (VOC) [326 IAC 8-2-9

Pursuant to 326 IAC 8-2-9, the Permittee shall not allow the discharge into the atmosphere VOC in excess of three and five-tenths (3.5) pounds of VOC per gallon of coating, excluding water, as delivered to the applicator for prime and top coat operations.

D.1.3 Volatile Organic Compound (VOC) [326 IAC 8-2-9]

Pursuant to 326 IAC 8-2-9(f), work practices shall be used to minimize VOC emissions from mixing operations, storage tanks, and other containers, and handling operations for coatings, thinners, cleaning materials, and waste materials. Work practices shall include, but not be limited to, the following: Pursuant to 326 IAC 8-2-9 (f), all solvents sprayed from the application equipment of the paint booth operation during cleanup or color changes shall be directed into containers. Said containers shall be closed as soon as the solvent spraying is complete. In addition, all waste solvent shall be disposed of in such a manner that minimizes evaporation. (1) Store all VOC containing coatings, thinners, coating related waste, and cleaning materials in

closed containers. (2) Ensure that mixing and storage containers used for VOC containing coatings, thinners,

coating related waste, and cleaning materials are kept closed at all times except when depositing or removing these materials.

(3) Minimize spills of VOC containing coatings, thinners, coating related waste, and cleaning

materials. (4) Convey VOC containing coatings, thinners, coating related waste, and cleaning materials

room one (1) location to another in closed containers or pipes.

(5) Minimize VOC emissions from the cleaning of application, storage, mixing, and conveying equipment by ensuring that equipment cleaning is performed without atomizing the cleaning solvent and all spent solvent is captured in closed containers.

........................................ Compliance Determination Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)] D.1.5 Volatile Organic Compounds (VOC)

(a) Compliance with the VOC content limitation contained in Condition D.1.2 shall be determined pursuant to 326 IAC 8-1-4(a)(3) and 326 IAC 8-1-2(a) using formulation data supplied by the coating manufacturer. IDEM, OAQ reserves the authority to determine compliance using Method 24 in conjunction with the analytical procedures specified in 326 IAC 8-1-4.

(b) When noncompliant coatings for any of the subdivisions of 326 IAC 8-2-9(d) are used for

any particular day for a paint booth, compliance with that particular VOC content limit in condition D.1.2 shall be determined pursuant to 326 IAC 8-1-2(b), using an equivalent emissions limit. This equivalent emissions limit for each of the subdivisions of 326 IAC 8-2-9(d) shall be determined by the following equation:

Ea = La/ 1- (La/Da)

Where:

E = Actual emissions in pounds of VOC per gallon of coating solids, as applied, shall be equal to or less than 6.67 lbs VOC/ gal of coating solids. L = Actual VOC content in pounds of VOC per gallon of coating, as applied.

Page 22: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 11 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

D = Actual density of the VOC in the coating, as applied in pounds per gallon of VOC.

(b) When noncompliant coatings for any of the subdivisions of 326 IAC 8-2-9(d) are used for any particular day for a paint booth, compliance with that particular VOC content limit in condition D.1.2 shall be determined pursuant to 326 IAC 8-1-2(a)(7), using a volume weighted average of coatings on a daily basis. This volume weighted average for each of the subdivisions of 326 IAC 8-2-9(d) shall be determined by the following equation:

A = [ ∑ (C x U) / ∑ U] Where: A = the volume weighted average in pounds VOC per gallon less water as applied; C = the VOC content of the coating in pounds VOC per gallon less water as applied;

and U = the usage rate of the coating in gallons per day.

D.1.6 Particulate Control [326 IAC 6-3-2(d)] In order to comply with condition D.1.1, the filter for PM control shall be in operation and control

emissions from the spray booths at all times that the spray booths are in operations. Pursuant to 326 IAC 6-3-2(d), the fabric filter shall be in operation and control particulate at all times while the paint booth is in operation, in accordance with manufacturer's specification.

.............................................................. Record Keeping and Reporting Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)] D.1.7 Record Keeping Requirements [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)]

(a) To document the compliance status with Condition D.1.1, the Permittee shall maintain records of the results of the inspections required under Condition D.1.1.

(b) To document the compliance status with Condition D.1.2, the Permittee shall maintain

records in accordance with (1) through (3 5) below. Records maintained for (1) through (3 5) shall be taken as stated below and shall be complete and sufficient to establish compliance with the VOC content limit established in Condition D.1.2.

