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Work: 65/A, Ankhol Patia, B/h. Asian tubes, Kadi Road, Ta – Kadi, Dist – Mehsana , Gujarat, India.

INDEX FOR ADDITIONAL ATTACHMENTS

Sr. No. Name of Enclosure

1. Name of Product with its quantity.

2. Packing and Final use of Product.

3. Name of Raw Material with its quantity.

4. Physical & Chemical properties of Raw Material & Products

5. Chemical name & Physical form of Raw Material with its storage facility

6. Details of Hazardous chemicals

7. Manufacturing Process with Chemical Reactions

8. Mass Balance

9. Details of water consumption and waste water generation

10. Details of Effluent Treatment Plant

11. Details of Flue gas emission and process gas emission with APCD system

12. Details of hazardous waste generation with its management.

13. Land Supporting documents

14. Layout Plan of Unit.

15. Copy of CTE order & Consent Order.


Enclosure: 01

Name of product with its Qty.

NAME OF EXISTING PRODUCTS: -

No. Name of Product Total Quantity Status

01 Laminated

Sheets

3,20,000 Nos/Month Obtained CTE No. 44904 and

CTO order No. AWH-54948

Valid Up to - 27/01/2016.

from State Pollution Control

Board

02 Resin For production of laminated

sheets @ 80000 Nos.

/Month (As a Captive

consumption)

As per the specific condition

mentioned in Amended CCA

order No. AWH-54948 Valid

Up to - 27/01/2016.

NNAAMMEE OOFF PPRROOPPOOSSEEDD PPRROODDUUCCTTSS:: --

No. Name of Product Total Quantity

01 Phenol formaldehyde resin

1000 MT/Month 02 Urea Formaldehyde Resin

03 Melamine Formaldehyde Resin


Enclosure: 02

Packing & Final Use of Products

Name of proposed Product Type of

Packing

Final application of

Products Urea formaldehyde HDPE Drum : 200 Liter For the Ply board, flush

door, block board

Manufacturing Units Phenol formaldehyde resin MS Storage Tank

(8.0 KL Cap.)

Melamine formaldehyde HDPE Drum

(200 Liter)


Enclosure: 03

Name of Raw Material with its Quantity

Sr.

No.

Product Raw Material Consumption

MT/MT MT/Month

1 Urea

Formaldehyde

Urea 0.36 360

Formaldehyde (37%) 0.85 880

Sodium Hydroxide 0.0016 1.60

PVA 0.041 41.0

2 Phenol

Formaldehyde

Phenol 0.470 470


Sodium Hydroxide 0.005 5

Cardanol 0.096 96.0

Methanol 0.050 50

3 Melamine

Formaldehyde

Melamine 0.400 400


Sodium Hydroxide 0.0002 0.20

PVA 0.070 70


Encl: 04

PHYSICAL AND CHEMICAL PROPERTIES OF THE RAW MATERIAL & PRODUCTS

Sr. No

Raw Material/ Product

Physical & Chemical Composition

B.P. F.P. LEL TLV,

LD50 mg/kg

Sp.Gr. (Water=1)

at

V.D. at

(air=1)

Odour Thre

shold,

Solubility in Water

Chemical Formula

State MW oC oC ppm or mg/nm3

ppm, mg/Nm3

A PRODUCT

1 Urea Formaldehyde

Urea Formaldehyde Resin

Liquid -- NA NA NA NA NA <1.0 NA -- Miscible in Water ,0.1%

2 Melamine Formaldehyde

Melamine Formaldehyde Resin Powder

Liquid -- NA NA NA NA NA 1-0.6-0.7 (Powder)

NA Slilght Formaldehyde

Miscible in Water <0.1%

3 Phenol Formaldehyde

Phenol Formaldehyde

Liquid -- NA NA NA NA NA <1.0 NA --- <0.1 %

B RAW MATERIALS

1 Phenol Phenyl hydroxide

Liquid 84 181.9

--- LEL=1.7 UEL=8.6

19 mg/Nm3 NL 1.058 3.24 0.19 mg/Nm3

Soluble in water

2 Melamine 1,3,5-Triazine-2,4,6-triamine

Solid 126.13

NA NA NA NA NA NA NA NA Soluble in Water at 30oC

3 Urea Carbonyl diamide

Solid 60.06

NA NA NA NA NA NA NA NA Soluble


4 Formaldehyde(37%)

Methylaldehyde

Liquid 30 96 60 LEL=7 UEL=73

1.5 mg/Nm3

800 mg/kg

1.038 at 25 °C

NA 4 mg/Nm3

Soluble in Water at 30oC

5 Caustic Lye Sodium Hydroxide

Flakes - Solid

40 1390 NA NA 2 mg/m3

NA 2.12 at 24 °C

NA Odorless Soluble in Water at 30oC

6 Methanol Methyl Alcohol

Liquid 32.04

64.6 -97.8

LEL=6 UEL=36.5

260 mg/m3 5628 mg/kg

0.79 at 20°C

1.10 130.87 mg/m3

Miscible in water.

7 PVA Ethanol Hopmo Polymer

Solid -- NA NA NA NA NA NA NA NA Soluble

8

Cardanol Card – Phenol

Liquid 207 >2000C.

>1000C.

NA NA 1080 mg /Kg

0.927 @300C.

