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The NDT Handbook Fourth Edition Vol 1

Nondestructive

Testing Handbook

fourth edition

Volume 1

Penetrant Testing

Nondestructive Testing Handbook, fourth edition:Penetrant

Testing

At ASNTs Spring Conference, Dallas, TX, March 2011, the MT/PT Committee of ASNTs

Technical and Education Council resolved that the working outline of the fourth edition handbook

volume on liquid penetrant testing would be based on the table of contents of the NDT

Handbook,third edition: Volume 2, Liquid Penetrant Testing.The editors have the discretion to

modify the arrangement as need arises.

Persons willing to participate as reviewers are invited to contact the committee chair, David G.

Moore (Sandia National Laboratories, A lbuquerque, NM, 505-844-7095; dgmoore@sandia.gov) or

the handbook editor, Patrick Moore, ASNT 614-384-2484, pmoore@asnt.org).

Outline

Chapter 1. Introduction to Liquid Penetrant Testing

Part 1. Nondestructive Testing

Part 2. Management of Liquid Penetrant Testing

Part 3. Personnel Selection and Qualification for Liquid Penetrant Testing

Part 4. History of Liquid Penetrant Testing

Part 5. Units of Measure for Nondestructive Testing

Chapter 2. Principles of Liquid Penetrant Testing

Part 1. Elements of Liquid Penetrant Testing

Part 2. Liquid Penetrant Testing Processes

Part 3. Principles of Emulsification and Removal of Excess Surface Liquid PenetrantPart 4. Principles of Application and Operation of Developers

Part 5. Inspection and Interpretation of Liquid Penetrant Indications

Part 6. Field Techniques for Liquid Penetrant Testing

Part 7. Maintenance of Liquid Penetrant Test Systems

Part 8. Health and Safety Precautions

Chapter 3. Characteristics of Liquid Penetrant and Processing Materials

Part 1. Liquid Properties of Liquid Penetrant

Part 2. Liquid Penetrant Removal

Part 3. Color of Liquid Penetrants

Part 4. Act ion of Developers

Part 5. Viewing Indications

Chapter 4. Care and Maintenance of Liquid Penetrant Test Materials

Part 1. Importance of Maintenance of Liquid Penetrant Materials

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Part 2. Care and Maintenance of Liquid Penetrant Testing Materials in Storage

Part 3. Care and Maintenance of Liquid Penetrants in Use

Part 4. Care and Maintenance of Liquid Penetrant Emulsifiers and Removers in Use

Part 5. Care and Maintenance of Developers in Use

Part 6. Quality Control Tests for Liquid Penetrant Materials

Part 7. Quality Control Tests for Test Systems and Procedures

Chapter 5. Interpretation of Liquid Penetrant Indications

Part 1. Inspector Functions and Terminology for Interpretation and Evaluation of Liquid

Penetrant Indications

Part 2. General Interpretation of Liquid Penetrant Indications

Part 3. Processing Effects Influencing Liquid Penetrant Indications

Part 4. Establishing Acceptance Standards for Liquid Penetrant Indications

Part 5. Interpretation of Liquid Penetrant Indications of Cracks

Part 6. Interpretation of Liquid Penetrant Indications of Laminar Discontinuities

Part 7. Interpretation of Liquid Penetrant Indications of Porosity and Leaks

Part 8. Nonrelevant and False Liquid Penetrant Indications

Part 9. Recognition Training of Liquid Penetrant Inspectors

Part 10. Specifications and Guides for Evaluation of Liquid Penetrant Indications

Chapter 6. Surface Preparation and Cleaning

Part 1. Effects of Test Object Surface Contamination or Irregularities

Part 2. Procedures for Cleaning Surfaces before Liquid Penetrant Testing

Part 3. Procedures for Postcleaning Test Objects after Liquid Penetrant Testing

Part 4. Cleaning Requirements for Fluorescent Liquid Penetrant Testing in Aircraft