(1) The VOC content of each coating material and solvent used less water. (2) The type of coating material and solvent used on a daily basis.

(A) Records shall include purchase orders, invoices, and material safety

data sheets (MSDS) necessary to verify the type and amount used.

(B) Solvent usage records shall differentiate between those added to coatings and those used as cleanup solvents.

(C) Records shall demonstrate which subdivision of 326 IAC 8-2-9(d) each coating falls under.

(3) The equivalent emission in pounds of VOC per gallon of coating solids, as

applied used for each day;

Page 23: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Sager Metal Strip Co, LLC Page 12 of 12 Michigan City, Indiana TSD for Registration Revision No. 091-37362-00076 Permit Reviewer: Anh Nguyen

(3) The volume weighted average VOC content of the coatings used for each day;

(4) The daily cleanup solvent usage; and (5) The total VOC usage for each day.

(c) Section C - General Record Keeping Requirements of this permit contains the

Permittee's obligations with regard to the records required by this condition.

Conclusion and Recommendation Unless otherwise stated, information used in this review was derived from the application and additional information submitted by the applicant. An application for the purposes of this review was received on July 1, 2016. The construction and operation of this proposed revision shall be subject to the conditions of the attached proposed Registration Revision No. 091-37362-00076. The staff recommends to the Commissioner that this Registration Revision be approved.

IDEM Contact (a) Questions regarding this proposed registration can be directed to Anh Nguyen at the Indiana

Department Environmental Management, Office of Air Quality, Permits Branch, 100 North Senate Avenue, MC 61-53 IGCN 1003, Indianapolis, Indiana 46204-2251 or by telephone at (317) 233-5334 or toll free at 1-800-451-6027 extension 5-334.

(b) A copy of the findings is available on the Internet at: http://www.in.gov/ai/appfiles/idem-caats/ (c) For additional information about air permits and how the public and interested parties can

participate, refer to the IDEM Permit Guide on the Internet at: http://www.in.gov/idem/5881.htm; and the Citizens' Guide to IDEM on the Internet at: http://www.in.gov/idem/6900.htm.

Page 24: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 1 of 6

Appendix A: Process Particulate EmissionsSummary

Company Name: Sager Metal Strip Co. Address City IN Zip: 100 Boone Drive, Michigan City, IN 46360

Registration Permit No: 091-37362-00076Permit Reviewer: Anh Nguyen

Date: 7/1/16

Unlimited PTE Prior to Modification (See Appendix A permit # 091-35376-00076, isuued on January 29, 2015)Potential to Emit (tons/year)

PM PM10 PM2.5 SO2 NOx VOC CO Total HAPsNatural Gas Combustion 0.04 0.16 0.16 0.01 2.05 0.11 1.72 0.05 0.04 HexaneForced Furnace H6 0.001 0.003 0.003 0.000 0.039 0.002 0.032 0.0007 0.0007 HexaneSurface Coating (PB1) 1.24 1.24 1.24 0.00 0.00 14.49 0.00 2.90 1.45 TolueneFugitive Emission Paved/Unpaved Roads 1.87 0.44 0.07 0.00 0.00 0.00 0.00 0.00 0.00Total PTE Prior to Modification 3.15 1.84 1.47 0.01 2.09 14.60 1.75 2.95 1.45 Toluene

Unlimited PTE for New UnitsNG Comb (New H2 andH3) 0.01 0.031 0.031 0.00 0.41 0.02 0.34 0.00 0.00 HexaneTotal New Units (tpy) 0.01 0.03 0.03 0.00 0.41 0.02 0.34 0.00 0.00 Hexane

Unlimited PTE for Modified Unit1.24 1.24 1.24 0.00 0.00 14.49 0.00 2.90 1.45 Toluene3.80 3.80 3.80 0.00 0.00 11.85 0.00 11.52 7.21 Xylene

Total Modified Unit (tpy) 2.56 2.56 2.56 0.00 0.00 0.00 0.00 8.62 5.76 Xylene

Unlimited PTE of Proposed Modification 2.57 2.59 2.59 0.00 0.41 0.02 0.34 8.62 5.76 Xylene

Unlimited PTE Entire Source After ModificationPotential to Emit (tons/year)

