**includes all necessary components requiredto perform standard … · 2009. 6. 27. · accessory...
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T h e M e a s u r e o f P r e c i s i o n
JO INERY SYSTEMSF O R M O R E I N F O R M AT I O N A B O U T O U R
P R O D U C T S , P L E A S E V I S I T U S O N L I N E
AT d e l t a p o r t e r c a b l e . c o m
Board Capacities Model 4210 Model 4212 Model 4216 Model 55160 Model 77240
Maximum Thickness 1-1/8" 1-1/8" 1-1/8" 1-1/2" 1-1/2"
Minimum Thickness 1/4" 1/4" 1/4" 1/8" 1/8"
Maximum Width 12" (SEE NOTE 4) 12" (SEE NOTE 4) 12" (SEE NOTE 4) 16" (SEE NOTE 4) 24" (SEE NOTE 4)
Maximum Through Dovetail Thickness 1" (SEE NOTE 2) 1" (SEE NOTE 2) 1" (SEE NOTE 2) 1-1/2" 1-1/2"
Maximum Half-Blind Dovetail Thickness 1-1/8" 1-1/8" 1-1/8" 1-1/2" 1-1/2"
Features Benefits Model 4210 Model 4212 Model 4216 Model 55160 Model 77240
Pre-AssembledQuick Set-Up
Yes Yes Yes Yes Yes
Directly Attaches to Work Bench Yes - Clamp or Drill Yes - Clamp or Drill Yes - Clamp or Drill Yes - Clamp or Drill Yes - Clamp or Drill
Pre-Set Router Bit Depth GaugesApplication Repeatability /
Minimized Test Cuts
Yes Yes Yes Yes Yes
Board Alignment Lines Yes Yes Yes Yes w/77248
Pre-Set Template Positioning Stops No No No Yes (SEE NOTE 6) Yes (SEE NOTE 6)
On-Board Operating Instructions
Ease of Use
Yes Yes Yes Yes Yes
Single Lever Cam Action Clamping Mechanism Yes Yes Yes Yes Yes
Router Stabilizer Bar No No No Yes Yes
Precision Machined Templates and/or Adjustable Fingers
Superior Joint Accuracy
Yes Yes Yes Yes Yes
Textured Clamping Surfaces Yes - Abrasive Coating Yes - Abrasive Coating Yes - Abrasive Coating Yes - Machined Aluminum Yes - Machined Aluminum
1/2" Shank Router Bits Yes (SEE NOTE 5) Yes (SEE NOTE 5) Yes (SEE NOTE 5) Yes (SEE NOTE 5) Yes (SEE NOTE 5)
Metal Jig BaseLong Term Durability
Single Piece Steel Single Piece Steel Single Piece Steel Pivoting 2-Piece Aluminum Pivoting 2-Piece Aluminum
Metal Clamping Bars & Levers Yes Yes Yes Yes Yes
Dust Collection ShroudSystem Support
No No No 55164 77244
Accessory Storage Case No No No 77249 77249
(NOTE 1) Requires straight bit(s) to complete application (NOTE 2) Advanced techniques are required to achieve the joint and limitations may apply (NOTE 3) Sliding dovetail is tapered to assist in the assembly of joint (NOTE 4) All jigs are capable of handling infinite widths (for through dovetail applications) using advanced techniques (NOTE 5) 4200 series uses 1/4" shank bits for all miniature joints while OMNIJIG uses 1/4" shanks on specific miniature applications (NOTE 6) Template Positioning Stops provide repeatability across changing applications and material sizes
4210 w/4213 w/4213
(SEE NOTE 2) No w/4215w/4215
(SEE NOTE 2) YesYes
(SEE NOTE 2)w/4215
(SEE NOTE 2) w/4215w/4215
(SEE NOTE 2) Yes Yes1/2" w/4213 (SEE NOTE 1) No
1/4" w/4215 (SEE NOTE 1) No
Yes(SEE NOTE 2)
Yes(SEE NOTE 2)
4212 YesYes
(SEE NOTE 2) No w/4215w/4215
(SEE NOTE 2) YesYes
(SEE NOTE 2)w/4215
(SEE NOTE 2)w/4215
w/4215(SEE NOTE 2) Yes Yes
Yes - 1/2" (SEE NOTE 1) No
1/4" w/4215 (SEE NOTE 1) No
Yes(SEE NOTE 2)
Yes(SEE NOTE 2)
4216 YesYes
(SEE NOTE 2) No YesYes
(SEE NOTE 2) YesYes
(SEE NOTE 2)Yes
(SEE NOTE 2) YesYes
(SEE NOTE 2) Yes YesYes - 1/2"
(SEE NOTE 1) NoYes - 1/4"
(SEE NOTE 1) NoYes
(SEE NOTE 2)Yes
(SEE NOTE 2)
55160 w/ 55161 w/55161 w/55161 w/55166 w/55166 Yes w/55161 w/55166 w/55166 w/55166Yes Yes
(SEE NOTE 3)w/77245& 55161
w/77245& 55161
w/55165& 55166
w/55165& 55166
Yes(SEE NOTE 2)
Yes(SEE NOTE 2)
77240 Yes Yes Yes w/77246 w/77246 Yes Yes w/77246 w/77246 w/77246 Yesw/77248
(SEE NOTE 3) w/77245 w/77245w/55165& 77246
w/55165& 77246
Yes(SEE NOTE 2)
Yes(SEE NOTE 2)
Model Single Pass Fixed Spaced Half-Blind
Variable Spaced Half-Blind
Narrow Pins Half-Blind
Fixed Spaced Miniature Half-Blind
Variable Spaced Miniature Half-Blind
Rabbeted Half-Blind
Sliding Dovetail
Fixed Spaced Box (Finger)
Variable Spaced Box (Finger)
Fixed Spaced Miniature Box (Finger)
Variable Spaced Miniature Box (Finger)
Inlaid Dovetails
Angle Joints
Variable Spaced Through
Narrow Pins Through
Fixed Spaced Miniature Through
Variable Spaced Miniature Through
Fixed Spaced Through
