increasing roi through simulation and the 'digital twin

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Increasing ROI through Simulation and the 'Digital Twin'

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Page 1: Increasing ROI Through Simulation and the 'Digital Twin

Increasing ROI through Simulation and the 'Digital Twin'

Page 2: Increasing ROI Through Simulation and the 'Digital Twin

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Outline

• Beyond Training

• What would you do with a Digital Twin?

• Innovation to Maximize your Digital Twin

– Fossil ROI

– Nuclear ROI

Page 3: Increasing ROI Through Simulation and the 'Digital Twin

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Who is GSE Performance Solutions

History Plant Experience

Page 4: Increasing ROI Through Simulation and the 'Digital Twin

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Beyond Training

From Training – Plant Referenced Simulators – 10 CFR 55

• Respond Same as Plant/ Using Plant Procedures

To Deeper Insights

– Real-time, whole plant, dynamic model

… already have a “Digital Twin”

Page 5: Increasing ROI Through Simulation and the 'Digital Twin

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Digital Twin

10 CFR 55

ANSI/ANS 3.5-2009

RG 1.149 Rev 4

Page 6: Increasing ROI Through Simulation and the 'Digital Twin

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What Would You Do With a “Digital Twin”?

Page 7: Increasing ROI Through Simulation and the 'Digital Twin

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"There's a way to do it better—find it.“ - Thomas Edison

What Has Changed … Why Now?

• Cost Effective Computing Power

• Efficiency demands / “Deliver the Nuclear Promise”

• Deeper Insights Available With Flexible and Expandable Platform

– Engineering Grade Codes in the Simulator• RELAP (RELAP5-HD™)

– INL code used by utilities for safety analysis

• MAAP (DesignEP™ / PSA-HD™)– EPRI code used for Probabilistic Risk Assessment (PRA)

Page 8: Increasing ROI Through Simulation and the 'Digital Twin

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IIoT (Industrial Internet of Things)…Now

Big Data

Analytics

Digital Twin

Physical Plant

IIoT

Smart Components

Page 9: Increasing ROI Through Simulation and the 'Digital Twin

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IIoT (Industrial Internet of Things)…Future

Big Data

Analytics

Digital Twin

Physical Plant

Smart Components

Page 10: Increasing ROI Through Simulation and the 'Digital Twin

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Thermal Power ROI Examples

• Simulator Based Design … efficiency

• Virtual Commissioning … validation

Pumps and PipingTransmitter Location

DCS Control and Plant Trip Logic HMI / HSI

Eliminate Near Misses

Errors Detected – Time Saved – Cost Eliminated

Page 11: Increasing ROI Through Simulation and the 'Digital Twin

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Thermal Power ROI Examples

Post Commissioning DCS Code Transfer

Page 12: Increasing ROI Through Simulation and the 'Digital Twin

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Nuclear ROI Examples

• Simulator Based Design

Nuclear New Build – AP1000

Simulator Supervisor (AP1000)“Several hundred I&C issues have been identified in the non-safety and safety systems and fed back to OEM for correction in the AP1000 design.”

Page 13: Increasing ROI Through Simulation and the 'Digital Twin

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Nuclear ROI Examples

• Virtual Commissioning

Digital Turbine Control

Installed on Virtual Sim Turbine Control Upgrade Final Install on Simulator

HMI Verification Operator FamiliarizationProcedure Validation

Control Panel HFE Evaluation Plant Response

Page 14: Increasing ROI Through Simulation and the 'Digital Twin

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Nuclear ROI Examples

• Virtual Commissioning

Digital Feedwater Project

Simulator Engineering prior to FW Mod– Installed prior to DCS mod in plant to support training

– Conducted plant system testing using simulator

– Found several control scheme issues

– Allowed plant to delay install and avoiding an expensive extended outage

Page 15: Increasing ROI Through Simulation and the 'Digital Twin

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Your ROI Partner

GSE is your ROI PartnerLets get started with a “Digital Readiness Assessment”