PM PM10 PM2.5 SO2 NOx VOC CO Total HAPs**Natural Gas Combustion 0.05 0.19 0.19 0.01 2.46 0.14 2.06 0.05 0.04 HexaneForced Furnace H6 0.001 0.003 0.003 0.000 0.039 0.002 0.032 0.0007 0.00070 HexaneSurface Coating 3.80 3.80 3.80 0.00 0.00 11.85 0.00 11.52 7.21 XyleneFugitive Emission Paved/Unpaved Roads 1.87 0.44 0.07 0.00 0.00 0.00 0.00 0.00 0.00Total PTE of Entire Source (tpy) 5.71 4.43 4.06 0.01 2.49 11.99 2.10 11.57 7.21 Xylene

* equiped with electrostatic airless coating equipment replacing the HVLP using different coatings** After removed 2 heatersand added 2 new heaters

Process Single Highest HAP

Process Single Highest HAP

*Surface Coating (PB1)

Modification Emission Units (tpy)

Page 25: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 2 of 6

Appendix A: Emission CalculationsFugitive Dust Emissions - Unpaved Roads

Company Name: Sager Metal Strip Co. Address City IN Zip: 100 Boone Drive, Michigan City, IN 46360

Registration Permit No: 091-37362-00076Permit Reviewer: Anh Nguyen

Date: 7/1/16

Unpaved Roads at Industrial SiteThe following calculations determine the amount of emissions created by unpaved roads, based on 8,760 hours of use and AP-42, Ch 13.2.2 (11/2006).

Vehicle Information (provided by source)

Type

Maximum number of vehicles

Number of one-way trips per day per

vehicle

Maximum trips per day

(trip/day)

Maximum Weight Loaded

(tons/trip)

Total Weight driven per day

(ton/day)

Maximum one-way distance

(feet/trip)

Maximum one-way distance

(mi/trip)

Maximum one-way

miles (miles/day)

Maximum one-way

miles (miles/yr)

Vehicle (entering plant) (one-way trip) 1.0 1.0 1.0 1.0 1.0 10000 1.894 1.9 691.3Vehicle (leaving plant) (one-way trip) 1.0 1.0 1.0 1.0 1.0 10000 1.894 1.9 691.3

Totals 2.0 2.0 3.8 1382.6

Average Vehicle Weight Per Trip = 1.0 tons/tripAverage Miles Per Trip = 1.89 miles/trip

Unmitigated Emission Factor, Ef = k*[(s/12)^a]*[(W/3)^b] (Equation 1a from AP-42 13.2.2)

PM PM10 PM2.5where k = 4.9 1.5 0.15 lb/mi = particle size multiplier (AP-42 Table 13.2.2-2 for Industrial Roads)

s = 6.9 6.9 6.9 % = mean % silt content of unpaved roads (AP-42 Table 13.2.2-1 Iron and Steel Production)a = 0.7 0.9 0.9 = constant (AP-42 Table 13.2.2-2 for Industrial Roads)

W = 1.0 1.0 1.0 tons = average vehicle weight (provided by source)b = 0.45 0.45 0.45 = constant (AP-42 Table 13.2.2-2 for Industrial Roads)

Taking natural mitigation due to precipitation into consideration, Mitigated Emission Factor, Eext = E * [(365 - P)/365] (Equation 2 from AP-42 13.2.2)Mitigated Emission Factor, Eext = E * [(365 - P)/365]

where P = 125 days of rain greater than or equal to 0.01 inches (see Fig. 13.2.2-1)

PM PM10 PM2.5Unmitigated Emission Factor, Ef = 2.03 0.56 0.06 lb/mileMitigated Emission Factor, Eext = 1.33 0.37 0.04 lb/mile

Dust Control Efficiency = 50% 50% 50% (pursuant to control measures outlined in fugitive dust control plan)

Process

Unmitigated PTE of PM

(tons/yr)

Unmitigated PTE of PM10

(tons/yr)

Unmitigated PTE of PM2.5

(tons/yr)

Mitigated PTE of PM

(tons/yr)

Mitigated PTE of PM10

(tons/yr)

Mitigated PTE of PM2.5

(tons/yr)

Controlled PTE of PM

(tons/yr)

Controlled PTE of PM10

(tons/yr)

Controlled PTE of PM2.5

(tons/yr)Vehicle (entering plant) (one-way trip) 0.70 0.19 0.02 0.46 0.13 0.01 0.23 0.06 0.01Vehicle (leaving plant) (one-way trip) 0.70 0.19 0.02 0.46 0.13 0.01 0.23 0.06 0.01