NA Ammonical

Insoluble in cold water


Enclosure: 05

Chemical Name & Physical Form of Raw Materials with its storage facility

No. Name of Raw

Material

Chemical Name Physical

Form

Container

Type

MOC of

container

1 Urea Carbonyl diamide Solid Bag – 50 Kg HDPE

2 Melamine 1,3,5Triazine2,4,6

triamine

Solid Bag – 50 Kg HDPE

3 Formaldehyde

(solution)

Methylaldehyde Liquid Tank – 40 KL

MS x 01 Nos

10 Kl x 02

HDPE

HDPE

4 Phenol Phenyl Hydroxide Liquid Tank – 20 KL x

02 Nos

MS

5 Caustic soda Sodium hydroxide Solid Bag – 50 Kg HDPE

6 Poly Vinyl Alcohol Ethanol homo polymer Solid Bag – 25 Kg HDPE

7 Methanol Methyl Alcohol Liquid 10 KL MS

8 Cardanol Card – phenol Liquid Drum – 200 Kg MS


Enclosure: 06

Details of Hazardous Chemicals

The Raw Materials, which are termed as Hazardous Chemicals as per the

"Manufacturing, Storage and Import of Hazardous Chemicals Rules, 1989", are as

listed in below Table

Hazardous Chemicals

Reference

The Manufacturer,

storage & Import of

Hazardous chemical Rules

1989

Threshold

Quantity in MT

Maximum

quantity that can

be stored at a

time (MT)

Phenol Sr.No. 481 (part II, Sch 1 of

MSIHCR, 1989

--- 40

Formaldehyde (37 %) Sr.No. 285 (part II, Sch 1 of

MSIHCR, 1989

5 60

Methanol Sr.No. 377 (part II, Sch 1 of

MSIHCR, 1989

-- 10

Sodium Hydroxide Sr.No. 571 (part II, Sch 1 of

MSIHCR, 1989

-- 2


DETAILS OF HAZARDOUS CHEMICALS

Name of

Hazardous

Chemicals

Toxicity

(LD50)

Hazardous

Characteristics

Handling & Control Measures

Formaldehyde

(solution)

800 mg/kg

Oral-Rat

• In air it is slowly

oxidize to formic

acid

• It is powerful

reducing agent

• Explosive reaction

Handling:

• We will store it in MS storage tank.

• We will charge it in Reaction vessel by

closed pumping system.

• We will place this raw material

separately from other raw material

and from process area.

• We will avoid direct contact with the

workers. During charging only two

persons will be present.

PersonalProtectiveEquipment

• We use chemical goggles, rubber or

plastic gloves, protective over clothing.

Phenol Not listed • Strong oxidizers

• Violent reaction

with Aluminum

chloride

• Emits toxic fumes

on combustion

Handling:

It is in Liquid form we acquire it in Tank.

� We will charge it in reaction vessel by

Pumping system without any leakages.

We are providing appropriate personal

protective equipment.

� We will acquire it as per the batch

requirement. So the risk of

transportation and storage will be

minimized.

� We will avoid repeated exposure of

workers.

Personal Protective Equipment

Rubber shoes and rubber hand gloves,

protective over clothing.


Enclosure: 07

Manufacturing Process With Chemical Reactions

A PRODUCT - PHENOL FORMALDEHYDE

A-1 Manufacturing Process- Phenol Formaldehyde

• First of all raw materials like phenol, formaldehyde and caustic will be added into reaction vessel.

• Stirring and heating will up to 60° C. when it wil l reach up to 60° C

maintain the temperature up to 1 hour. • Reflux is done for 30 minutes up to 98° C. • Vacuum distillation will be started. • Water will be removed from the vessel and send for treatment into effluent

treatment plant. • Cooling will start up at 40° C. • Methanol will be added for dilution purpose. It will not use to manufacture

resin. It will help to let down the viscosity of resin so it can float on the lamination sheet while drying

• Phenol formaldehyde ready for use.

A-2 Chemical Reaction - Phenol Formaldehyde

Phenol formaldehyde resin Formaldehyde

+ O = CH2

OH

Phenol

OH

CH3

O


B. PRODUCT- UREA FORMALDEHYDE

C 1 Manufacturing Process- Urea Formaldehyde

• First of all raw materials like urea, formaldehyde and caustic will be added into reaction vessel.

• Stirring and heating will up to 95° C for 1 hour.

• Cooling will start up at 40° C.

• Poly Vinyl Alcohol will be added for dilution purpose. It will not use to

manufacture resin. It will help to let down the viscosity of resin so it can float on the lamination sheet while drying.

• Urea formaldehyde ready for use.

C 2 Chemical Reactions - Urea Formaldehyde

O = C

NH2

NH2

+ HCHO O = C

NHCH2OH

NH2

O = C

NHCH2OH

NHCH2OH

+ HCHO

O = C

NH2

NH2

+ HCHO O = C

NHCH2OH

NH2

O = C

NHCH2OH

NHCH2OH

+ HCHO

Work: 65/A, Ankhol Patia, B/h. Asian tubes, Kadi Road, Ta

C. PRODUCT- MELAMINE

D 1 Manufacturing Process

• Melamine, formaldehyde and caustic will be added into reaction vessel.

• Stirring and heating will be done up to 95° C for 1 hour.

• Cooling will start up at 40° C.

• Methanol will be added for dilution purpose. It will not use to manufacture resin. It will help to let down the viscosity of resin so it can float on the lamination sheet while

• Melamine formaldehyde resin ready for use.

D 2 Chemical Reactions -


MELAMINE FORMALDEHYDE

Manufacturing Process- Melamine Formaldehyde

Melamine, formaldehyde and caustic will be added into reaction vessel.

heating will be done up to 95° C for 1 hour.

Cooling will start up at 40° C.

