indar electric - energieperu.com · indar electric designs, manufactures and supplies electric...

INDAR ELECTRIC

ELECTRIC

M A C H I N E S

ELECTRIC

M A C H I N E S

Wind power

Hydro power

Cogeneration

Industry

Marine

Indar Electric designs, manufactures and supplieselectric machines. Thousands of motors andgenerators produced in a period of more than sixtyyears have led it to create a strong basis ofexperience and know-how.

Nowadays, Indar Electric belonging to Ingeteamis the largest Spanish manufacturer of electricmotors and generators.

Our machines are renowned and appreciated fortheir sturdiness, quality and maximum reliability.

The corporate philosophy and products aimto give a differentiated personal treatment andcustom-built solutions.

This spirit of adaptability, is the force behind ourown advanced technology which, in turn, allows astrong position in the international markets.

That is the only way to win, to break limits andreach new goals.

Spirit of adaptability

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Sheet stamping

This section is housed in a soundproofedbuilding and is equipped with cuttinglines, automatic numerical control punchpresses and an enamelling line. Here thesheet is stamped with maximumprecision, thus guaranteeing optimumquality during the useful life of theelectrical machine.

Coil manufacture and windings

The winding section consists of two areas,one for coil manufacture and the otherfor the insertion of coils and forconnections.

The first area is isolated from the otherworking areas, with constant temperatureand humidity control and modern meansof production to guarantee maximumquality when preparing the coils.

The second area is equipped withabundant resources that allow themachines to be manipulated carefully inthe different winding stages. Test arecarried out to ensure perfect qualitythroughout the process.

Machining centres

Equipped with the most advanced systemsand equipment, such as vertical lathes,boring mills, axle lathes and grindingmachines, CNC machining centres,especially designed for the manufactureof large machines.

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The different sections are equipped with cutting-edgetechnological resources - R+D+i, sheet metal cutting,machining, winding, assembly, test bench anddeliveries.These installations are 40,000 m2. In linewith Indar’s commitment to its environment, it hasbeen certified in accordance with the EN ISO 14.001Environmental Management System.

Resources

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Sturdiness, quality and maximum reliability

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Impregnation

The VPI impregnation process consists oftwo cycles. The first of these consists ofcreating a vacuum, removing the air andall humidity from the insulating material,then injecting resin under pressure intothe windings. Finally, they are placed inthe oven for the resin to polymerize,resulting in optimum insulation and solidity.

This section consists of the VacuumPressure Impregnation (VPI) tanks, fromwhich we obtain insulation class Hmachines, immersion tanks (static anddynamic) and curing ovens.

Machine assembly

The assembly area has a crane capacityof up to 240 tons. There is also an areaspecifically prepared for the assemblyof vertical machines.

Test center

At Indar Electric we test asynchronous,synchronous and d.c. machines in compliancewith such International Standards as IEC,NEMA, etc. Data gathering is automatedduring these tests.

If the client wishes, the machines can becertified in accordance with the requirementsof official classifying societies such as LloydsRegister, Bureau Veritas, Norske Veritas, etc.

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Indar Electric possesses a R+D+i support unitstaffed by highly skilled people and equipped with state-of-the-art systems for the design and development ofits machines.

The philosophy of only working with one's own technologyensures maximum flexibility and performance.

Advanced technology R+D+i

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Mechanical Finite elements calculations

The finite element study of the different components that formpart of the machine. The mechanical stresses require detailedresearch including the calculation of shafts, finite elementsimulations of the stresses supported by critical parts (frames,base-plates, covers, shafts, etc.).

FEM Magnetic design

Our knowledge of the physical phenomena, together with thelatest software to calculate finite elements, has allowed us tooptimize the electro-magnetic design of our machines andthus obtain higher performance.

Robust constructional design

Electric engineering uses modern electrical computingprograms that result in designs of optimum capabilityand efficiency. These are checked by conducting finiteelement simulations of electromagnetic fluxes and testson the bench in our installations.

Also, close cooperation with centres of technologicaldevelopment and universities allows us to developnew products.