Totals 1.40 0.38 0.04 0.92 0.25 0.03 0.46 0.13 0.01

MethodologyTotal Weight driven per day (ton/day) = [Maximum Weight Loaded (tons/trip)] * [Maximum trips per day (trip/day)]Maximum one-way distance (mi/trip) = [Maximum one-way distance (feet/trip) / [5280 ft/mile]Maximum one-way miles (miles/day) = [Maximum trips per year (trip/day)] * [Maximum one-way distance (mi/trip)]Average Vehicle Weight Per Trip (ton/trip) = SUM[Total Weight driven per day (ton/day)] / SUM[Maximum trips per day (trip/day)]Average Miles Per Trip (miles/trip) = SUM[Maximum one-way miles (miles/day)] / SUM[Maximum trips per year (trip/day)]Unmitigated PTE (tons/yr) = (Maximum one-way miles (miles/yr)) * (Unmitigated Emission Factor (lb/mile)) * (ton/2000 lbs)Mitigated PTE (tons/yr) = (Maximum one-way miles (miles/yr)) * (Mitigated Emission Factor (lb/mile)) * (ton/2000 lbs)Controlled PTE (tons/yr) = (Mitigated PTE (tons/yr)) * (1 - Dust Control Efficiency)

AbbreviationsPM = Particulate MatterPM10 = Particulate Matter (<10 um)PM2.5 = Particulate Matter (<2.5 um)PTE = Potential to Emit

Page 26: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 3 of 6

Appendix A: Emission CalculationsFugitive Dust Emissions - Paved Roads

Company Name: Sager Metal Strip Co. Address City IN Zip: 100 Boone Drive, Michigan City, IN 46360

Registration Permit No: 091-37362-00076Permit Reviewer: Anh Nguyen

Date: 7/1/16

Paved Roads at Industrial SiteThe following calculations determine the amount of emissions created by paved roads, based on 8,760 hours of use and AP-42, Ch 13.2.1 (1/2011).

Vehicle Informtation (provided by source)

Type

Maximum number of

vehicles per day

Number of one-way trips per

day per vehicle

Maximum trips per day

(trip/day)

Maximum Weight Loaded

(tons/trip)

Total Weight driven per day

(ton/day)

Maximum one-way distance

(feet/trip)

Maximum one-way distance

(mi/trip)

Maximum one-way miles (miles/day)

Maximum one-way miles (miles/yr)

Semi Tractor Trailer (Entry) 4.0 1.0 4.0 80.0 320.0 450 0.085 0.3 124.4Semi Tractor Trailer (Departure) 4.0 1.0 4.0 80.0 320.0 450 0.085 0.3 124.4Freight Truck - 3 Axel (Entry) 2.0 1.0 2.0 16.0 32.0 450 0.085 0.2 62.2Freight Truck - 3 Axel (Departure) 2.0 1.0 2.0 16.0 32.0 450 0.085 0.2 62.2

Totals 12.0 704.0 1.0 373.3

Average Vehicle Weight Per Trip = 58.7 tons/tripAverage Miles Per Trip = 0.09 miles/trip

Unmitigated Emission Factor, Ef = [k * (sL)^0.91 * (W)^1.02] (Equation 1 from AP-42 13.2.1)

PM PM10 PM2.5where k = 0.011 0.0022 0.00054 lb/VMT = particle size multiplier (AP-42 Table 13.2.1-1)

W = 58.7 58.7 58.7 tons = average vehicle weight (provided by source)sL = 9.7 9.7 9.7 g/m^2 = silt loading value for paved roads at iron and steel production facilities - Table 13.2.1-3)

Taking natural mitigation due to precipitation into consideration, Mitigated Emission Factor, Eext = E * [1 - (p/4N)] (Equation 2 from AP-42 13.2.1) Mitigated Emission Factor, Eext = Ef * [1 - (p/4N)]

where p = 125 days of rain greater than or equal to 0.01 inches (see Fig. 13.2.1-2)N = 365 days per year

PM PM10 PM2.5Unmitigated Emission Factor, Ef = 5.535 1.107 0.2717 lb/mileMitigated Emission Factor, Eext = 5.061 1.012 0.2485 lb/mile

Dust Control Efficiency = 0% 0% 0% (pursuant to control measures outlined in fugitive dust control plan)

Process

Unmitigated PTE of PM

(tons/yr)

Unmitigated PTE of PM10

(tons/yr)

Unmitigated

PTE of PM2.5 (tons/yr)