Methanol will be added for dilution purpose. It will not use to manufacture resin. It will help to let down the viscosity of resin so it can float on the lamination sheet while drying

Melamine formaldehyde resin ready for use.

- Melamine Formaldehyde

Mehsana , Gujarat, India.

Melamine, formaldehyde and caustic will be added into reaction vessel.

Methanol will be added for dilution purpose. It will not use to manufacture resin. It will help to let down the viscosity of resin so it can float on the


Enclosure: 08

Mass Balance of each Products

1. Mass Balance- Phenol Formaldehyde

Reaction Vessel - Phenol – 470 Kgs

- Formaldehyde: 625 Kgs

- Caustic flakes: 5 Kgs

Cardanol : 9.6 Stirring & Heating

Temp: 60°C, Time: 1 Hr

Reflux

Temp: 98°C,

Vaccum Distillation Waste water: 159.6 Liter

Cooling

Dilution Methanol: 50 Kgs

Phenol Formaldehyde

Resin

1000 Kgs


2. Mass Balance- Urea Formaldehyde

Reaction Vessel - Urea: 360 Kgs


- Caustic flakes: 1.6 Kgs Stirring & Heating

Temp: 90°C,

Reflux

Temp: 98°C, Time: 30 min

Vacuum Distillation Wastewater: 250.6

Liter

Cooling

Dilution PVA: 41 Kgs

Urea Formaldehyde Resin

1000 Kgs


3. Process Flow Diagram- Melamine Formaldehyde

Reaction Vessel - Melamine: 400 Kgs


- Caustic flakes: 2 Kgs

Stirring & Heating

Temp: 95°C, Time: 1 Hr

Cooling at 40°C

Dilution PVA : 70 Kgs

Melamine Formaldehyde

Resin

1022 Kgs


Enclosure: 9

Details of Water Consumption & Wastewater generation.

Water Consumption (Lit/Day) Wastewater generation (Lit/Day)

Existing Proposed Total

After

expansion


after

expansion

Domestic 9000 2000 11000 Domestic 5500 500 6000

Industrial Industrial

Process --- --- --- Process --- 10000 10000

Boiler & RO 360000 ---- 360000 Boiler 3000 0 3000

RO 30000 0 30000

Cooling 31000 ---- 31000 Cooling 1000 0 1000

Gardening 0 30000 30000 Gardening 0 0 0

Total 400000 32000 432000 Total 39500 8500 48000

� After expansion total water consumption will be 4, 32,000 Liter/Day. (Fresh -392000 L

/Day & Treated 40000 L /Day).

� Existing boiler is adequate for the proposed expansion. So, no additional water required

in boiler.

� The waste water generation from domestic effluent will be 6000 Liter/Day. That will be

treated in Sewage Treatment Plant.

� The Boiler blow down, cooling blow down and RO effluent @34000 L /Day will be

treated in sewage Treatment Plant along with Domestic effluent.

� The treated effluent from STP will be partially used in cooling tower (10000 L /Day) and

balanced qty will be used for plantation and Gardening (30000 L /Day).

� The process effluent @10000 Liter/Day will be separately treated and then it will

evaporated in Evaporator system.


Enclosure: 10

Details of Effluent Treatment Plant

The process effluent from the proposed product manufacturing will be treated in effluent

treatment plant and treated effluent will be evaporated in Thermic Fluid Evaporator.

Details of Unit installations/Unit operations are shown in below table.

Sr. No.

Name of Unit Size in m Cap in m3

1 Collection Tank -I 2.438 x 1.828 x 2.057 9.16

2 Photo Fenton process vessel 2.0 x 1.8 x 2.0 7.2

3 Holding Tank 2.5 x 1.8 x 2.4 10.8

4. Evaporator system ---- 1.0 KLPH

5. Collection tank - II 2.438 x 1.600 x 2.057 8.02

6. Collection tank -III 2.438 x 1.371 x 2.057 6.87

7. Primary settling tank 1.685 x 3.638 x 2.100 12.87

8. Aeration Tank 3.438 x 3.638 x 2.100 26.26

9. Secondary Settling Tank 1.685 x 3.638 x 2.100 12.87

10. Holding Tank 2.4 x 2.4 x 2.4 13.82

11. Sludge Drying Bed 1.0 x 1.0 x 1.0 1.0

12. Carbon Filter --- ---

12. Final Collection tank 5.0 x 2.8 x 5.0 70.0


Effluent Treatment Plant Diagram :

Collection cum

Neutralization

tank

Primary Settling

Tank

Aeration Tank

Fenton Treatment

Unit

Effluent from Boiler

B/d, RO, Cooling,

Domestic

H2O2 FeSO4

Sludge Drying

Bed

Sludge

Carbon Filter

Secondary

Settlling Tank

Holding Tank

Holding Tank

Effluent from

Process

Collection cum

Neutralization

tank

Holding Tank

Effluent

Sludge

Recycle Sludge

Final Collection

Tank

Leachate

Used for Gardening & Flushing, &

Cooling

Evaporator


Enclosure: 11

Details of Flue Gas Emission & process Gas Emission with APC system

Type of Flue Gas Emission:-

No. Stack attached To Stack

Height

(Meter)

APC Measures Pollutants

SPM

Mg/NM3

SO2

ppm

NOX

ppm

01 Boiler

(4 TPH)

35

Common

Stack

Multi

Cyclone

Separator

< 150

mg/NM3

< 100

ppm

< 50

ppm

02 Thermic Fluid

Heater -

(15 lacs K Cal)

Multi

Cyclone

Separator

03 Boiler

(4 TPH)