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Cooperation with the client forms part of the philosophyof the company, with a personalized and unique treatmentforming the basis of the relationship, and with a clearcommon purpose: to develop products and servicesadapted to the characteristics of each project.

Constructional design is particularly robust so as toensure the machine's long service life.

Fluid dynamic simulations, Thermal & CFD calculation

Indar Electric also uses advanced computer fluid dynamics(CFD) simulation software that is a model of current practicein the calculation and design.

3-D Drawing System

The main structural components are analyzed by meansof 3-D Drawing System.

The greater flexibility of design in the machines allowsadaptation to the specific requirements of each application.

Indar Electric offers a wide range of products designedto meet the most varied needs of our customers, from theenergy, marine, and industrial sectors.

All the machines have been integrally developed withour own technology and by making the most of Indar's richexperience in those fields in order to provide maximumsturdiness and quality.

Range of products

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Hydro

Synchronous generators from 1,250 kVAup to 40,000 kVA and voltage from690 V up to 15 kV. For all machinesinsulation class H, IP-23 to IP-56 verticaland horizontal.

Wind generators

Double fed asynchronous generatorsfrom 850 kW up to 6,000 kW and voltagesfrom 690 V up to 15 kV. For all machinesinsulation class H, IP-23 to IP-56and horizontal.

Cogeneration

Synchronous generators for steamturbines, gas and diesel engines from1,250 kVA up to 35,000 kVA from 690 Vup to 15 kV. For all machines insulationclass H, IP-23 to IP-56 and horizontal.

Custom-built solutions

Asynchronous motors

Squirrelcage and slip ring motors from400 kW up to 15,000 kW and voltage690 V up to 15 kV. For all machinesinsulation class H, IP-23 to IP-56,vertical and horizontal.

Synchronous motors

From 1,000 kW up to 15,000 kWand voltage 690 V up to 15,000 V.For all machines insulation class H,IP-23 to IP-56 and horizontal.

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From 1,000 kW up to 10,000kW, and voltages from 690 Vup to 15 kV and 1,000 mdepth in the sea.

DC Machines

From 400 kW up to 4,000 kW.

SubmersibleMotors (IP-68)

The experience acquired duringthis time allows us to providea wide range of products,developed from our owntechnology, placing us in a positionof leadership both in the spanishand international markets.

All of the generators and themotors installed throughout allthe world are a clear exponentof our competitiveness andproductive capability.

One of the most important factorsof Indar Electric is the qualityoffered in products and services,guaranteed by the ISO 9001 and14001 certificates, as well as thehigh level of involvement of all ofthe personnel that directly andindirectly take part in the design andmanufacturing processes.

In this context, the Ingeteamcompany has decidedly optedfor the EFQM model, as a frameworkfor competitiveness in thecoming years, with the aim ofoffering excellence in our productsand services.

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Business areas

INDAR HYDRO

INDAR CIM

INDAR WIND POWER

Wind power

Hydro power

Cogeneration

Industry

Marine

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Cooperation with the client is part of company philosophy,with a personal treatment as the cornerstone of the relationship.Also with a clear common aim - to develop products andservices tailored to the characteristics of each project.

Indar Electric has allocated a production line with fulltechnical, productive and after-sales capacity exclusively tothe manufacture of wind generators. The mechanical andelectrical software applied to the design are based on owntechnology and also are used advanced electrical andmechanical simulation tools (mechanical calculation usingfinite elements, magnetic flow measurement, etc.).

The wind generator range has been designed to cover all theenergy needs of the market. Indar Electric supplies generatorswith the required output powers, from 850 kW up to 6 MWand voltages from 690 V up to 15 kV. Asynchronous doublefed or synchronous with permanent magnets and thetechnology xDFM, Clean Power Series.

The generators are manufactured in accordance withinternationally approved quality assurance standards, usingthe highest quality materials, as insulation and impregnationsystems, resulting in machines that are very reliable, due totheir low maintenance and high efficiency.

The over 8,000 wind generators supplied clearly indicatethe trust Indar’s clients have shown in the company.