Mitigated PTE of PM

(tons/yr)

Mitigated PTE of PM10 (tons/yr)

Mitigated PTE of PM2.5 (tons/yr)

Controlled PTE of PM

(tons/yr)

Controlled PTE of PM10 (tons/yr)

Controlled PTE of PM2.5 (tons/yr)

Semi Tractor Trailer (Entry) 0.34 0.07 0.02 0.31 0.06 0.02 0.31 0.06 0.02Semi Tractor Trailer (Departure) 0.34 0.07 0.02 0.31 0.06 0.02 0.31 0.06 0.02Freight Truck - 3 Axel (Entry) 0.17 0.03 0.01 0.16 0.03 0.01 0.16 0.03 0.01Freight Truck - 3 Axel (Departure) 0.17 0.03 0.01 0.16 0.03 0.01 0.16 0.03 0.01

Totals 1.03 0.21 0.05 0.94 0.19 0.05 0.94 0.19 0.05

MethodologyTotal Weight driven per day (ton/day) = [Maximum Weight Loaded (tons/trip)] * [Maximum trips per day (trip/day)]Maximum one-way distance (mi/trip) = [Maximum one-way distance (feet/trip) / [5280 ft/mile]Maximum one-way miles (miles/day) = [Maximum trips per year (trip/day)] * [Maximum one-way distance (mi/trip)]Average Vehicle Weight Per Trip (ton/trip) = SUM[Total Weight driven per day (ton/day)] / SUM[Maximum trips per day (trip/day)]Average Miles Per Trip (miles/trip) = SUM[Maximum one-way miles (miles/day)] / SUM[Maximum trips per year (trip/day)]Unmitigated PTE (tons/yr) = [Maximum one-way miles (miles/yr)] * [Unmitigated Emission Factor (lb/mile)] * (ton/2000 lbs)Mitigated PTE (tons/yr) = [Maximum one-way miles (miles/yr)] * [Mitigated Emission Factor (lb/mile)] * (ton/2000 lbs)Controlled PTE (tons/yr) = [Mitigated PTE (tons/yr)] * [1 - Dust Control Efficiency]

AbbreviationsPM = Particulate MatterPM10 = Particulate Matter (<10 um)PM2.5 = Particle Matter (<2.5 um)PTE = Potential to Emit

Page 27: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 4 of 6

Appendix A: Emissions CalculationsNatural Gas Combustion Only

MM BTU/HR <100Company Name: Sager Metal Strip Co.

Address City IN Zip: 100 Boone Drive, Michigan City, IN 46360Registration Permit No: 091-37362-00076

Permit Reviewer: Anh NguyenDate: 7/1/16

HHVMMBtu/hr mmBtu MMCF/yr

mmscf0.09 1020 0.8

Pollutant PM* PM10* direct PM2.5* SO2 NOx VOC COEmission Factor in lb/MMCF 1.9 7.6 7.6 0.6 100 5.5 84

**see below

0.001 0.003 0.003 0.000 0.039 0.002 0.032

PM2.5 emission factor is filterable and condensable PM2.5 combined.

Methodology

HAPS Calculations

Benzene Dichlorobenzene Formaldehyde Hexane Toluene Total - Organics2.1E-03 1.2E-03 7.5E-02 1.8E+00 3.4E-03

8.116E-07 4.638E-07 2.899E-05 6.956E-04 1.314E-06 7.272E-04

Lead Cadmium Chromium Manganese Nickel Total - Metals5.0E-04 1.1E-03 1.4E-03 3.8E-04 2.1E-03

1.932E-07 4.251E-07 5.411E-07 1.469E-07 8.116E-07 2.118E-06

Total HAPs 7.293E-04Worst HAP 6.956E-04

The N2O Emission Factor for uncontrolled is 2.2. The N2O Emission Factor for low Nox burner is 0.64.

Global Warming Potentials (GWP) from Table A-1 of 40 CFR Part 98 Subpart A.

Heat Input Capacity Potential Throughput

Potential Emission in tons/yr

*PM emission factor is filterable PM only. PM10 emission factor is filterable and condensable PM10 combined.

**Emission Factors for NOx: Uncontrolled = 100, Low NOx Burner = 50, Low NOx Burners/Flue gas recirculation = 32

Emission Factor in lb/MMcf

Methodology

Emission (tons/yr) = Throughput (MMCF/yr) x Emission Factor (lb/MMCF)/2,000 lb/ton

CO2e (tons/yr) = CO2 Potential Emission ton/yr x CO2 GWP (1) + CH4 Potential Emission ton/yr x CH4 GWP (25) + N2O Potential Emission ton/yr x N2O GWP (298).