33 Multi

Cyclone

Separator

< 150

mg/NM3

< 100

ppm

< 50

ppm

04 DG Set

375 KVA

9 -- --- < 100

ppm

---


Type of Process Gas Emission:-

No. Stack

attached To

Stack Height

(Meter)

APC

Measures

Pollutants

SPM

Mg/NM3

SO2

ppm

NOX

ppm

Phenol

Fumes

Melamine

fumes

01 Phenol

Formaldehyde

Impregnator

10

Scrubber

< 150

mg/NM3

< 40

Mg/NM3

<25

Mg/N

M3

Nil ----

02 Melamine

Formaldehyde

Impregnator

10 Scrubber

< 150

mg/NM3

< 40

Mg/NM3

<25

Mg/N

M3

Nil ----


Fuel Details:

Name Capacity Fuel used Fuel Consumption (kg/hr)


Boiler

TFH Steam

Boiler

4 TPH 15 Lacs Kcal/Hr 4 TPH

Wood 800 --- 800

Lignite 1900 --- 1900

Coal 600 --- 600

White coal (Agro Brickets)

800 --- 800

D.G.Set

(Proposed)

125 KVA Diesel 20 Lit/Hr ----

20 Lit/Hr


Enclosure: 12

Details of Hazardous Waste generation with its Management

DETAILS OF HAZARDOUS WASTES

Sr. No. Type of Waste

With Category No.

Total Quantity of Waste

MT/Month

Existing Proposed Total After

Expansion

01 ETP waste / Evaporation

Residue

(Cat. No. 34.3)

43 MT/Year

12 MT/Year

55 MT/Year

02 Discarded Bags/

Containers

(Cat. No.33.3)

1200

Nos /Yr

4800

Nos/Yr

6000

Nos/Yr

03 Used Oil

(Cat. No. 5.1)

0.4

KL / Year

0.1

KL/Year

0.5

KL/Year

04 Resin Waste

(Cat. No. 23.1)

120 MT /Yr 0 120 MT /Yr


MANAGEMENT OF HAZARDOUS WASTES

No. Type of

Waste

Source of

Generation

Collection Treatment Storage Disposal

03 ETP waste /

Evaporation

Residue

Effluent

Treatment

Plant

H.D.P.E

Bags

Solar

Drying

Solid waste

storage Area

with proper bag

packing.

TSDF Site.

02 Discarded

Containers

/Bags

Raw material

section

--- --- Solid waste

storage area

Used for

packing of

ETP waste /

Return back

to raw

material

supplier

03 Used Oil Lubrication of

plant

machineries

H.D.P.E.

Carboys

--- Solid waste

storage area

Sell to

registered

recycler

04 Resin Waste Mfg. plant

during cutting

H.D.P.E

Bags

Solid waste

storage Area

with proper bag

packing.

TSDF Site.


Enclosure: 13

Land Supporting Document


Enclosure: 14

Layout Plan

Layout plan


Enclosure: 15

Copy of CTE Order & Consent Order

GUJARAT POLLUTION CONTROL BOARDParyavaran Bhavan

Sector-10-A, Gandhinagar-382 010.Phone: (079) 23226295

Fax: (079) 23232156Website: www.gpcb.gov.in

NO: GPCB/CCA-MH-329/1D: 1816811 <; 1'3"10Issued to:

~EDAR DECOR PVT.LTD,Plot No.:65/P,Viii: Ankhol,Ankhol-382 721,Ta:-Kadi,Dist: Mehsana.

BYR.P.A.D.

Date:-\' rl G h·,'')

SUB: Amendment to Consolidated Consent & Authorization (CC & A) undervarious Environmental Acts/ Rules.

REF: 1) Your Application inward nO.66126,dated:Ol/04/2013.

Sir,This has reference to the CCA order Do.43956,dated:18/10/2011 issued vide

letter no. PC/CCA-MH-329/95657/1D:18168/dated:05/W201l under theprovisions ofthe various Environmental Act! Rules, which stands amended as under.

I. The Consolidated Consent Order No.AWH-54948,dated:19/06/2013where in mentioned various products & its capacity shall be read henceforthas under:Sr. No. Product1 Laminated Sheets

2. SPECIFIC CONDITIONS:(1) Unit shall manufacture resin for production as Laminated sheets 80,000

NoslMonth only For Laminated sheets 2, 40,000 NoslMonth, The unitshall procure resin from outside.

3 CONDITIONS UNDER THE WATER ACT:3.1 The quantity of the industrial effluent to be generated from the

manufacturing process & other ancillary operations shall not exceed 34,000Iit/day.Out of which R.O.rejected wasted water (30,000 lit/day)shall betreated in STP alongwith sawage waste water and dispose within premisesfor gardening and plantation after treatment.

3.2 There shall be no discharge of any industrial effluent from the manufacturingprocess & other arlCillary operation as the generated effluent (other than ROreject)shall be completely evaporated in the provided evaporator.

3.3 The quantity of Sewage effluent from the industry shall not exceed 5500lit/day .

..-pv~¥I--'.~ Clean GujaratGreen Gujarat

http://www.gpcb.gov.in

The following shall be used as fuel in boiler/furnace/heater r~~ .Sr.No. Foel Quantity (KGIHRS)

1 LIGNITE 19002 WOOD 8003 COAL 6004 WHITE COAL(AGRO BRICKETS) 800

4 CONDITIONS UNDER THE AIR ACT:4.1

4.2 The flue gas emission through stack attached to boiler/fumaceiheater shallconform to the following standards:Stack Stack Stack Air Parameterno. attached height in Pollution Permissible

to Meter Control LimitSystem

1. Boiler 35 Multi Cyclone Particulate matter 150mgINMCommon Separator S02 100 ppmstack (No.I&2) NO, 50 ppm

2. ThermicFluidHeater

PermissibleLimit

Parameter

I

, Particulate MatterS02i Nox/'Pt'//o/ic /i;mes

(.knY#A:r (~kz£ue mme.J'

~.~I -

Phenolformaldehydeimpregnator

1.