2,000 kW

1,500 rpm, 690 V.Asynchronous, double fed.

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INDAR WIND POWER

Wind power

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Wind power generation

Generators of power levels from 850 kWup to 6 MW.

Asynchronous double fed or synchronouswith permanent magnets and technologyxDFM, Clean Power Series.

Air and water cooled.

For all machines up to isolation H.

Voltage from from 690 V up to 15 kV.

For variable flow turbines.

Various fabrication structures and forms.

Noise level adjusted to client needs.

Compliance with international standards:IEC, NEMA. Etc.

1,750 kW


2,000 kW


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INDAR WIND POWER

cooperation with the client

850 kW


1,500 kW


2,500 kW


1,500 kW

1,000 rpm, 12 kV.Asynchronous,double fed.

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INDAR HYDRO POWER

Hydro power

Indar Electric has been extremely active in this field forseveral decades now, supplying synchronous generators from1,250 kVA up to 40,000 kVA and voltages from 690 V to15 kV to suit the needs of each customer.

Design flexibility extends to all the peripherals that canpractically be incorporated into these machines, like controllers,fireproofing systems, lubrication equipment, temperatureprobes, brakes, inertia flywheels, etc.

Nowadays Indar Electric is the leader of the spanish marketwith a strong foothold in other countries. This leading positionis just the logical result both of our continuous effort to givecustomers and users individualized solutions and of a closeco-operation with hydraulic turbine manufacturers.

Collaboration in developing the projects from their initialstage, with the input of the know-how gathered fromcountless dealings in all types of turbines and hydraulicjumps world-wide.

Extremely reliable machines specially designed for hydropower generation, that ensure maximum availability at highefficiency throughout the year.

Installation and start-up or supervision of these processes inhydraulic plants anywhere in the world.

18,000 kVA

166 rpm, 6 kV.Brushless three-phase synchronous.

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C.H. Brandariz (Socoin)

Synchronous generators from 1,250 kVAup to 40,000 kVA.

For all machines up to isolation H,IP-23 to IP-56.

Air and water cooled.

Manufactured in different voltages,from 690 V to 15 kV.

For hydraulic turbines of different types,Pelton, Francis and Kaplan.

Different forms of construction, verticaland horizontal.

International standards: IEC, NEMA, etc.

Hydro power generation

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INDAR HYDRO POWER

14,750 kVA

330 rpm, 6.6 kV.Brushless three-phase synchronous.

C.H. Sahechores (Befesa)

13,670 kVA

750 rpm, 6.3 kV.Brushless three-phasesynchronous.

C.H. Kargilik (Turkey)

maximum availability at high efficiency

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12,000 kVA

600 rpm, 6 kV.Brushless three-phasesynchronous.

C.H. Fontanar II(Iberdrola)

15,036 kVA

428 rpm, 10.5 kV.Brushless three-phasesynchronous.

C.H. Rialb II (Endesa)

14,800 kVA

750 rpm, 13.8 kV.Brushless three-phase synchronous.

C.H. Capullo (Chile)

10,600 kVA

428 rpm, 6.6 kV.Brushless three-phase synchronous

CH. Pindo (Va Tech)

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INDAR CIM Cogeneration, Industry and Marine

Cogeneration

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Co-generation plants demand the highest possible full-capacity utilisation rate from the installed equipment. IndarElectric has been giving satisfaction and assurance to thecustomers for many years, due to the high reliability andsturdiness standards applied to the design and manufactureof the generators.

Besides, a close collaboration with the supplier of the engine(diesel, fuel, gas or oil) or turbine (gas or steam) permits theproduction of generators perfectly adapted to its equipmentand to the plant.

The flexibility of our organisation also allows us to supplythese machines within a very short period, in a range ofpowers from 1,250 kVA up to 35,000 kVA and voltagesfrom 690 V up to 15 kV.

4,111 kVA

1,000 rpm, 6.3 KV.Synchronous brushless generator drivenby gas engine.

Finaltair Power Plant (Caterpillar)

Synchronous generators with power from1,250 kVA up to 35,000 kVA and voltagefrom 690 V up to 15 kV.

