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g e n e r a l c ata l o g u e DiamonD anD
CBn Toolswww.diamantmetall.com
gen
eral
cat
alo
gu
e D
iam
on
D a
nD
CBn
To
ols
DR.
MÜ
LLER
DIa
Ma
ntM
eta
ll ®
For maximum efficiency in the grinding process
Chairman of the Board of management:michael Schulze
ChairperSon of the SuperviSory Board:prof. dr. dr. Claudius Schikora
Bank detailS:vereinigte Sparkassen Weilheim i. ob.iBan: de37703510300009278888 SWift/BiC: Byladem1Whm
Bank detailS: district court of Weilheim, upper Bavaria
CommerCial regiSter:munich, hrB 168843
vat id no.: de255272026tax no.: 119/120/09906
your CuStomer numBer:
order By e-mail [email protected]
order By fax +49 (0)881 / 90 11 55 - 100
QueStionS aBout your deliverieS and returnS +49 (0)881 / 90 11 55 - 108
your perSonal ContaCt partner:
i n d i v i d u a l PRemiumTell us what grinding operation you are currently planning.
We will advise you personally and develop the grinding
wheel that meets your individual needs exactly. For the
highest quality or reliable reproducibility. For productive
processes, extended life and calculable investment security.
For fascinating grinding performance and continuous
optimisation – your requirements are our challenges.
the company MANUFACTURINGDr. Müller Diamantmetall AG is located just a stone’s
throw from Starnberger See. It is a manufacturer like
those in the Swiss watch making industry – precision
in all respects.
THe cOmPany
Dr. Müller Diamantmetall AG is a company with a remarkable tradition. Its founder, Dr. Wilhelm Müller,
invented the metal-bonded diamond grinding wheel in 1935, laying the foundation stone for the company,
and to the present day Dr. Müller Diamantmetall AG remains an owner-operated enterprise, with the third
generation of the family in charge of its operations.
KnOW-HOW
Thanks to the use of cutting-edge database technology, we are now able to draw on expert knowledge
acquired over more than 80 years of diamond tool production. Our own R&D department develops in-
novative solutions to meet the most complex requirements, while countless innovations and patents
highlight our creativity when it comes to developing ingenious technical solutions. This extensive compe-
tence in the development of solutions for all application areas guarantees added value from close coop-
eration with the customer – ensuring the added value that leads to outstanding customer products.
QuaLiTy
We guarantee ultimate quality and precision for our customers. This professionalism is backed by a database-
driven process error management system and DIN ISO 9001:2008 certification since the year 2000.
Thus, you are assured of end-to-end quality control, reproducible product quality and maximum efficiency
in your grinding process.
company history innOVaTiOn fOR mORe THan 80 yeaRSAs an experienced solution partner, Dr. Müller Diamantmetall AG with
its Individual Premium brand Dr. Müller Diamantmetall has been
there for over 5,000 customers worldwide since more than 80 years.
2017 ferox – the multi-talent for circumference and face machining.
2014 progress in occupational safety. drastic reduction of permanent grinding noise in peel grinding with the Silencepro product in-novation.
2011 extension of digital production control and expansion of company management.
2008 relocation of production and administration to the new facilities of the third plant in Weilheim, upper Bavaria.
2008 the xt690 bonding concept makes the grinding process even more efficient and expands the portfolio with a new high-performance bond.
2006 acquisition and continuation of the company in the third genera-tion by michael Schulze, grandson of the company’s founder.
2004 Beginning of a new technical era through the development of the novel high-performance bonding concept powerone.
2002 expansion of production space with the construction of a second plant in Weilheim, upper Bavaria.
1989 Start of production of ceramic-bonded diamond and CBn grinding wheels.
1970 Start of production and sales of diamond dressing rolls.
1969 Start of production of resin- and metal bonded CBn grinding wheels.
1965 Start of production of resin-bonded diamond grinding wheels.
1963 Start of production of diamond dressing tools.
1962 Continuation of the company by the second generation after the death of its founder.
1955 relocation to our own production facilities in feldafing on the Starnberger See.
1947 resumption of production in the greater munich area.
1944 destruction of the company in the war.
1935 founding of the company by dr. Wilhelm müller in Berlin. patent registration and production of metal-bonded diamond grinding wheels.
Tell us what technical project you
are currently planning. We provide
you with personal, competent ad-
vice. We develop the best solution
for your grinding application – as
individual as you wish. That guar-
antees maximum efficiency in your
grinding process.
maximum efficiency
More than 155,000 grinding wheel versions in the
precision abrasives segment await you in our product
portfolio. Our R&D department develops innovative
solutions to meet the most complex requirements.