4.3 The Process emlSSiOn through vanous stacks/vent of reactors, process, vesselshall conform to the followin standards:Stack Stack Stack AirNo. attached to height Pollution

in ControlMeter System10 Scrubber

For and on behalf of

Gujarat pollution Control Board

6. All other conditions ofCCA order No.43956,dated:18/10/2011 issued videletter No.PC/CCA_MIl-329/95657/ID: 18168/dated:05111/2011shall remain

unchanged.

\,Sr. \ WasteQuantity

Schedu\e- \ Facility

I No. \

I '

i, IEvaporation 43

34.3\ coHection,storage,Transportation,

ResidueMTrYear

'\Disposal at TSDF NEPL, Naroda

,

2. \JsedOil 0.405.1

J-~~~~~~-----------~I Conections, storage, transportation,

KL!year

'\Disposal by selling to Registered'I rerefiners~-----------=---

3. Discarded \20033.3

TConection, storage,

ContainersNos/Year

'\Decontamination, Transportation,disposal by selling to

authorized

'\

recycler.

4. Resin120

23.1\ Collection, storage, Transportation,

WasteMTIYear

\,\Disposal at TSDF NEPL, Naroda,

Ahmedabad.

/

~~ lV-',J--(T. B. SllAJl)

Environrocntal Engineer




"Consent to EstabHsh"(NOCI

fTE NO. 44904

NO,PC/GPCB/ID.18168/CCAlMH-329(2)/ \ 0 ''''''' J

TO,

R.P.A.D.

0"\1,\ I ..Lol..!....

Mis. CEDAR DECOR PVT.lTD,S.NO.651P,

v1LLANKHOL,TA. KADI,ANKHOL·382721,OISl. MEHSANA

SUB: Consent to Establish (NOG) under Section 25 of Water Acl1974 and Section 21 of AIr Act 1981REF: Your applicalion No. 51280, dated. 4/10/11

Sk,Without prejudice to the powers of this Board under the Waler (Prevention and Control of PoliuMn)

Act-1974, the Air Act·19B1 and the Environment (Protection) Act-1986 and without reducing yourresponsibilities under the said Acts in any way, this is to inform you thai ttllS Board grants Consent toEstablish (NOC) fOf setting up of an industrial plant/actiVIties at S.NO.651P, VILl. ANKHOl,TA.KADI,ANKHOl·382121,DIST. MEHSANA for the manufactunng of the folloi'o'Ing items The Validity periodof the order will be Five years I.e. up to 0311012016.

CONDITIONS UNDER WATER ACT 1974:

The quantity of the lolal industrial effluenl 10 be generated from the manufacturing process andother anCillary Industnal operations shall not exceed 34000 lits/day. Out of which RO rejectedwasted water (30,000 lit/day) shall be treated In STP alongwith sewage waste water and diSposeWIthin premises for gardening and plantation after treatment.

There shall be no discharged of industrial effluent from the manufacturmg process and otherancillary operation as the generated effluenl (other than RO reject) shall be complelelyevaporaled 10 the provided evaporatorThe quantlty of the domestic waste waler (sewage) shall nol exceed 5500 litsJday.

4.

'\ -

The effluent treatment plant consisting of the following units as proposed by you shall be InstalledCollection tank-1 noCollection lank-1 noCollecbon lank-1 noPrimary settling lank- 1 no

Aeration tank-1 noSecondary settling lank- 1no.Sludge drying beds - 4 nosHoldingtank-lllOCarbon filler· 1 noFor effluent other than RO.retect.

=> CoII~on lank· 2j1pClean Gu./4lF£t,f;r!!ee,I~<Liu.larat

I dPpcclegranl1l5/2012


Sewage shall be disposed for planla~on and gardening within premises and achieve followingstandards.

Sus nded SolidsBOOResidual chlorine

CONDITIONS UNDER AIR ACT 1981;

100m n2{)mn

0.5

6. The foIlowin shall be used as fuel.Sr.No. Fuel1 . nile

Quanf1453k r

The applicant shall install & operate air pollution oontrol system in order to achieve normsprescribed below

8. The flue as emission throu h stack shall conform to the followin standards'Stack Stack Stack Air Pollution ParameterNo. attached to height Control system

in MeterBoiler 35 Multi cyclone Particulate matter

common separator (No.1 & So,.slack No.2) NO.

Permissible limit

150mglNM3100 ppm50_

9. The Process emission through varIOus stacks! vent of reactors, process, and vessel shalfconform to the followin slandards:

Stack Stack attached to Stack Parameter PermissibleNo. height Limit

in Meter

Phenolformaldehyde

10 Particulate mailerSo,NO,Phenolic fumesMalarrune fumes

150 mgINMJ4D mglNM'25 mglNM'Nil

N"

10 Stack mOllltoring faohbes like port hole platformlladder elc., shall be proVided With stackslventschimney JI1 order 10 facilitate sampling of gases being emitted into the atmosphere

11. Ambient air ualil wilhin the remises oflhe induslr shall conform 10 the followin standards:-PARAMETERS PERMISSIBLE LIMIT

par1Jculate Matter-10 PM 10

'ParticulateMatler-2.5 PM25so,NO.

