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“ Energy – Alternate Solutions for India’s Needs” IOC R&D Centre Conference on India R&D 2005 Vigyan Bhawan, New Delhi, India Potential Alternate Fuels & Energy sources for India 8 th Nov, 2005 Dr. R.P.Verma

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  • 1. Energy Alternate Solutions for Indias Needs IOC R&D Centre Conference on India R&D 2005 Vigyan Bhawan, New Delhi, India Potential Alternate Fuels& Energy sources for India 8 thNov, 2005 Dr. R.P.Verma

2. Sustainability Generally avoiding human activities that negatively impact natural environment But to sustain human growth & progressmeeting their needs R&D scientists & engineers to keep sustainability aspect in mindWhile developing new technology/ alternate energy sources etc. 3. SOURCE:International Energy Agency, Renewables inGlobal Energy Supply (2003) Renewables Nuclear Coal Natural Gas Oil World Total Primary Energy Share 4. SOURCE:International Energy Agency, Renewables in Global Energy Supply (2003) Share of Renewables in Total TPES (%) 14.0% 13.3% 13.5% 13.8% 13.3% 12.9% 12.5% 12 World Total Primary Energy Supply 5. Energy Sources Indian Scenario 6. Challenges

  • Continuous growth in energy requirement
  • Stringent environmental regulations
  • Soaring crude oil prices and
  • reduced availability (?)
  • Energy security for our country

Alternate fuels/ energy sources could be a solution 7. Alternative fuels/ energy sources

  • Presently in use
  • Gaseous fuels(LPG, CNG/LNG, Bio/ Gober (cow dung) gas
  • Nuclear energy
  • Ethanol
  • Wind energy
  • Emerging fuels/ energy sources & technologies
  • Bio-diesel
  • Gasification (Biomass/ coal/ Petcoke/ residue) & GTL
  • Solar/ Solar- thermal energy
  • Wave energy
  • Hydrogen energy
  • Fuel cells

DFR preparation under progress (alongwith EPRI,USA) 8.

  • Biofuels will ensure energy security of the country
  • Biofuels production will generate employment opportunities for rural masses
  • Greening of waste lands by plantation
  • Biofuels will promote integrated Holistic rural development

Biofuels in Indian Perspective 9.

  • Ethanol Molasses, Beet, Sorghum, sugar
  • Transesterified vegetable oils
  • In India: Likely candidates
    • Non edible oils
      • Jatropha curcas
      • Karanjia (Pongamia-Pinneta)

Biofuels - Sources 10. Ethanol 11.

  • Cold / hot startability and driveability studies
  • Emission testing using alcohol blends
  • Controlled field trials - fuel system compatability and engine durability

R&D Studies Conducted at IOC usingEthanol Gasoline Blends 12.

  • Pilot Projects have been launched in;
    • Maharashtra
      • - Miraj (Hazarwadi) on 15.4.2001
      • - Manmad (Panewadi) on 24.6.2001
    • Uttar Pradesh
      • - Bareilly (Anola) on 22.6.2001

5% Ethanol-gasoline Pilot Projects 13.

  • Ethanol blending in Gasoline beyond 5% is yet to be approved by vehicle manufacturers.
  • Ethanol in diesel is not acceptable to fuel injection equipment manufacturers.
  • Ethanol is diesel also raises concern about safety on account of lower Flash point.
  • Sustained availability of Ethanol at reasonable price is another issue of concern.

Issues related to Ethanol use in India 14.

  • Oil Companies commissioned Pilot projectsin sugarcane growing states as per the directives of MoP&NG
  • IOC R&D undertaken detailed studies on a fleet of vehicles using ethanol blends.
  • Based on the success of 3 Pilot projects, Govt. made ethanol blend mandatory in 9 states and 4 UTs .
  • OMCs extended the supply of 5% ethanol gasoline blend in various states during 2003 05.
  • Adequate supply of ethanol is not available in the country for
  • last two years

Status of Ethanol use in India 15. Biodiesel 16.