Overhaul

Part 5. Influence of Mechanical Processing on Effectiveness of Liquid Penetrant Testing

Chapter 7. Liquid Penetrant Testing Equipment

Part 1. Processing Equipment for Liquid Penetrant Testing

Part 2. Large Scale Automated Aerospace Liquid Penetrant Test Equipment

Part 3. Lighting for Liquid Penetrant Testing

Part 4. Mechanized Scanning of Fluorescent Liquid Penetrant Indications

Chapter 8. Comparators and Reference Panels

Part 1. Cracked Metal Comparator Blocks

Part 2. Surface Cracked Nickel Chrome Liquid Penetrant Test Panels

Part 3. Liquid Penetrant Comparators with Surface Indentations Simulating Discontinuities

Part 4. Test Panels for Measurement of Background Levels

Chapter 9. Liquid Penetrant Testing Crack Detection Capabilities and Reliability

Chapter 10. Liquid Penetrant System Chemistry and Effluent Waste

Part 1. Effects of Sulfur and Chlorine Impurities in Liquid Penetrant Materials

Part 2. Mechanisms of Stress Corrosion Cracking of Austenitic Stainless Steels

Part 3. Methods for Sulfur and Halogen Analysis of Liquid Penetrant Materials

Part 4. Techniques for Control of Pollution from Liquid Penetrant Waste

Part 5. Recycling of Water Effluent and Postemulsifiable Liquid Penetrant

Part 6. Clarification and Distillation Recovery of Waste Water

Chapter 11. Filtered Particle Testing

Part 1. Principles of Filtered Particle Testing

Part 2. Mechanisms of Operation of Filtered Particle Tests

Part 3. Design and Selection of Filtered Particle Test Media

Part 4. Filtered Particle Test Equipment

Part 5. Prewetting and Associated Phenomena

Part 6. Interpretation of Filtered Particle Test Indications

Part 7. Filtered Particle Testing of Carbon Matrix Components

Chapter 12. Liquid Penetrant Testing in Primary Metals Production

Part 1. Liquid Penetrant Testing in Foundries

Part 2. Liquid Penetrant Testing of Ferrous Metals

Part 3. Liquid Penetrant Testing in Light Alloy Foundries

Chapter 13. Electric Power Applications of Liquid Penetrant Testing

Part 1. Applications of Liquid Penetrant Testing in Electric and Power Plants

Part 2. Liquid Penetrant Testing of Pressure Components of Nuclear Power Plants

Part 3. Examples of Liquid Penetrant Indications of Discontinuities in Reactor Piping

Part 4. Personnel Performing Liquid Penetrant Testing in Power Plants

Chapter 14. Aerospace Applications of Liquid Penetrant Testing

Part 1. Liquid Penetrant Testing Process Specifications in Aerospace Manufacturing

Part 2. Liquid Penetrant Performance without Developer

Part 3. Applications of Liquid Penetrant Testing to Liquid Oxygen Systems

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Part 4. Fluorescent Liquid Penetrants with Depth Sensing Capabilities

Part 5. Low Viscosity Liquid Penetrant Testing of Braze Bond Open Face Honeycomb

Seals

Part 6. Ultrasonic Enhancement of Liquid Penetrant Indications of Cracks in Aerospace

Structural Weldments

Part 7. Applications of Liquid Penetrant Testing in Aircraft Fleet Maintenance

Part 8. Liquid Penetrant Testing of Radioisotope Heat Source Capsules for Deep Space

Missions

Chapter 15. Various Applications of Liquid Penetrant Testing

Part 1. Liquid Penetrant Testing of Metal Cutting Tools

Part 2. Liquid Penetrant Testing of Oil Field Down Hole Tubular Parts

Part 3. Marine Applications of Liquid Penetrant Testing

Part 4. Liquid Penetrant Testing of Automotive Parts

Part 5. Liquid Penetrant Testing of Plastic Materials

Chapter 16. Liquid Penetrant Testing Glossary

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