We are your partner for completely new development
with outstanding vertical integration, based on our
knowledge of an incredible diversity of existing solutions.
incredible DiVeRSiTy
Our company is your partner for
high-quality products with more
than 80 years of experience in the
production of CBN and diamond
tools.
extremely long Life
reassuring cOnSiSTencyAs the inventor of the metal-bonded diamond grinding
wheel, we have stood by the side of more than 5,000
customers worldwide since 1935. Reap the benefits
of our technical solution creativity and our reliable,
reproducible product quality for better performance
and enhanced safety in your processes.
personal consulting INDIVIDUAL SERVICE
We are committed to facing the challenges of the future in close
collaboration and at eye level with our customers.
Perhaps you would like to exchange ideas, technician to technician,
leading up to new technical challenges. Maybe you want to pursue
the continuous improvement of your grinding methods in operational
practice as part of dedicated after-sales support, or you need
to re-profile and re-sharpen your Dr. Müller Diamantmetall grinding
tools. We are available directly on site when needed, getting you
ahead with supplementary services.
imPLemenTaTiOn anD STaRT-uP PHaSe
In order to put your new grinding wheel from Dr. Müller Diamantmetall to use
as quickly and easily as possible, one of our experienced application
engineers will be happy to assist you in the implementation and start-up phase
by request.
afTeR-SaLeS SuPPORT
New processes require ongoing review. We consider after-sales support an important
part of our work in order to guarantee the ongoing improvement of your processes.
RePaiR manaGemenT
Trouble-free production without unoccupied time is the main goal of any production
manager. We are happy to help you reach this goal with our competent repair service.
eDucaTiOn anD uSeR TRaininG
Your employees have extensive knowledge of your existing processes. We design
user education and training by customer request for specific, defined technical topics.
The objective is to teach your employees about grinding-related topics and therefore
enhance their knowledge.
TOOL inDuSTRy
- A grinding wheel optimised to meet your requirements
guarantees process stability and high removal rates, even in
particularly rough production environments.
- Outstanding results in terms of the material removal rate,
ease of cutting and edge stability for all drilling, milling,
turning and grinding needs.
mecHanicaL enGineeRinG
- Your number one choice for special tools and standard
products with the highest machining performance,
dimensional accuracy, edge stability and profile accuracy.
- Comprehensive consulting for the design of individual
CBN and diamond tools for process security in outer circular
grinding, flat/slideway and ball bearing spindle grinding.
aViaTiOn anD aeROSPace
- Our custom-made solutions ensure you consistently get the
optimum precision tool: even for materials with very high
machining demands, such as Titanium, Hastelloy and Astelloy.
- New development of customer-specific products with a
clear focus on maximum edge stability, reproducible quality,
ease of cutting and machining accuracy. new requirements daily fOcuS inDuSTRieS The continuous success of a technical solution
provider at our level depends on the ability
to consider the specific requirements of our
customers in their various industries. We have
always risen to this special challenge.
auTOmOTiVe
- Our flexible production, warehousing and shipping
system ensures the fast and reliable delivery of your
individual abrasives.
- Efficient precision tools with an extended life and
long dressing intervals for grinding valves, camshafts
and gear shafts, among other applications.
OPTicaL inDuSTRy
- Precision from A to Z ensures flawless surface finishes
as well as reliability and reproducibility for all cutting,
drilling and fine grinding applications.
- Industry-optimised solutions: scooping, complex
combination and micro-tools, aspheric fine grinding
and sapphire and quartz processing.
GeneRaL aPPLicaTiOnS
- 155,000 grinding wheel versions: including the ideal
solution for your increasingly complex grinding operations.
- More than 80 years of proven competency in developing
solutions for all fields of application: added value through
partnership and cooperation, added value through your
outstanding end product.