Potential Emission in tons/yr

Emission Factors are from AP 42, Table 1.4-2 SCC #1-02-006-02, 1-01-006-02, 1-03-006-02, and 1-03-006-03.

The five highest organic and metal HAPs emission factors are provided above. Additional HAPs emission factors are available in AP-42, Chapter 1.4.

Potential Emission in tons/yr

Methodology is the same as above.

Emission Factor in lb/MMcf

HAPs - Organics

HAPs - Metals

All emission factors are based on normal firing.MMBtu = 1,000,000 Btu

Emission (tons/yr) = Throughput (MMCF/yr) x Emission Factor (lb/MMCF)/2,000 lb/ton

MMCF = 1,000,000 Cubic Feet of GasEmission Factors are from AP 42, Chapter 1.4, Tables 1.4-1, 1.4-2, 1.4-3, SCC #1-02-006-02, 1-01-006-02, 1-03-006-02, and 1-03-006-03Potential Throughput (MMCF) = Heat Input Capacity (MMBtu/hr) x 8,760 hrs/yr x 1 MMCF/1,020 MMBtu

Page 28: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 5 of 6

Appendix A: Emissions Calculations VOC and Particulate

From Surface Coating Operations

Company Name: Sager Metal Strip Co. Source Address: 100 Boone Drive, Michigan City, IN 46360Permit Number: 091-37362-00076

Reviewer: Anh Nguyen7/1/16

MaterialDensity (Lb/Gal)

Weight % Volatile (H20 &

Organics)

Weight % Water

Weight % Organics

Volume % Water

Volume % Non-

Volatiles (solids)

Gal of Mat. (gal/unit)

Maximum (unit/hour)

Coating Usage(gal/hr)

Pounds VOC per gallon of coating less

water

Pounds VOC per gallon of

coating

Potential VOC

pounds per hour

Potential VOC

pounds per day

Potential VOC tons per year

PM/PM10/PM2.5 Particulate

Potential (ton/yr)

lb VOC/gal solids

Transfer Efficiency

Gloss 10.64 25.10% 0.00% 25.10% 0.00% 63.40% 0.330 1.875 0.619 2.67 2.67 1.65 39.66 7.24 3.24 4.21 85%Primer 12.66 26.20% 0.00% 26.20% 0.00% 53.50% 0.330 1.875 0.619 3.32 3.32 2.05 49.26 8.99 3.80 6.20 85%

F75W200 Extra White 8.96 48.80% 0.00% 48.80% 0.00% 35.00% 0.330 1.875 0.619 4.37 4.37 2.71 64.93 11.85 1.86 12.49 85%

Total Potential to Emit 2.71 64.93 11.85 3.80Note :

METHODOLOGYPounds of VOC per Gallon Coating less Water = (Density (lb/gal) * Weight % Organics) / (1-Volume % water)

Pounds of VOC per Gallon Coating = (Density (lb/gal) * Weight % Organics)

Potential VOC Pounds per Hour = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr)

Potential VOC Pounds per Day = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr) * (24 hr/day)

Potential VOC Tons per Year = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr) * (8760 hr/yr) * (1 ton/2000 lbs)

Notes:* the source soaked spray gun and racks in acetone to clean; Acetone is not considered VOC or HAP according to pscleanair.org and

Methyl ethyl ketone (MEK) and n‐Butyl Acetate are not hazardous air pollutants 

* equiped with electrostatic airless coating equipment replacing the HVLP and using different coatings

Volume Weighted Average

326 IAC 8-1-2(a)(7),

A = [ (C x U) / U]

((0.619*2.67) + (0.619* 3.32)+(0.062*4.37)) = 3.45 lb VOC/gal less water is less than 3.5 lb VOC/gal less water

(0.619+0.619+0.062)

Where :

Appendix A: Emissions CalculationsHazardous Air Pollutants (HAPs)From Surface Coating Operations