Through Half-Blind Box JointsSliding Advanced Joints
OMNIJIG Joinery System1 Pre-assembled and factory-set to minimize user set-up time2 Clear and concise on-board instructions guide the user through the
various applications, significantly reducing the need to refer to instruction manual
3 Set and forget template alignment stops and router bit depth gauges combine to minimize test cuts and offer repeatability across changing applications
4 Single-hand clamping system allows for easy positioning of wood on the jig5 Stabilizer bar enhances router control while deflecting chips downward
for a cleaner work environment6 Textured surfaces provide excellent grip on wood during operation
24" Variable Finger Template** Model 7724116" Variable Finger Template** Model 55161
24" Single Pass Half-Blind / Sliding Tapered Dovetail Template** Model 77248 16" Single Pass Half-Blind / Sliding Tapered Dovetail Template** Model 55168
24" Miniature Variable Finger Template** Model 77246 16" Miniature Variable Finger Template** Model 55166
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4
4
3
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6
4200 SER I ES dOVETA I l J IG ACCESSOR IESOMNIJ IG JO INERY SYSTEM ACCESSOR IES
dOVETA I l JO INTS dOVETA I l JO INTS
Model 4210 Includes template 4211, router bit,
template guide and lock nut
Model 4212 Includes templates 4211, 4213, two router bits,
two template guides and two lock nuts
Model 4216 Includes templates 4211, 4213, 4215, four router
bits, four template guides and two lock nuts
12" 4200 Series Dovetail Jig1 Durable, single-piece steel base design requires no assembly
and allows for clamping or bolting directly to the work bench2 On-board instructions provide clear user guidance for the
various applications
3 Patent pending template alignment lines and router bit depth gauges allow for quick, easy set-up
4 Heavy-duty cam-style clamps with sandpaper backed locking bars provide a firm grip of the wood
5 Machined aluminum template provides superior cutting accuracy and long term durability
6 Accommodates stock from 1/4" to 1-1/8" thick
Half-Blind, Rabbeted Half-Blind & Sliding Dovetail Template Kit** Model 4211
Through Dovetails and Box Joint Template Kit**Model 4213
Miniature Dovetail Template Kit** Model 4215
3
2
4
1
5
Model # Description Application
43776PC 17/32" 7 Degree Dovetail Bit Through and half-blind dovetails
43743PC 13/32" Straight Bit Through dovetails
43777PC 9/32" 7 Degree Dovetail Bit Mini half-blind and through dovetails
43014PC 3/16" Straight Bit Mini through dovetails
43058PC 1/2" Straight Bit Box joints
43802PC 1/4" Straight Bit Mini box joints
42040 3/4" Template Guide For use w/ 43776PC bit
42046 5/8" Template Guide For use w/ 43743PC bit
42037 3/8" Template Guide For use w/ 43777PC bit
42054 5/16" Template Guide For use w/ 43014PC bit
Model 77240 Includes 24" variable finger template (77241), template stops, router bit depth pod, router bits and template guides
Model 55160 Includes 16" single pass half-blind/sliding-tapered dovetail template (55168),
template stops, router bit depth pod, router bit and template guides
Model # Description Model # Description
430DTK7 7 Pc. Dovetail Router Bit Kit 77266 85/128" OD Template Guide-G0
430D0PC 1/4" Dovetail Bit-D0* 77255 5/8" OD Template Guide- G1
430D1PC 9/32" Dovetail Bit-D1* 77256 39/64" OD Template Guide-G2
430D2PC 5/16" Dovetail Bit-D2* 77257 19/32" OD Template Guide-G3
430D3PC 3/8" Dovetail Bit-D3 77258 37/64" OD Template Guide-G4
430D4PC 1/2" Dovetail Bit-D4 77259 9/16" OD Template Guide-G5
430D5PC 9/16" Dovetail Bit-D5 77260 15/32" OD Template Guide-G6
430D6PC 3/4" Dovetail Bit-D6 77261 3/8" OD Template Guide-G7
430S0PC 9/32" Straight Bit-S0* 77262 23/64" OD Template Guide- G8
430S1PC 1/4" Straight Bit-S1*
430S2PC 3/8" Straight Bit-S2
430S3PC 31/64" Straight Bit-S3
*1/4" shank
16" Dust Shroud Model 55164 24" Dust Shroud Model 77244
Router Bit Depth Pod Model 55169
Box Joint Kit Model 77245Mini Box Joint Kit Model 55165
**Includes all necessary components requiredto perform standard applications**Includes all necessary components requiredto perform standard applications