STAND-OFF MOUNTING METHODINSTALLATION INSTRUCTIONS

All Season Roll-Up DoorsIn-Tube Motorized

Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shippingcompany. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) isinstalled and properly operating. Manufacturer is not responsible for delayed or late claims.

READ THIS FIRST

Serial No: ________________ Model #: _______________ Date Purchased: ___________

Read and Save These Instructions

To Reduce the Risk of Fire, Electrical Shock, or Injury, Observe the Following:Warning

• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.• Installation work must be done by a quali�ed person(s) in accordance with all applicable codes and standards.• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.• All electrical work should be performed in accordance with local and state building codes. If you are in doubt of proper

wiring installation, we recommend acquiring the services of a certi�ed electrician.

Please read the “READ THIS FIRST” note on the front cover of this manual before proceeding.

TYPES OF DOORS

There are a variety of doors used at both industrialand commercial facilities. Each has its specificopening/closing mechanism. This roll-up door unithas been shipped with hardware to accommodate aStand-Off Mounting Method. It should be mounted infront of any rails or guide tracks and centered on thedoorway opening. Also, the roll-up door guide tracksshould be on the outside of any rails or tracks usedwith the security (regular) door.

PLAINDOORWAYOPENING

OVERHEAD DOOR ROLL-UPDOOR

4

Screen Material withModular Panels

(Attached to Roller Drum)

SideScreens

Flat Bars

GuideTracks

Top SpreaderAngle

Brush SealBrush Seal

Bar

Screen Roller Drum

Top SpreaderMounting Bracket

BracketAnchor Plate

FlangedNuts

FloorAnchorBracket

ProjectionBrackets

DrumBracket(Motor) Drum

Bracket(Bearing)

COMPONENTS

It is recommended that two peopleinstall the door together.The following tools will be neededfor installation:• Carpenter’s Level (Min. 4’ Length)• Carpenter’s Square• Hammer Drill• Masonry Drill Bit

(For 3/ 8” Diameter Anchors)• 3/ 8” Diameter and Various Wall Anchors• Assorted Shim Stock• Socket and Wrench Set• Hand Tools• Four Bar Clamps (36” Long)• Two Ladders• Forklift (Supplied by

Dealer or Customer)

REQUIRED TOOLS

2

IMPORTANT NOTEIf the roll-up door was ordered with optional electrical components and accessories (door switch, control panels,mounting brackets, etc), the accessories may be found in an additional box. Check all of the boxes before disposing

STEP 1

STEP 2

Lay the basic components in front of the doorway opening.

2''BrushSeal

3''BrushSeal

45° Retainer Bar

StraightRetainer

Bar

Slide the Brush Seals into theedge groove of the eachBrush Seal Retainers Bars.

A. 2'' Brush goes into1'' (45°) Retainer

B. 3'' Brush goes into2'' Straight Retainer

Left GuideTrack

GuideFlare

GuideFlare

Right GuideTrack

STEP 3

Using work horses will make the assembly process easieralthough it is not essential. Place the Guide Tracks on thehorses with the Guide Flare Plate facing up.

NOTE: There is a left and a right Guide Track.

IMPORTANTThe Guide Track Flare Plate ships flat and must bebent out 11/2” before any assembling takes place.

3

SideScreens

STEP 4

Slide each Side Screen into the groovethat is at the bottom outside edge of theTrack Guides.

4

Slide the Bracket Anchor Plates into the guide channel that is onthe outside edge of the Track Guides. There are 10 Anchor Plates,5 for each side on a 10' high door.

Bracket Anchor Plates(5 to a side)

STEP 6

STEP 7

TOP BOTTOMSquare

LEFT SIDE

TOP

8''

BracketAnchor Plates

BracketAnchor Plate

Square Bracketsto Guide Track Bracket

Anchor Plate

TopProjection

Bracket

CenterProjection

Bracket

WallMounting Lip

BottomProjection

Bracket

FlangeNuts Flange

Nut Flange Nut

NOTE: Do not placeFlange Nut on bottomAnchor Plate until theFloor Anchor Angle isin place, Step 7.