Annual

60"'1' ramlM3

40 M ramJM3

50 Micr ramlMl40 Mia ramlM3

24 Hrs Average

100 Micr ramlM3

60 Micr ramJM3

80 Micr ramJM3

80 Mia" ramlM3

dppcclegrant 1/512012

12. All measures for the control of environmental pollution shall be provided before commencingproduction

~~~

CONDITIONS UNDER HAZARDOUS WASTE:13 Applicant shall have 10 comply with provisions of Hazardous waste (Management, Handling & Trans

boundary movement) Rule-20De

131 The applicant shan obtam membership of common TSOF site for disposal of Hazardous Wasle(Management. Handling & Trans Boundary Movement) Rules-2008 Wasle as categorized InHazardous wasle (Management, Handling & trans boundary movement) Rule·2008

132 The appIlCaIlt shall obtain membership of common Hazardous waste 1l1cneratof for disposal oflncmerable wasle

13,3 The applicant shall provide temporary storage facilities for each type of hazardous Wasle as perHazardous Waste (Management, Handling & Trans boundary movement) Rule-200B

GENERAL CONDITION:14, Adequate plantation shall be carried out all along the periphery of the industrial premises in such a

way thalltle density of plantation is at least 1000 trees per acre of land and a green belt of 10meters width IS developed

15. The applicant shall have to submit the returns in prescribed form regarding water consumption andshall have to make payment of water cess to the Board under the Water Cess Act- 1977

16 In case of change of ownership/management the name and address of the new owners!partnersidirectorsJpropnetor should immedIately be intimated 10 the Board

17 The_applicant shall however, not without the prior consent of the Board bring into use any new oraltered outlet for the dJscharge of effluenl or gaseous emisSIon or sewage waste from the proposedmdustrlal plant The applicant is requlfed to make applications io this Board for thIS purpose in theprescribed forms under the provisions of the Water Act-1974, the AJr Act·1981 and IheEnvironment (Protection) Act·1986

18 The concentration of NOIse in ambient air Wlthm the premises of Industnal umt shall not exceedfollowing levels

Between 6 A.M and 10 P,M .. 75 dB(A)Between 10 P,M. and 6 A.M,: 70 dB(A)

19 Applicant IS reqUIred 10comply willl the manufaclunllg, Storage and Import of Hazardous CherrucalsRules-1989 framed under the EnVIronment (Protection) 1v;t·1986.

20, If it is established by any competent authority that the damage is caused due to their industrialactivities to any person Of hiS property .in lIlat case they are obliged to pay the compensation asdetermllled by the competent authority

21. The applicant shall not earned out any activities or projects listed 10 schedule of the new EIANotification dated 14/09106 requiring prior Environment Clearance

For and on behalf ofGUJARAT POLLUTION CONTROL BOARD

-1;~~ENVIRONMENTAL ENGINEER

dppcctegrant1/512012




"Consent to EstabHsh"(NOCI

fTE NO. 44904

NO,PC/GPCB/ID.18168/CCAlMH-329(2)/ \ 0 ''''''' J

TO,

R.P.A.D.

0"\1,\ I ..Lol..!....

Mis. CEDAR DECOR PVT.lTD,S.NO.651P,

v1LLANKHOL,TA. KADI,ANKHOL·382721,OISl. MEHSANA

SUB: Consent to Establish (NOG) under Section 25 of Water Acl1974 and Section 21 of AIr Act 1981REF: Your applicalion No. 51280, dated. 4/10/11

Sk,Without prejudice to the powers of this Board under the Waler (Prevention and Control of PoliuMn)

Act-1974, the Air Act·19B1 and the Environment (Protection) Act-1986 and without reducing yourresponsibilities under the said Acts in any way, this is to inform you thai ttllS Board grants Consent toEstablish (NOC) fOf setting up of an industrial plant/actiVIties at S.NO.651P, VILl. ANKHOl,TA.KADI,ANKHOl·382121,DIST. MEHSANA for the manufactunng of the folloi'o'Ing items The Validity periodof the order will be Five years I.e. up to 0311012016.

CONDITIONS UNDER WATER ACT 1974:

The quantity of the lolal industrial effluenl 10 be generated from the manufacturing process andother anCillary Industnal operations shall not exceed 34000 lits/day. Out of which RO rejectedwasted water (30,000 lit/day) shall be treated In STP alongwith sewage waste water and diSposeWIthin premises for gardening and plantation after treatment.

There shall be no discharged of industrial effluent from the manufacturmg process and otherancillary operation as the generated effluenl (other than RO reject) shall be complelelyevaporaled 10 the provided evaporatorThe quantlty of the domestic waste waler (sewage) shall nol exceed 5500 litsJday.

4.

'\ -

The effluent treatment plant consisting of the following units as proposed by you shall be InstalledCollection tank-1 noCollection lank-1 noCollecbon lank-1 noPrimary settling lank- 1 no

Aeration tank-1 noSecondary settling lank- 1no.Sludge drying beds - 4 nosHoldingtank-lllOCarbon filler· 1 noFor effluent other than RO.retect.

=> CoII~on lank· 2j1pClean Gu./4lF£t,f;r!!ee,I~<Liu.larat

I dPpcclegranl1l5/2012


Sewage shall be disposed for planla~on and gardening within premises and achieve followingstandards.

Sus nded SolidsBOOResidual chlorine

CONDITIONS UNDER AIR ACT 1981;

100m n2{)mn

0.5

6. The foIlowin shall be used as fuel.Sr.No. Fuel1 . nile

Quanf1453k r

The applicant shall install & operate air pollution oontrol system in order to achieve normsprescribed below

8. The flue as emission throu h stack shall conform to the followin standards'Stack Stack Stack Air Pollution ParameterNo. attached to height Control system

in MeterBoiler 35 Multi cyclone Particulate matter

common separator (No.1 & So,.slack No.2) NO.

Permissible limit

150mglNM3100 ppm50_

9. The Process emission through varIOus stacks! vent of reactors, process, and vessel shalfconform to the followin slandards:

Stack Stack attached to Stack Parameter PermissibleNo. height Limit

in Meter

Phenolformaldehyde

10 Particulate mailerSo,NO,Phenolic fumesMalarrune fumes

150 mgINMJ4D mglNM'25 mglNM'Nil

N"

10 Stack mOllltoring faohbes like port hole platformlladder elc., shall be proVided With stackslventschimney JI1 order 10 facilitate sampling of gases being emitted into the atmosphere

11. Ambient air ualil wilhin the remises oflhe induslr shall conform 10 the followin standards:-PARAMETERS PERMISSIBLE LIMIT

par1Jculate Matter-10 PM 10

'ParticulateMatler-2.5 PM25so,NO.

Annual

60"'1' ramlM3

40 M ramJM3

50 Micr ramlMl40 Mia ramlM3

24 Hrs Average

100 Micr ramlM3

60 Micr ramJM3

80 Micr ramJM3

80 Mia" ramlM3

dppcclegrant 1/512012

12. All measures for the control of environmental pollution shall be provided before commencingproduction