  • Renewable source from vegetable seeds/ oils
  • Non-toxic and biodegradable
  • Lower greenhouse gas emissions than diesel
  • Lower exhaust emissions from engines
  • Better fuel properties than diesel like cetane number, sulphur content, lubricity, flash point etc.

Biodiesel An Emerging Renewable Option 17. Jatropha & Karanjia,Vegitable plants of Choice for India 18.

  • Developed process for esterification of vegetable oils and already produced several batches of bio-diesel from various vegetable oils
  • Physico-chemical testing of HSD and Biodiesel blends
  • Storage Stability and Material Compatibility Studies
  • Startability, Driveability, power and Mass emission tests on vehicles
  • Chemical Speciation of Particulate Matter (Pm) collected during emission testing

Biodiesel Studies at IOC R&D 19.

  • Trans-esterification process optimization, patentingand commercialization, Know How Transferred toM/s Venus Ethoxyethers, Goaon Technology Fee and Royalty basis
  • Testing of LOCO engine with Biodiesel and diesel blends jointly withRDSO
  • Vehicle performance and Emission studies jointly withEscorts, Tata motors and Mahindra & Mahindra
  • Field trials on buses jointly withHaryana Roadways, Gujarat Roadways & Tata Motors

IOC Initiatives on Biodiesel 20.

  • Jatropha plantation on 70 Ha of Railway land.
  • Studies on 16 Cylinder ALCO Engine (3100 HP) on B5, B10 and B20.
  • Shatabdi & Jan Shatabadi Train Trial Runs conducted earlier & 5 Trains through Lucknow to run on 10% Bio-diesel from June, 06.

IOC Indian Railways MoU 21.

  • Evaluation of neat diesel and upto B20 on 4 passenger cars and 2 Light Commercial vehicles
  • Engine oil condition monitoring, Material compatibility and durability of engine to be assessed by Tata Motors
  • Tata Motors Employee buses 43 Nos. already running on B10 in Pune.

Tata Motors IOC Joint Project 22.

  • 20 buses running on 5% Biodiesel blend for almost one year
  • Driveability performance observed satisfactoryand smoke found lower
  • Based on the success of trials so far Haryana Roadways agreed to convert entire Gurgaon and Nuh depot to 5% Biodiesel
  • Biodiesel blending facility created at Rewari terminal of IOC

Haryana roadways IOC Joint Project 23. Biodiesel Emission Life Cycle 24.

  • Biodiesel policy has been announced by MoP&NG on 9 thOctober, 2005 at IOC R&D Centre for the purchase of Biodiesel.
  • The Biodiesel policy will involve the PRIs for Jatropha plantations and oil extractions by establishing Rural business hubs (RBHs).
  • Under this policy OMCs will set up purchase centre at a price of Rs. 25 /lt for Biodiesel at 20 locations for 5% blending of biodiesel in diesel.
  • Assistance will be provided to PRIs by institutes like NOVOD, Ministry of Bio-technology, PCRA and NBRI for Jatropha plantation and oil extraction.
  • IOC R&D will conduct further emission studies and field trials for developing data on increasing biodiesel content in asystematic manner i.e. from 5% to 20%.

Biodiesel Purchase policy 25. Gasification & GTL 26. Gasification and production of liquid fuels

  • Exploitation of vast coal reserves in India
  • Co-generation of steam, power& hydrogen and production
  • of liquid fuels from synthesis gas
  • (technology cost reduced from $60/bbl in 1970 to $ 35/bbl)
  • Collaborative R&D efforts for cogasification of coal,
  • residue and petcoke
  • Bio mass gasification
    • Overall potential assessed to be 19500 MW (India)
    • From bagasse alone 3500 MW (India)
    • Current installed capacity : 425 MW (India)
    • (addl. 480 MW under construction)
    • Swiss grass crop higher Syngas and Hydrogen
  • Cogasification of biomass, coal etc. for low NOx and
  • hydrogen production