NOTE: Most Projection Brackets have a slot for adjustingthe roll-up door forward or backward. Depending onthe specific application, it might be necessary to cut andre-drill the brackets so the Brush Seal can be their mosteffective.

Next, attach a Floor Anchor Bracket to thebottom of each Guide Track using theBracket Anchor Plate. Place the oval holeover the bolt and tighten with a flange nut.The Floor Anchor Bracket should be at rightangles with the Track Brace and flush withthe bottom of the Guide Track.

FloorAnchorBracket

Aligned andflush withbottom of

Track Guide

STEP 5

Place a Projection Bracket on each Bracket Anchor Plate. The top andbottom braces have 2 slots. All 5 slots must be used. IMPORTANT: TheWall Mounting Lip should be facing outward. The top edge of the TopProjection Bracket should be mounted8'' from the top of the Guide Track.Thebottom edge of the Bottom Bracketshould be even with the bottom ofthe track and the single slottedbrace should be centered on theGuide Track

Place a Flange Nut on each BracketAnchor Plate to secure the Bracketand hand tighten. Use a square tomake sure that each Projection Bracketis perpendicular to the Guide Track.Then tighten with a wrench.

5

STEP 8Attach the Top Spreader to the top of the GuideTrack using the Spreader Mounting Bracket. Makesure the back of the Spreader Angle is facing downand toward the wall. Place the Retainer Bar thathas the 2'' Brush Seal attached on top of theSpreader with the brush facing toward the screendoor. Then place the Retainer Bar with the 3''Brush Seal on top of the 2'' Brush Bar facing theexisting door. Use 2 bolts and flange nuts on eachside to secure al the components..

Use the supplied Self-Tapping Sheet MetalScrews to attach the Brush Retainer Bars.

Guide Track

Top Spreader

Anglefacingdown

SpreaderMountingBracket

STEP 9

Attach the Drum Brackets to the top ofeach Track Guide using 5/16'' x 1-1/4''bolts with flange nuts. The “C” Bracket(motor side) goes on the left and theround cradle (bearing side) is on theright unless ordered differently.

IMPORTANT: Use the bottom hole of each set of holes.

Bottom Hole(Set 1)

Bottom Hole(Set 2)

Drum Bracket(Motor Side)

Drum Bracket(Bearing Side)

ProjectionBracket

MountingHoles

Wal

lRetainer Bar with

2'' Brush Seal

Brush Bristlesshould face down

Retainer Bar with3'' Brush Seal

Self-TappingSheet Metal

Screws

Using a helper, swing theassembly into place andcenter on the doorwayopening. The bottom ofGuide Tracks should be onthe floor and the wallmounting holes on eachProjection Bracket shouldbe flush against the wall.

STEP 10

STEP 11

Once the assembly is centered,make sure that each GuideTrack is plumb. Then mark theProjection Bracket mountingholes.

Remove assembly and drill all10 holes. If you are mounting toa concrete wall or concrete block,wall, anchors will be necessary(not supplied).

Replace the assembly and align all the mountingholes. Fasten the unit to the wall using appropriatefasteners for the mounting surface.

MarkHoles

MakePlumb

IMPORTANT: DONOT mark or drill theFloor Anchor Bracketmounting holes. Thatis Step 16, Page 8.

6

STEP 12Handle Must Clear

Top of the AssemblyCutSide Screen

to fit

Bracket AnchorPlate Nuts

Guide Track

Secu

rity

Doo

rSecurity Door Rail

The assembly might need to be moved toward the wall. The distanceis determined by the space needed for any door handle(s) that areattached to the security door. First, slightly loosen all Bracket AnchorPlate Nuts. Then run the security door up the rail to make sure thehandle(s) clear the top of the door assembly. Once the adjustmentis made, make sure the track is plumb and tighten all Bracket AnchorPlate Nuts.

At this point the Side Screens might need to be trimmed usingscissors or a utility knife. The Screen should be 3” wider than thedistance from the Guide Track to the wall. Carefully place theexcess material against the wall, fold it toward the doorway open-ing and secure it with the supplied aluminum bar.