application overview
diamond and CBn tools for general applications
table of wheel shapes diamond and CBn tools for the tool industry, mechanical engineering, general applications, automotive, aviation & aerospace
diamond tools for the optical industry
diamond and CBn tools for the woodworking and plastics industry
accessories
general information
24
26
36
62
76
80
89
maDe in GeRmany
- Central, Northern,
Eastern, Southern and
Western Europe
- Turkey
- Israel
- Russian Federation
- India
- Sri Lanka
- Thailand
- Singapore
- Malaysia
- Hong Kong
- China
- Japan
- South Korea
- Canada
- USA
- Chile
- Mexico
- Brazil
- South Africa
We are active in the following countries:
at home in bavaria and active around the world
ContentS
Appl
icAt
ion
o
verv
iew
tA
ble
of
w
heel
shA
pes
too
ls b
y
indu
stri
eso
ptic
Al in
dust
ryw
oo
dwo
rkin
g A
nd
plAs
tics
indu
stry
Acce
sso
ries
g
ener
Al
info
rmAt
ion
Aspheric and free-form machining 12C9 [45], 1F1 [62]
Aspheric machining KW [68], 1L1 [41], 4A9 [53], 1F1W [62]
Back off grinding 14A1 [48], 14V1 [51], 1A1 [36], 1V1 [42], 1V8 [42], 3A1 [51], 3V1 [52]
Bevel and edge KW [68]
C-edge processing 1FF6Y [41]
Centreless through-feed grinding 1A1-CL-D [36]
Centring 14L1 [50], D [64], E [64], F [64], EZ3 [65], EZ3/A [65], EZ4 [65], EZ4/A [66], EZ5 [66], EZ5/A [66]
Chip surface (tooth-face grinding) F100SG [76], F105SG [77], F145SG [77], F160SG [77]
Chip surface grinding 11V2W [43], 14F1 [49], 4A2 [52], 4A5 [53], 4BT9 [54], 4E9P [54], 4ET9 [55], 4V5 [56], 4Y9 [56], 12V5 [46], 12V4 [46], 12V2 [46], 14K9 [50]
Clearance angle grinding 12A2/45° [45], 12A2/60° [45], 12C9 [45], 6V5 [57], 9A3 [58]
Complete surface machining KW [68]
Corner bevel grinding 11A2 [42], 11V2 [43], 11V9 [44], 11V9C [44], 6A2 [57], 6A2G [76], 6A9 [57]
Cutting 1A1R [37], 1A1R(S) [37]
Cylindrical grinding 12A2/20° [44], 12A2/45° [45], 12A2/60° [45], 4A2 [52]
Deburring 1A1W-PS(S) [60], 1A1W-PSU(S) [60], 1A1W-R(S) [61], 1A1W-S(S) [61], 1A1W-ZR(S) [61], RF [69]
Deburring of springs 1FF1W [41]
Diamond riffler RF [69]
Dressing of ceramic-bonded corundum and silicon carbide grinding wheels
APMK [81], APN [83] oder APS [84], APN/Z [84] oder APS/Z [86]
Dressing of polishing tools RF(S) [69]
Edging 14L1 [50], KW [68]
End face/lateral relief angle grinding 4A9 [53]
External and internal cylindrical grinding 14U1 [51], 14V1 [51], 1FF1 [40]
External and internal non-circular grinding 14A1 [48], 1V1 [42], 1V8 [42], 3A1 [51], 3V1 [52]
External cylindrical grinding 1C1 [38], 1L1 [41]
Face grinding 11A2 [42], 11V9 [44], 11V9C [44], 12A2/20° [44], 12A2/45° [45], 12A2/60° [45], 4A2 [52], 6A2 [57], 6A2G [76], 6A9 [57], 9A3 [58]
Face machining C [63], CPP [58]
Flank grinding F240SG [78], F240SG(1) [79], F240SG(2) [79], F240SG/A [79]
Glass drilling HB1 [67], HB2 [68]
Groove cutting 12V9 [47], 12V9/30° [47], 12V9C [47], 14A1 [48], 14F1 [49], 14L1 [50], 14V1 [51], 1A1 [36], 1C1 [38], 1DD1 [39], 1DU1 [39], 1F1 [62], 1F8 [40], 1FF1 [40], 1L1 [41], 1V1 [42], 1V8 [42], 3A1 [51], 3V1 [52], 4A9 [53]
Hob 4A5 [53]
Internal cylindrical grinding 1A1W-1 [59], 1A1W-1(S) [59], 1A1W-2 [59], 1A1W-2(S) [60], 1A1W-PS(S) [60], 1A1W-PSU(S) [60], 1A1W-R(S) [61], 1A1W-S(S) [61], 1A1W-ZR(S) [61], 1A8 [38], 1A8W-1 [38], 1F8 [40]
Lateral and radial grinding 11V5 [43]
Lateral clamping surface (Weldon, Whistle Notch)
1DD1 [39], 1DU1 [39]
Lateral/end face relief angle grinding 11A2 [42], 11V2 [43], 11V9C [44], 12V9 [47], 12V9/30° [47], 12V9C [47], 6A2 [57], 6A2G [76], 6A9 [57]