27. GTL

  • GTL Process
    • Group of technologies to produce liquid hydrocarbons from variety of feedstock
    • Involves two major process steps
      • Conversion of feedstock into Syngas (mixture of H 2& CO)
      • Syngas conversion to liquid fuels through Fischer Tropsch
    • Expected worldwide capacity of1.5 2.0 Mbbl/day (~75-100MMTPA) by 2015

28. HYDROGEN 29. CHALLENGE(Process Reverse of Nature) 30.

  • Potentially an inexhaustible supply of energy
  • Can be produced from several primary energy sources
  • Reduced dependence on petroleum imports if produced from coal or renewable
  • Potential environmental benefits
  • High energy conversion efficiency by use ofH 2in Fuel Cells (up to 80% in case of co-generation) in place of I.C. engines (30-35%)

Need for Hydrogen 31. Hydrogen Some recent trends

  • Conversion of Natural gas to Hydrogen
  • Water electrolysis
    • Employing high efficiency electrolysers
  • Biological process
    • Employing extremophiles
    • (Themotoga-Neapolitana)
  • Exploiting Sulfur-Iodine Chemical cycle
    • Employing sulfuric acid and HI
  • Nuclear Hydrogen production

32.

  • Planning Commission constituted a committee to address issues related to Hydrogen Energy
  • Four sub-groups were setup on different aspects of hydrogen forproduction; storage & distribution; applications; safety standards, security and related policy issues.

Initiatives by Planning Commission 33.

    • Focus to be primarily on production of hydrogen, storage and distribution, beginning with use of hydrogen directly in I.C. Engines and examining feasibility & economics of use of metal hydrides and fuel cells from a long-term perspective.
    • Corpus fund created with oil companies pooling resources for hydrogen research.
    • IOC-R&D to be the nodal agency for hydrogen research where a dedicated group will work, including experts from other organisations on deputation/ otherwise

MoP&NG Initiatives on Hydrogen 34.

  • Hydrocarbon Liquid Fuels (Reforming/ Partial oxidation)
  • Natural Gas (Reforming/ Partial oxidation/ Dissociation)
  • Coal (partial oxidation/ Gasification)
  • Bio-mass (Gasification/ Fermentation)
  • By product from Chlor-Alkali &Dehydrogenation units
  • Water electrolysis using electricity (also from Nuclear/ renewable energy sources e.g., solar, wind etc.)
  • Water splitting using direct Nuclear energy

H2 Production Options for India 35.

  • International Workshop on Hydrogenorganized by IOC R&D under the aegis of MoP & NG and in association with ONGC, BPCL, HPCL & GAIL
  • Electrolyser based Hydrogen generation system at IOC, R&D Commissioned(5 NM3/HR)
  • HCNG dispensing system commissionedat IOC, R&D
  • Portable gensets using Hydrogen with technical support from IIT, Delhi
  • MoC signed with MINDA Industries Ltd for Development of Hydrogen and H 2/ CNG mixed Fuelling System for IC Engines
  • MoC signed with MAHINDRA & MAHINDRA for development of Hydrogen run 3 Wheelers and Buses.

Initiatives taken by IOC-R&D 36. H2 CNG Station at IOC R&D Inauguration of H2 CNG Dispensing Station by HonbleMinister MoP&NG and PR 37.

  • Sustainability aspect to be kept in mind by R&D scientists/ engineers
  • Alternate fuels/ energy sources could be a solution for Indias energy and environmental needs
  • Ethanol, Bio-diesel & H 2 could be promising alternate fuels for India and IOC-R&D already initiated activities in these areas
  • Gasification of Biomass/ Coal/ Petcoke/ Residue and GTL processes have good prospects for India

Summary 38. Thank You