TIP: It is much easier to do this procedurewhen the security door is open.

With the Roll Ties still around the Roller Drum, place theBearing side of the drum into the Drum Bracket Cradle.

Bearing

Bolt /Nutin top hole

Screen onRoller Drum

In-TubeMotor

DrumBrackets

Roll Ties

On the right side, place a bolt with anut through the Top Mounting PlateHole to secure it to the Cradle.

Bracket

Pin Clip

Cradle

NylonBushing

MotorHead

STEP 13

STEP 14

With the LimitAdjustment Screwsfacing outward,place the nylonbushing over thebottom pin.

Insert the Motor Headinto the Bracket.

Place the Pin Clipunder the Bracket Lipand around the top pin.

7

At this point the Screen Roller Drum must beleveled. The Drum Bracket Mounting Bolts onone or both sides can be loosened and thedrum can be accurately leveled.

LimitAdjustmentScrews

8

STEP 15

STEP 16

STEP 17

Next, the door assembly should be fastened to the floor using the FloorAnchor Angles which were attachedto the Bottom Track Braces (left &right) in Step 11. First, mark theholes. Second, drill the holes. Finally,place the screw anchors and securewith a lag screws.

Next, the motor should be connected to a120 v, 60hz power source. The location of theUp/ Down Switch is up to the installer but itshould be convenient for the operator. Followthe wiring diagram to the right.

MarkHole

DrillHole Place Anchor

& Lag Screwthen tighten

Bottom Edgeof ScreenRubber

Gasket

Then carefully cut the Roll Ties without cutting the screen.Slip the bottom edge of the screen into the Guide Tracks.Place the leading edge in front of the Rubber Gasket tocreate a seal.

RED

BLACK

Direction 1

Direction 2

WHITE

GREEN

Neutral

Ground

WHITENeutral

GREENGround

BLACK120v - 60hz

IMPORTANT• All electrical work should be performed in

accordance with local and state buildingcodes. If you are in doubt of proper wiringinstallation, we recommend acquiring theservices of a certi�ed electrician. From the

Wall

Up/Down Switch

Motor

NOTES

Copyright © 2011

STEP 18 – NOTE –

Some models have themotor on the right but thelimit adjustment screwcon�guration and graphicsare the same as the morecommon left motor positioning.

C. To set a limit, run the motor in the selected direction.D. If the motor stops on its own before reaching the desired stop, turn the appropriate limit screw positive

(clockwise). Every 3-4 turns of the limit adjustment screw equals approximately 1” of screen travel. Afterturning the limit adjustment screw, use the control switch to move the motor to the new limit position.NOTE: If the motor does not stop on its own before reaching the desired limit, go to Step F.

E. When you are approximately at the desired limit position, use the control switch to run the motor awayfrom the limit, 2’ to 3’ and then back.This will allow you to see precisely where the limits are set. Makesmall adjustments if required.

F. If the motor does not stop on its own at least 6” before the desired limit position, stop the motor with thecontrol switch. Then turn the adjustment screw counterclockwise (negative) direction. Confirm that themotor is at the limit and set the limit as per Steps D & E. If the motor has not stopped at the limit, continueturning the screw counterclockwise (up to 120 turns may be needed).

NOTE: The motor has a built in thermal cut-off. If after several minutes of use the motor will not run in eitherdirection, allow the motor to cool for approximately 20 minutes before using again.

Down LimitAdjustment Screw

Up LimitAdjustment Screw

Set the up limit and the down limit. Use the suppliedBlack Plastic Tool to set the limits.Note: The screw on top sets the “Down/Lower” limit.The switch on the bottom sets the “Up/Top” limit.Material should roll off the back side of barreltowards the wall.Important: The large arrows on the far left of thedrum by the limit adjustment screws refer to thedrum rotation.

A. It is important to note that the arrows by the limit adjustment screw refer to thedrum rotation. The door panel comes off the tube on the back side and thelimit adjustment faces the front of the door assembly.

B. Turning an adjustment screw clockwise will increase the maximum travel inthe direction that it controls, and turning it counterclockwise will decrease themaximum travel.