Lens bevelling A [63], B [63], FK [67], FKE [67], 14A1 [48], 1A1 [36]
Peel grinding 14A1 [48], 1A1 [36], 3A1 [51], 3A1-SP [52]
Peripheral grinding 11A2 [42]
Plunge-cut grinding 1A1-CL-E [37]
Point thinning 12V9 [47], 14V1 [51], 1V1 [42], 3V1 [52], 4A9 [53], 12V9/30° [47], 12V9C [47]
Prismatic machining PF/R [69], TF [74], TF/S [75]
Profile dressing Dressing roll [58]
Profile grinding 12V9 [47], 12V9C [47], 14E1 [48], 14E9 [48], 14EE1 [49], 14F1 [49], 14FF1 [49], 14K1 [50], 14K9 [50], 14V1 [51], 1A1W-PS(S) [60], 1A1W-PSU(S) [60], 1A1W-R(S) [61], 1A1W-S(S) [61], 1A1W-ZR(S) [61], 1A8W-1 [38], 1E1 [39], 1EE1 [40], 1F1 [62], 1F8 [40], 4B4 [53], 4B9 [54], 4F5 [55], 4F9 [55], 4K9 [56]
Radial corner bevel 12V9 [47], 12V9/30° [47], 12V9C [47], 14V1 [51], 1V1 [42], 3V1 [52]
Radial grinding 12C9 [45], 12V5 [46], 6V5 [57]
Radius grinding PF [68], SP [74], SR [74], RF [69]
Radius grooves 1FF1W [41]
Relief angle grinding 12V2 [46], 12V5 [46], 14K1 [50], 14K9 [50], 4A2 [52]
Sharpening, sharpening stick whetstones [80]
Slotting 1A1R [37]
Surface grinding 1A1 [36], 1L1 [41], 3A1 [51]
Top grinding F190SG [78], F190SG/A [78]
Wedge angle grinding 11A2 [42], 11V9 [44], 11V9C [44], 6A2 [57], 6A2G [76], 6A9 [57]
applications type of tool with [page number] applications type of tool with [page number]
Appl
icAt
ion
o
verv
iew
2524
appliCation overvieW
Shape page figure Shape page figure
Shape page figure
1e1 39
1du1 39
1dd1 39
1C1 38
1a8W-1 38
1a8 38
12C9 45
12a2/60° 45
12a2/45° 45
12a2/20° 44
11v9C 44
11v9 44
11v5 43
11v2W 43
11v2 43
11a2 42
1v8 42
1v1 42
1l1 41
1ff6y 41
1ff1W 41
1ff1 40
1f8 40
1ee1 40
1a1r(S) 37
1a1r 37
1a1-Cl-e 37
1a1-Cl-d 36
1a1 36
AA
A A
A ASCHNITT A-A MAßSTAB 1 : 1
taBle of Wheel ShapeS Diamond and CBN tools for the tool industry, mechanical engineering, general applications, automotive, aviation & aerospace
A ASCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
Shape page figure
DiamonD anD CBn toolstAble of wheel shApes
2726
Tabl
e o
f
whe
el s
hape
s
taBle of Wheel ShapeS
Shape page figure Shape page figure Shape page figure Shape page figure
4k9 56
4v5 56
4y9 56
6v5 57
6a2 57
6a9 57
4et9 55
4f5 55
4f9 55
4a5 5312v9 47 14k1 50
4a9 5312v9/30° 47 14k9 50
4B4 5312v9C 47 14l1 50
4e9p 5414e9 48 3a1 51
4B9 5414a1 48 14u1 51
4Bt9 5414e1 48 14v1 51
3a1-Sp 5212v2 46 14ee1 49
3v1 5212v4 46 14f1 49
4a2 5212v5 46 14ff1 49
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
AA
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
AA
A A
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
SCHNITT A-A MAßSTAB 1 : 1
DiamonD anD CBn toolstAble of wheel shApes
2928
Tabl
e o
f
whe
el s
hape
s
fk 67
fke 67
hB2 68
hB1 67
Shape page figure Shape page figure Shape page figureShape page figure
B 63
d 64
e 64
C 63
1f1 62
1f1W 62
a 63
1a1W-1 59
1a1W-1(S) 59
1a1W-2 59
1a1W-pSu(S) 60
1a1W-2(S) 60
1a1W-pS(S) 60
9a3 58 1a1W-r(S) 61
Cpp 58 1a1W-S(S) 61
dreSSing roll 58
1a1W-Zr(S) 61
A A
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
taBle of Wheel ShapeS Diamond tools for the optical industry
SCHNITT A-A
A ASCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
AA
A
A
SCHNITT A-A MAßSTAB 1 : 1
eZ3 65
eZ3/a 65
eZ4 65
eZ4/a 66
B B
f 64
A ASCHNITT A-A MAßSTAB 1 : 1
eZ5 66
A ASCHNITT A-A MAßSTAB 1 : 1
eZ5/a 66
A ASCHNITT A-A MAßSTAB 1 : 1
DiamonD anD CBn toolstAble of wheel shApes
3130
Tabl
e o
f
whe
el s
hape
s
Shape page figure Shape page figureShape page figure Shape page figure