Indar Electric has been giving satisfactionand assurance to the customers for manyyears, due to the high reliability and sturdinessstandards applied to the design andmanufacture of the generators.

Besides, a close collaboration with the supplierof the engine (diesel, fuel, gas or oil) or turbine(gas or steam) permits the production ofgenerators perfectly adapted to its equipmentand to the plant.

The flexibility of our organisation alsoallows us to supply these machines withina very short period.

Cogeneration

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9,119 kVA

750 rpm, 13.2 kV.Synchronous generator drivenby diesel engine.

Test Bench (Wärtsilä)

4,040 kVA

1,000 rpm, 6 kV.Synchronous generatordriven by gas engine.

Moyresa (Rolls Royce)

perfectly adapted in a short period

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16,410 kVA

500 rpm, 6 kV.Synchronous generatordriven by diesel engine.

Movialsa (Wärtsilä)

14,022 kVA

1,500 rpm, 11 kV.Synchronous generatordriven by steam turbine.

Olextra (Dresser Rand)

4,050 kVA

1,500 rpm, 6.3 kV.Synchronous generatordriven by steam turbine.

Ilomantsi Pellet Mill (Dresser Rand)

6,000 kW

1,000 rpm, 6 kV.Slip ring asynchronous motor.

Since its creation, Indar Electric has always seen the industryas the core for the growth of the company. Business in thissector enabled us to amass a tremendous amount of experienceand gain customers from all over the world.

The most frequent applications in the industry include drivesfor pumps, fans and mills as well as traversing motors. Foursectors that, however, have their own peculiarities to beadded to the characteristics of each installation. The designparameters of a motor drive are basically the same for abanbury mixer in the rubber industry or a pulper in the paperindustry, or a coal mill in a thermal power plant, but it isthis vast experience in all these sectors which permits thedevelopment of optimum equipment for each use.

In-house developed technology makes it possible for us totransform an initially standard machine by adding differentmodules and accessories in order to make it fit for therequired application or to build a totally customized orpurpose-designed machine.

In the iron&steel industry, the characteristics offered byIndar Electric can make the difference:

Long experience and supplies all over the world.

Versatility to meet customer or plant-specificrequirements, owing to high technological standardsand to the organisation's great flexibility.

Sturdiness, reliability and quality as required by theiron&steel industry for uninterrupted operation even inadverse environmental and working conditions.

To satisfy all the needs of this sector, we offer a completerange of specially designed products, including from direct-current motors to cycle-converter-fed synchronous motors orPWM-controlled alternating current motors.The design andmanufacture of all those machines comply with diverseinternational standards in the iron&steel industry, like IEC,NEMA, AISE MILL, ASA, ANSI, VDE, JEMA.

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Cement Plant (Italy)

Industry

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Asynchronous motors with power from400 kW up to 15,000 kW and voltagefrom 690 V up to 15 kV.

Synchronous motors with power from1,000 kW up to 15,000 kW and voltagefrom 690 V up to 15 kV.

Thanks to the modularity of these motorsand the new series, Indar motors are a perfectsolution for applications as diverse as:Combined cycle plants: Circulation pumps andcondensation pumps. Compressors. Fan drives:Wind tunnels, thermal generating stations,smoke extraction, etc. Drives for mills in thepaper, cement and industries.Steel industry: Milling boxes, winders,unwinders, cutters, etc.

Industry

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4,500 kW

50 rpm, 1.65 kV.Synchronous motor poweredby a cycle converter.

Hoesch (Germany)

1,600 kW x2

420 rpm, 6 kV.2 AC motors to drive circulating pumps.

Combined Cycle Plant (Bahía de Bizkaia)

supplied all over the world

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2,500 kW

600 rpm, 830 V.Synchronous motor fedby cycle converter.

Hoesch (Germany)

4,450 kW x 12

990 rpm, 6.6 kV.12 motors to drive the ventilatorsfrom a thermal station.

Torrevaldaliga Nord (Italy)

875 kW

500 rpm, 6 kV.Asynchronous squirrel cagemotor to drive a pump.