Material DensityGallons of

Material MaximumWeight %

XyleneWeight % Toluene

Weight % 1 Methoxy-2 Propanol

Acetate

Weight % Ethyl

Benzene Xylene

EmissionsToluene

Emissions

1 Methoxy-2 Propanol Acetate

Emissions

Ethyl Benzene

Emissions

(Lb/Gal) (gal/unit) (unit/hour) (ton/yr) (ton/yr) (ton/yr) (ton/yr)Gloss 10.64 0.330 1.875 2.00% 0.00% 6.00% 0.00% 0.58 0.00 1.73 0.00Primer 12.66 0.330 1.875 21.00% 0.00% 0.00% 4.00% 7.21 0.00 0.00 1.37

F75W200 Extra White 8.96 0.330 1.875 4.00% 5.00% 0.00% 0.60% 0.97 1.21 0.00 0.15Total HAPs

Total Potential Emissions 7.21 1.21 1.73 1.37 11.52

METHODOLOGYHAPS emission rate (tons/yr) = Density (lb/gal) * Gal of Material (gal/unit) * Maximum (unit/hr) * Weight % HAP * 8760 hrs/yr * 1 ton/2000 lbs Hapcalc.xls 9/95

A is the volume weighted average in pounds VOC per gallon less water as applied;

C is the VOC content of the coating in pounds VOC per gallon less water as applied;

and U is the usage rate of the coating in gallons per day

Page 29: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

TSD App A 6 of 6

Appendix A: Emissions CalculationsNatural Gas Combustion Only

MM BTU/HR <100Company Name: Sager Metal Strip Co.

Address City IN Zip: 100 Boone Drive, Michigan City, IN 46360Registration Permit No: 091-37362-00076

Permit Reviewer: Anh NguyenDate: 7/1/16

Emission Unit/ID Number of UnitsHeat Input

Capacity per unit (MMBtu/hr)

Total

Re-Verber Ray/H1 2 0.15 0.30Armstrong/H2 1 0.9 0.9 new unit w/same id

Armstrong Ultra SX 90/H3 1 0.045 0.045 new unit w/same idRapid HVAC/H4 1 4.4 4.4American Air/H5 1 0.075 0.075

Total 6 5.72

HHVMMBtu/hr mmBtu MMCF/yr

mmscf4.78 1020 41.00.945 1020 8.15.72 1020 49.1

Pollutant PM* PM10* direct PM2.5* SO2 NOx VOC COEmission Factor in lb/MMCF 1.9 7.6 7.6 0.6 100 5.5 84

**see below

0.04 0.16 0.16 0.01 2.05 0.113 1.720.01 0.03 0.03 0.00 0.41 0.02 0.34

PTE of Combined Units 0.05 0.19 0.19 0.01 2.46 0.14 2.06

PM2.5 emission factor is filterable and condensable PM2.5 combined.

Methodology

HAPS Calculations

Benzene Dichlorobenzene Formaldehyde Hexane Toluene Total - Organics2.1E-03 1.2E-03 7.5E-02 1.8E+00 3.4E-03

5.158E-05 2.947E-05 1.842E-03 4.421E-02 8.351E-05 4.622E-02

Lead Cadmium Chromium Manganese Nickel Total - Metals5.0E-04 1.1E-03 1.4E-03 3.8E-04 2.1E-03

1.228E-05 2.702E-05 3.439E-05 9.334E-06 5.158E-05 1.346E-04

Total HAPs 4.635E-02Worst HAP 4.421E-02

Emission (tons/yr) = Throughput (MMCF/yr) x Emission Factor (lb/MMCF)/2,000 lb/ton

Potential Emission for New Units in tons/yr

All emission factors are based on normal firing.MMBtu = 1,000,000 BtuMMCF = 1,000,000 Cubic Feet of GasEmission Factors are from AP 42, Chapter 1.4, Tables 1.4-1, 1.4-2, 1.4-3, SCC #1-02-006-02, 1-01-006-02, 1-03-006-02, and 1-03-006-03Potential Throughput (MMCF) = Heat Input Capacity (MMBtu/hr) x 8,760 hrs/yr x 1 MMCF/1,020 MMBtu

Heat Input Capacity Potential Throughput

Potential Emission for Existing Units in tons/yr

*PM emission factor is filterable PM only. PM10 emission factor is filterable and condensable PM10 combined.

**Emission Factors for NOx: Uncontrolled = 100, Low NOx Burner = 50, Low NOx Burners/Flue gas recirculation = 32

Methodology is the same as above.

The five highest organic and metal HAPs emission factors are provided above.

HAPs - Organics

Emission Factor in lb/MMcf

Potential Emission in tons/yr

HAPs - Metals

Emission Factor in lb/MMcf

Potential Emission in tons/yr

Page 30: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

Indiana Department of Environmental Management We Protect Hoosiers and Our Environment.