pf/r 69
mounting 70 for Z12 according to DIN
mounting 72 for SPM100
mounting 73 for BM+PZ
rf 69
mounting 71 for Z25 according to DIN
mounting 72 for RF1-B
Sp 74
rf(S) 69
kW 68 mounting 71for Z40 according to DIN
mounting 72 for RF1-C
pf 68
mounting 71 for Z6
mounting 73 for AM+PZ
mounting 70 for HD-12 SR
A
T
W
X
Y
H
D
E
A A
SCHNITT A-A MAßSTAB 1 : 1
AA
SCHNITT A-A MAßSTAB 1 : 1
SCHNITT A-A MAßSTAB 1 : 1
mounting 70for HD-25 SR
DiamonD anD CBn toolstAble of wheel shApes
3332
Tabl
e o
f
whe
el s
hape
s
dreSSer 81f160Sg 77
f190Sg 78
f190Sg/a 78
6a2g 76 f240Sg(2) 79
f240Sg 78
f240Sg(1) 79
f240Sg/a 79 f100Sg 76
f105Sg 77
WhetStoneS 80f145Sg 77
tf/S 75 with flushing slots
Sr 74
tf 74
taBle of Wheel ShapeSDiamond and CBN tools for the woodworking and plastics industry
taBle of Wheel ShapeSAccessories
AA
A
A
A ASCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
A ASCHNITT A-A MAßSTAB 1 : 1
SCHNITT A-A MAßSTAB 1 : 1
A A
SCHNITT A-A MAßSTAB 1 : 1
Shape page figureShape page figureShape page figure
DiamonD anD CBn toolstAble of wheel shApes
3534
Tabl
e o
f
whe
el s
hape
s
SpeCifiCationS
Sample order
dimenSionS: d 10-600mm (mdX up to max. d 400mm); u 4-100mm; X 2-30mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: external/internal non-circular grinding, peel grinding, surface grinding, groove cutting, back off grinding
individual tool configuration on request
Shape d u x h y Bond grit ConCentration
1A1 300 20 3 127 0,2 mdt d126 c75
A A
U
D
X
Y
H
SCHNITT A-A MAßSTAB 1 : 1
1a1
SpeCifiCationS
Sample order
dimenSionS: d 100 - 600mm; X 6-25mmBondS: mdt (resin)appliCationS: centreless through-feed grinding
Shape d u x h J y Bond grit ConCentration
1A1-cl-d 450 305 25 228,6 0 0,2 mdt d91 c75
individual tool configuration on request
D
H
X
U
J
Y
1a1-Cl-d
SpeCifiCationS
Sample order
dimenSionS: d 150-450mm; X 5-12mmBondS: mdt (resin)appliCationS: plunge-cut grinding
Shape d u x h J y Bond grit ConCentration
1A1-cl-e 400 100 6 304,8 0 0,2 mdt d15 c50
individual tool configuration on request
D
H
X
U
J
Y
SpeCifiCationS
Sample order
dimenSionS: d 50-350mm; X 5-10mm; t 0,8-2,5mmBondS: mdt (resin), mdX (metal)appliCationS: cutting
individual tool configuration on request
Shape d x t h e Bond grit ConCentration
1A1r 150 7 1 20 0,8 mdt d126 c100
A A
D
X
T
E
H
1a1r
SpeCifiCationS
Sample order
dimenSionS: d 125-400mm; X 5-10mmBondS: mds (electroplated bond)appliCationS: cutting, slotting
individual tool configuration on request
Shape d x t h e Bond grit
1A1r(s) 150 2 0,8 20 0,7 mds d126
H
D
T E
X
1a1r(S)
1a1-Cl-e
Tools for various indusTries DiamonD anD CBn tools
3736
Too
ls b
y
indu
sTri
es
diamond and CBn toolS Diamond and CBN tools for the tool industry, mechanical engineering, general applications, automotive, aviation & aerospace
SpeCifiCationS
Sample order
dimenSionS: d 25-80mm; u 3-90mm; X 1-35mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, internal cylindrical grinding
individual tool configuration on request
Shape d u x h Bond grit ConCentration
1A8 40 20 10 20 mdt d46 c100
D
H
U
X
1a8
SpeCifiCationS
Sample order
dimenSionS: d 2-55mm; X 0,25-13mm; t 0,6-200mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: profile grinding, internal cylindrical grinding
Shape u y l ly J k d x Bond grit ConCentration
1A8w-1 6 6 60 40 5 10 50 5 mdt d151 c75
individual tool configuration on request
L
Y
D
U
X
KLY
J
1a8W-1
1C1
SpeCifiCationS
Sample order