~~~

CONDITIONS UNDER HAZARDOUS WASTE:13 Applicant shall have 10 comply with provisions of Hazardous waste (Management, Handling & Trans

boundary movement) Rule-20De

131 The applicant shan obtam membership of common TSOF site for disposal of Hazardous Wasle(Management. Handling & Trans Boundary Movement) Rules-2008 Wasle as categorized InHazardous wasle (Management, Handling & trans boundary movement) Rule·2008

132 The appIlCaIlt shall obtain membership of common Hazardous waste 1l1cneratof for disposal oflncmerable wasle

13,3 The applicant shall provide temporary storage facilities for each type of hazardous Wasle as perHazardous Waste (Management, Handling & Trans boundary movement) Rule-200B

GENERAL CONDITION:14, Adequate plantation shall be carried out all along the periphery of the industrial premises in such a

way thalltle density of plantation is at least 1000 trees per acre of land and a green belt of 10meters width IS developed

15. The applicant shall have to submit the returns in prescribed form regarding water consumption andshall have to make payment of water cess to the Board under the Water Cess Act- 1977

16 In case of change of ownership/management the name and address of the new owners!partnersidirectorsJpropnetor should immedIately be intimated 10 the Board

17 The_applicant shall however, not without the prior consent of the Board bring into use any new oraltered outlet for the dJscharge of effluenl or gaseous emisSIon or sewage waste from the proposedmdustrlal plant The applicant is requlfed to make applications io this Board for thIS purpose in theprescribed forms under the provisions of the Water Act-1974, the AJr Act·1981 and IheEnvironment (Protection) Act·1986

18 The concentration of NOIse in ambient air Wlthm the premises of Industnal umt shall not exceedfollowing levels

Between 6 A.M and 10 P,M .. 75 dB(A)Between 10 P,M. and 6 A.M,: 70 dB(A)

19 Applicant IS reqUIred 10comply willl the manufaclunllg, Storage and Import of Hazardous CherrucalsRules-1989 framed under the EnVIronment (Protection) 1v;t·1986.

20, If it is established by any competent authority that the damage is caused due to their industrialactivities to any person Of hiS property .in lIlat case they are obliged to pay the compensation asdetermllled by the competent authority

21. The applicant shall not earned out any activities or projects listed 10 schedule of the new EIANotification dated 14/09106 requiring prior Environment Clearance


-1;~~ENVIRONMENTAL ENGINEER

dppcctegrant1/512012

"Consent to Establish"(NOClCTE NO. 36641


Sector-10-A, Gandhinagar-3B2 010.Phone: (079)23226295


NO: GPCBIID18168/CTE/NOC/MH-20261 L,; of. ) J>"O

•

TO,MJS CEDAR DECOR PVT LTO

,/4LOT NO.65/P, AT- ANKHOLTA - KADI, DIST-MEHSANA

SUB: Consent to Establish (NOC) under Section 25 of Water Act 1974 andSection 21 of Air Act 1981

REF: Your application No. 9280 dated.10/7/2009.

Sir,

Without prejudice to the powers of this Board under the Water (Prevention andControl of Pollution) Act-1974, the Air Act-1981 and the Environment (Protection) Act1986 and without reducing your responsibilities under the said Acts in any way, this is toinform you that this Board grants Consent to Establish (NOC) for expansion in productioncapacity in existing plant situated at- PLOT NO 651P, AT- ANKHOL,TA - KADI, DISTMEHSANA. for the manufacturing of the following items. The Validity period of the orderwill be Five years i.e. up to 9/7/2014

Sr Product CapacityNo.

1 LAMINATED SHEETS FROM 80000 Nos/MonthTo 160000 Nos/Month

,

NOTE: - Unit shall not increase the production of resin in addition to existingcapacity and strictly comply the under taking dated 16/1112009

CONDITIONS UNDER WATER ACT 1974;

1.

2

The quantity of the industrial effluent to be generated from the manufacturingprocess ClI1.Q other ancillary industrial operations shall not exceed 7000 lits/day.