Combined Cycle PlantSanturce (Spain)

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For more than 50 years, the shipbuilding industry has beentrying and testing the sturdiness of Indar machines and, overthat period of time, Indar Electric has won recognition andprestige for the reliability of its machines in the most adverseworking conditions.

Such long experience in the supply of equipment for all kindsof craft, e.g. fishing ships, offshore platforms, cargo liners,dredges, ferries, etc., proves the users' trust in our machines.

Marine

The wide range of products available covers all the needs forelectric drives existing aboard ship, namely main and transverseelectric propulsion, principal and auxiliary power generation,deck machinery and so on.

As a special application intended to revolutionize the dredgingmarket, submersible pump and cutter motors from1,000 kW up to 10,000 kW and voltages from 690 V up to15 kV have been designed and produced thanks to thecompany's great R&D assets. Indar Electric is a world leaderin this line of hi-tech equipment apt to work as deep as1,000 m below sea level.

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6,500 kW x2

253 rpm, 3.1 kV.Two submersible motors.

Hopper Dredger Vasco Da GamaJan De Nul (Belgium)

Marine

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3,800 kW x2

1,200 rpm, 3.3 kV.2 cutter motors.

Cutter DredgerJan De Nul (Belgium)

1,320 kW

353 rpm, 3 x 690 V.2 double AC motors.

Swath Ferries (Holland)

Submersible motors with power from1,000 kW up to 10,000 kW and voltages from690 V up to 15 kV. Indar is a world leader inthis line of hi-tech equipment apt to work asdeep as 1,000 m below sea level.

Asynchronous motors with power from400 kW up to 15,000 kW and voltagefrom 690 V up to 15 kV.

Synchronous motors with power from1,000 kW up to 15,000 kW and voltage from690 V up to 15 kV.

DC motors with power from 400 kWup to 4,000 kW.

Synchronous generators with power from1,250 kVA up to 35,000 kVA and voltagefrom 690 V up to 15 kV.

A wide range of products for electricdrives existing aboard ship,namely main and transverseelectric propulsion,principal and auxiliarypower generation, deckmachinery, etc.

world leader in submersible motors

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1,650 kW

900 rpm, 660 V.4 Asynchronousmotors fed by PWM.

Double Ened FerryDokter Wagemakeer (Holland)

3,750 kVA

1,000 rpm, 690 V.Synchronous generator.

Cutter DredgerJan De Nul (Belgium)

3,400 kW

280/320 rpm, 3.3 kV.1 Submersible motor.

2 Hopper Dredgers 11,300 m3

Jan De Nul (Belgium)

1,500 kW x2

190 rpm, 750 V.2 DC motors.

Oceanographic Research VesselCeltic Explorer (Ireland)

Technical assistance services

Our service, together with our workshop networkallows us to offer an effective and agile service.The initial analysis made during the commissioningof our machinery allows us to develop personalizedmaintenance programmes. This involves both pre-ventative and predictive maintenance.

Through our spare parts service, we establish calen-dars and specific initiatives in close coordinationwith our assistance team. Manufacturing andsupplying our own spare parts as well as third-partyones also forms part of our Customer Support Service.

Common elements that form part of our serviceinclude sets of rings and coils, complete rotors,spare stators, DC poles, shafts, etc.

Our extensive test bench facilities, togetherwith the support from our machine engineeringdepartment, enables us to solve complex problemsand guarantee our repairs.

Our support team has experience in a widerange of fields of application (marine, hydraulic,cogeneration, etc.) and in all types of mechanicaland electrical contingencies.

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around the worldGermany

Turkey

U.K.

France

Holland

Norway

Italy

Rusia

Sweden

USA

Colombia

Panama

Middle East

Japan

Commercial agencies all over the worldPlease check:

www.indar.net

Indar Electric, S.L.Polígono Industrial Txara, s/n20200 BEASAIN - ESPAÑA

Tel.: 34 943 02 82 00Fax.: 34 943 02 82 04

[email protected]

Indar Electric, S.L.

www.indar.net

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