dimenSionS: d 75-300mm; w 10-20mm; u 10-25mm; X 2-10mmBondS: mdt (resin)appliCationS: external cylindrical grinding, groove cutting
Shape d u W x h y dy Bond grit ConCentration
1c1 175 25 15 2 32 4,5 6,5 mdt d181 c75
individual tool configuration on request
AA
D
HX
W
DY
Y
U
SpeCifiCationS
Sample order
dimenSionS: d 100-250mm; u 6-25mm; X 2-20mmBondS: mdt (resin), mdX (metal), mds (electroplated bond) appliCationS: lateral clamping surface (weldon, whistle notch), groove cutting
Shape d u x t h y Bond grit ConCentration
1dd1 250 8 5 13 76 0 mdt d126 c100
individual tool configuration on request
H
D
X
T
UY
45°
45°
SpeCifiCationS
Sample order
dimenSionS: d 100-300mm; u 8-45mm; X 5-20mmBondS: mdt (resin), mdX (metal)appliCationS: groove cutting, lateral clamping flat (weldon, whistle notch)
individual tool configuration on request
Shape d u x v h l y Bond grit ConCentration
1du1 100 20 2 45 30 0,2 0,5 mdt d54 c100
A A
H
D
X
U
LL
Y
V
1du1
1e1
SpeCifiCationS
Sample order
dimenSionS: d 50-300mm; u 5-30mm; X 4-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic), mds (electroplated bond)appliCationS: profile grinding
Shape d u x v h y Bond grit ConCentration
1e1 300 20 15 90 127 0,2 mdt d126 c85
individual tool configuration on request
D
X
U
H
V
Y
Y
1dd1
Tools for various indusTries DiamonD anD CBn tools
3938
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 25-450mm; u 2-40mm; X 1-15mmBondS: mtd (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v y h Bond grit ConCentration
1ee1 75 6 4 90 0,2 20 mdt b76 c100
A A
D
H
Y
X
U V
1ee1
SpeCifiCationS
Sample order
dimenSionS: d 25-60mm; u 2-10mm; X 10-20mmBondS: mdt (resin), mdX (metal)appliCationS: groove cutting, internal cylindrical grinding, profile grinding
individual tool configuration on request
Shape d u r x h Bond grit ConCentration
1f8 40 3,2 1,6 17 6 mdt b126 c100
A A
H
U
R
D
X
1f8
SpeCifiCationS
Sample order
dimenSionS: d 25-300mm; X 1-10mm; t 6-35mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, external and internal cylindrical grinding, profile grinding
individual tool configuration on request
Shape d x r t h y Bond grit ConCentration
1ff1 125 4 r4 8 20 0,2 mdt d126 c75
T Y
H
R
D
X
1ff1
SpeCifiCationS
Sample order
dimenSionS: d 5-40; X 5-35; r 5-20BondS: mdX (metal)appliCationS: deburring of springs, radius grooves
Shape d x h y l ly r Bond grit ConCentration
1ff1w 40 20 8 8 75 35 20 mdX b427 c50
individual tool configuration on requestBB
LLY
X
R
D
H
Y
1ff1W
SpeCifiCationS
Sample order
dimenSionS: d 50-200mm; u 5-20mm; X 5-10mm; r 2,5-14mmBondS: mds (electroplated bond), mdt (resin)appliCationS: c-edge processing
Shape d u x h y r dy Bond grit ConCentration
1ff6y 100 12 5 22 0,2 5 4 mdX d91 c50
individual tool configuration on request
AA
D
H
X
DY
U R
YY
1ff6y
SpeCifiCationS
Sample order
dimenSionS: d 50-400mm; u 5-40mm; X 3-6mmBondS: mdt (resin), mdX (metal)appliCationS: surface grinding, groove cutting, aspheric machining, external cylindrical grinding
individual tool configuration on request
Shape d u x r h y Bond grit ConCentration
1l1 100 8 5 2 20 0,2 mdt d64 c100
D
H
U
X Y
R
R
1l1
Tools for various indusTries DiamonD anD CBn tools
4140
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 40-500mm (mdX up to max. d 400mm); u 4-35mm; X 2-20mmBondS: mdt (resin), mdX (metal)appliCationS: external and internal non-circular grinding, groove cutting, back off grinding, point thinning, radial corner bevel, profile grinding
individual tool configuration on request