The quantity of the industrial effluent discharged from the manufacturing processand other ancillary operation shall be Nil as the generated effluent completelyevaporated in evaporation system.

3 The quantity of the domestic waste water (sewage) shall not exceecl 4500/ m3/c1ay

llLLi.~~

lits/c1ay.

4. The existing effluent treatment plant consisting of the fOllowing units shall beoperated efficiently and regularly to achieve zero dischargei) Effluent storage tankii) Steam jacketed evaporator(3 Nos)

5. Sewage shall be disposed of through septic tank/soak pit system.

CONDITIONS UNDER AIR ACT 1981:

6. The fOllowing sllall be used as fuel..

Sr.No. Fuel Quantity1 WOOD 2150 Ko/hrs2 Lionite 1450 Ko/Hrs3 Coal 1100 KolHrs

7. The applicant shall install & operate air pollution control system in order to acl1ievenorms prescribed below.

8.. Tile flue gas emission tl1rough stack sl1all conform to tile following standards:

Stack Stack Stack Air Parameter PermissibleNo. attacl1ed l1eight in Pollution Limit

10 Meter Control

L - - svstem

11

.Boiler 35 Multi Particulate

- COIll Il1 on cyclone matter 150 mglNM'

1

2 Thermic stack separator SO, 100 ppmfluid NO, 50 ppm

Iheater

9. Tile Process emission tl1rough various stacks/ vent of reactors, process, vessel sl1allconform to tile following standards;

Stack ! Stack attached to Stack I Air Pollution Parameter Permissible Limil INo. I height Control

PM150ll,g/NM'~in system

-1- -~ PhenolMeter --10 Scrubberl

formaldehyde ESPI SO, 40 mglNM'impregnator Bag Filterl NOL 25 mglNM'

Incinerator Phenolic-Nill2 Melamine 10

IFumes

formaldehyde I Malamine-Nillimpregnator I I Fumes I,

10. Stack monitoring facilities like port hole, platform/ladder etc., shall be providedwith stacks/vents cl1imney in order to facilitate sampling of gases being emittedinto the atmosphere.

Ltltcv'l~

'~ll 1<")1"•• , I • It.

-

11 .


Sector-10-A Gandhinagar-382 010.Phone: (079) 2~\226295

Fax: (079) 23232156Website': www.gpcb.gov.in

Ambient air quality' within the premises of the industry shall conform to the followingstandards :-

I'ARAMETERS I'EHMISSIlILE LI M ITIAllllual

--c----- -2-4 I-Irs A,,('ra~c

Particulate Matter-I 0 (I'M II,) GO MicfOi!.ram/M' 100 Micn..H!nlIIl/M;

Particulate Matter- 2.5 (PM, < ) 40 M icro!.!.raIll/M:: GO MiCl'O!!,ram/M ~

SO, 50 M icrocrram/M·: 80 M icrogram/M::

NO, 40 Micro(JTaIl1/M·~ 80 Microgralll/M"

12. All measures for the control of environmental pollution shall be provided beforecommencing production.

CONDITIONS UNDER HAZARDOUS WASTE:

13. Applicant shall have to comply with provisions of Hazardous Waste (Management,Handling & Trans boundary movement) Rule-2008.

13.1 The applicant shall obtain membership of common TSDF site for disposal of Haz.Waste as categorized in Hazardous Waste (Management, Handling & transboundary movement) Rule-7008.

13.2 Tile applicant sllall obtain membership of common Haz. Waste incinerator fordisposal of incinerable waste.

13.3 The applicant' shall provide temporary storage facilities for each type of Haz. Wasteas per Hazardous Waste (Management. Handling & Trans boundary movement)Rule-2008.

GENERAL CONDITION:

14.

15.

16.

17.

Adequate plant<;ltion shall be carried out all along the periphely of the industrialpremises in such a way that the density of plantation is atleast 1000 trees per acreof land and a green belt of 10 meters width is developed.

The applicant shall have to submit the returns in prescribed form regarding waterconsumption and shall have to make payment of water cess to the Board under theWater Cess Act- 1977.

In case of cllange of ownership/management the name and address of the newowners/partners/directors/proprietor should immediately be intimated to tile Boarel.

The applicant sllall however, not without the prior consent of the Board bring intouse any new or altered outlet for tile discharge of effluent or gaseous emission orsewage waste from the proposed industrial plant. The applicant is reqLII, ed to makeapplications to this Board for this purpose in the prescribed forms under theprovisidns of the Water Act-1974, the Air Act-1981 and the Environment(Protection) Act-1986.

lttUtLlto--LJ/-

18. The applicant also comply with the General conditions as per Annexure - Iattached herewith (No.1 to 38) (whichever applicable).

19. The concentration of Noise in ambient air within the premises of industrialunit shall not exceed following levels:

Between 6 A.M. and 10 P.M.: 75 dB(A)Between 10 P.M. and 6 A.M.: 70 dB(A)

20. Applicant is required to comply with the manufacturing, Storage and Import 01Hazardous Chemicals Rules-1989 framed under the Environment (Protection) Act1986.

21. If it is-established by any competent authority that the damage is causeddue to their industrial activities to any person or his property .in that casethey are obliged to pay the compensation as determined by the competentauthority.

22. The applicant shall not carried out any 'activities or projects listed in scheduleof the new EIA Notification dated 14/09/06 requiring prior EnvironmentClearance.


l~lll-~-:.l+-(P. J.VACHHANI)

ENVIRONMENTAL ENGINEER

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