100 N. Senate Avenue • Indianapolis, IN 46204

(800) 451-6027 • (317) 232-8603 • www.idem.IN.gov

Michael R. Pence Carol S. Comer Governor Commissioner

An Equal Opportunity Employer

Recycled Paper

SENT VIA U.S. MAIL: CONFIRMED DELIVERY AND SIGNATURE REQUESTED TO: Sharon Lane Sager Metal Strip Company, LLC

100 Boone Drive Michigan City, IN 46360 DATE: September 14, 2016 FROM: Matt Stuckey, Branch Chief Permits Branch Office of Air Quality SUBJECT: Final Decision Registration 091-37362-00076 Enclosed is the final decision and supporting materials for the air permit application referenced above. Please note that this packet contains the original, signed, permit documents. The final decision is being sent to you because our records indicate that you are the contact person for this application. However, if you are not the appropriate person within your company to receive this document, please forward it to the correct person. A copy of the final decision and supporting materials has also been sent via standard mail to: Jerry Eapmon – General Manager Kevin Parks – D & B Environmental OAQ Permits Branch Interested Parties List If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178, or toll-free at 1-800-451-6027 (ext. 3-0178), and ask to speak to the permit reviewer who prepared the permit. If you think you have received this document in error, please contact Joanne Smiddie-Brush of my staff at 1-800-451-6027 (ext 3-0185), or via e-mail at [email protected].

Final Applicant Cover letter.dot 2/17/2016

Page 31: Indiana Department of Environmental Managementpermits.air.idem.in.gov/37362f.pdf · Sager Metal Strip Co, LLC Registration Revision No. 091-37362-00076 Page 5 of 9 Michigan City,

FACSIMILIE OF PS Form 3877

Mail Code 61-53

IDEM Staff GHOTOPP 9/14/2016 Sager Metal Strip Company 091-37362-00076 Final

AFFIX STAMP HERE IF USED AS CERTIFICATE OF MAILING

Name and address of Sender ►

Indiana Department of Environmental Management Office of Air Quality – Permits Branch 100 N. Senate Indianapolis, IN 46204

Type of Mail:

CERTIFICATE OF MAILING ONLY

Line Article

Number Name, Address, Street and Post Office Address Postage Handing

Charges Act. Value (If Registered)

Insured Value

Due Send if COD

R.R. Fee

S.D. Fee S.H. Fee

Rest. Del. Fee Remarks

1 Sharon Lane Sager Metal Strip Company 100 Boone Drive Michigan City IN 46360 (Source CAATS) via certified mail

2 Jerry Eapmon General Manager Sager Metal Strip Company 100 Boone Drive Michigan City IN 46360 (RO CAATS)

3 LaPorte City Council/ Mayors Ofc. 801 Michigan Avenue LaPorte IN 46350 (Local Official)

4 LaPorte County Commissioners 555 Michigan Avenue # 202 LaPorte IN 46350 (Local Official)

5 Mr. Dennis Hahney Pipefitters Association, Local Union 597 1461 East Summit St Crown Point IN 46307 (Affected Party)

6 Michigan City-City Council and Mayors Office 100 E. Michigan Blvd. Michigan City IN 46360 (Local Official)

7 LaPorte County Health Department County Complex, 4th Floor, 809 State St. LaPorte IN 46350-3329 (Health Department)

8 Mr. Dick Paulen Barnes & Thornburg 121 W Franklin Street Elkhart IN 46216 (Affected Party)

9 Kevin Parks D & B Environmental 401 Lincoln Way West Osceola IN 46561 (Consultant)

10

11

12

13

14

15

Total number of pieces Listed by Sender

8

Total number of Pieces Received at Post Office

Postmaster, Per (Name of Receiving employee)

The full declaration of value is required on all domestic and international registered mail. The maximum indemnity payable for the reconstruction of nonnegotiable documents under Express Mail document reconstructing insurance is $50,000 per piece subject to a limit of $50, 000 per occurrence. The maximum indemnity payable on Express mil merchandise insurance is $500. The maximum indemnity payable is $25,000 for registered mail, sent with optional postal insurance. See Domestic Mail Manual R900, S913, and S921 for limitations of coverage on inured and COD mail. See International Mail Manual for limitations o coverage on international mail. Special handling charges apply only to Standard Mail (A) and Standard Mail (B) parcels.