Shape d u x v h y Bond grit ConCentration
1v1 125 6 4 70° 20 0,2 mdt d126 c75
A AYU V
H
D
X
1v1
SpeCifiCationS
Sample order
dimenSionS: d 30-75mm; u 3-10mm; X 5-15mmBondS: mdt (resin), mdX (metal)appliCationS: external and internal non-circular grinding, groove cutting, back off grinding
individual tool configuration on request
Shape d u x v h Bond grit ConCentration
1v8 50 6 15 85 20 mdt b126 c100
A A
DH
U V
X
1v8
11a2
SpeCifiCationS
Sample order
dimenSionS: d 30-400mm; w 5-30mm; X 2-15mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: lateral/end face grinding, corner bevel grinding, face grinding, wedge angle grinding, peripheral grinding
individual tool configuration on request
H
Y
E
T
70°
D
W
X
K
Shape d W x t h e k y Bond grit ConCentration
11A2 125 12,5 4 27 20 10 89 1 mdt d64 c50
11v2
SpeCifiCationS
Sample order
dimenSionS: d 15-250mm; w 1,5-18mm; X 1-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: lateral/end face grinding, corner bevel grinding, chip surface grinding
Shape d W x t h e Bond grit ConCentration
11v2 75 4 3 33 20 10 mdt d126 c75
individual tool configuration on request
A A
T
EH
X70
°
D
W
SCHNITT A-A MAßSTAB 1 : 1
SpeCifiCationS
Sample order
dimenSionS: d 20-40mm ; w 2-5mm ; X 3-6 mmBondS: mdt (resin), mdX (metal)appliCationS: chip surface grinding
Shape d W x t e k y l ly Bond grit ConCentration
11v2w 30 5 4 15 7 10,76 6 45 0,2 mdt d91 c75
individual tool configuration on request
D
KW
X
E
T
LY
L
Y
20°
11v2W
SpeCifiCationS
Sample order
dimenSionS: d 50-300mm; w 3-12 mm; X 3-8BondS: mdt (resin)appliCationS: clearance angle, lateral and radial grinding
Shape d W x v t h e k J y Bond grit ConCentration
11v5 100 6 8 20 40 20 10 50 66,98 8,4 mdt d46 c100
individual tool configuration on requestAA
W
D
HE
T
YV
30°
X
K
J
11v5
Tools for various indusTries DiamonD anD CBn tools
4342
Too
ls b
y
indu
sTri
es
11v9
SpeCifiCationS
Sample order
dimenSionS: d 40-200mm; u 6-20mm; X 1,5-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: lateral/end face grinding, corner bevel grinding, face grinding, wedge angle grinding
individual tool configuration on request
Shape d u x t h e k y Bond grit ConCentration
11v9 125 10 3 40 20 10 76 1 mdt d64 c75
AA
K
Y
D
X
U
70°
E
H
T
11v9C
SpeCifiCationS
Sample order
individual tool configuration on request
dimenSionS: d 50-150mm; u 10mm; X 2-5mmBondS: mdt (resin), mdX (metal)appliCationS: lateral/end face grinding, corner bevel grinding, face grinding, wedge angle grinding
Shape d u x h t e k v Bond grit ConCentration
11v9c 100 10 3 20 35 15 52 75° mdt d46 c100
H
K
L
Y
X
U
T
E
LY
D
V
12a2/20°
SpeCifiCationS
Sample order
dimenSionS: d 50-300mm; w 2-20mm; X 1-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: clearance angle grinding, cylindrical grinding, face grinding
individual tool configuration on request
X
H
T120
°
K
E
D
W
Shape d W x t h e k Bond grit ConCentration
12A2/20° 200 6 2 22 32 11 99 mdt d64 c75
12a2/45°
SpeCifiCationS
Sample order
dimenSionS: d 50-400mm; w 5-30mm; X 2-15mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: clearance angle grinding, cylindrical grinding, face grinding
individual tool configuration on request
A A
H
X
K
E
T
45°
D
W
SCHNITT A-A MAßSTAB 1 : 1
Shape d W x t h e k Bond grit ConCentration
12A2/45° 125 10 2 25 20 10 79 mdt d126 c75
SpeCifiCationS
Sample order
dimenSionS: d 50-300mm; w 5-20mm; X 2-15mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: clearance angle grinding, cylindrical grinding, face grinding
Shape d W x t h e k Bond grit ConCentration
12A2/60° 100 5 2 30 20 8 66,91 mdt d20 c50
individual tool configuration on request
AA
D
HE
T60°
X
WK
12a2/60°
12C9
SpeCifiCationS
Sample order
dimenSionS: d 40-250mm; w 4-20mm; u 3-22mm; X 2-5mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: aspheric and free-form machining, clearance angle grinding, radial grinding
individual tool configuration on request
Shape d W u x v h k t e Bond grit ConCentration
12c9 125 10 4 2 45° 20 81 26 10 mdt d91 c75
K
U
W
V T
E H
D
X
Tools for various indusTries DiamonD anD CBn tools
4544
Too
ls b
y
indu
sTri
es
Shape d W x t h e Bond grit ConCentration
12v2 100 7 2 26 20 10 mdt d46 c75
12v2
SpeCifiCationS
Sample order
dimenSionS: d 30-250mm; w 3-25mm; X 2-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: chip surface grinding, relief angle grinding
individual tool configuration on request
A A
H E
T
45°
D
W
XSCHNITT A-A MAßSTAB 1 : 1
SpeCifiCationS
Sample order
dimenSionS: d 75-350mm; w 5-10mm; X 1-3mmBondS: mdt (resin)appliCationS: chip surface grinding
Shape d W x v t h e k Bond grit ConCentration
12v4 100 6 1 10 10 20 5 73,24 mdt d54 c75
individual tool configuration on request
AA
DW
VX
T
HEK
12v4
SpeCifiCationS
Sample order
dimenSionS: d 100-300mm; w 5-20mm; X 3-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: chip surface grinding, relief angle grinding, radial grinding
Shape d W x v t h e k J Bond grit ConCentration
12v5 100 5 2 15 25 20 10 65 57,68 mdt d91 c100
individual tool configuration on request
AA
DW
X V
T
HE
K
J
12v5
12v9
SpeCifiCationS
Sample order
dimenSionS: d 25-400mm; u 6-15mm; X 1-10mmBondS: mdt (resin), mdX (metal),appliCationS: point thinning, lateral/end face relief angle grinding, groove cutting, radial corner bevel, profile grinding
individual tool configuration on request
Shape d u x t h e k y Bond grit ConCentration
12v9 100 10 2 20 20 10 62 1 mdt d64 c75
A A
K
Y
E
T
U
45°
H
D
X
SCHNITT A-A MAßSTAB 1 : 1
12v9/30°
SpeCifiCationS
Sample order
dimenSionS: d 75-250mm; u 6-10mm; X 2-3mmBondS: mdt (resin), mdX (metal)appliCationS: point thinning, lateral/end face relief angle grinding, groove cutting, radial corner bevel, profile grinding
individual tool configuration on request
Shape d u x e k y t h J Bond grit ConCentration
12v9/30° 100 10 3 10 44 1 20 20 40 mdt d107 c75
A A
T
E
H
J
DK
Y
X
30°
U
12v9C
SpeCifiCationS
Sample order
dimenSionS: d 75-150mm; u 10-15mm; X 2-3mmBondS: mdt (resin), mdX (metal),appliCationS: point thinning, lateral/end face relief angle grinding, groove cutting, radial corner bevel, profile grinding
individual tool configuration on request
Shape d u x h y dy t e k l ly Bond grit ConCentration
12v9c 100 10 3 20 0,5 93 20 11 48 71 2 mdt d46 c100
D
X
DY
LK
H
T U
Y L1
E
45°
Tools for various indusTries DiamonD anD CBn tools
4746
Too
ls b
y
indu
sTri
es
14a1
SpeCifiCationS
Sample order
dimenSionS: d 10-600mm (mdX up to max. d 400mm); u 0,6-35mm; X 2-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: external and internal non-circular grinding, peel grinding, surface grinding, groove cutting, back off grinding
individual tool configuration on request
Shape d u x t h J y Bond grit ConCentration
14A1 300 10 4 15 127 250 0,2 mdt d126 c75
A A
D
J
T
Y
X
U
H
SCHNITT A-A MAßSTAB 1 : 114e1
SpeCifiCationS
Sample order
dimenSionS: d 100-400mm; u 3-26mm; X 3-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
14e1 100 5 5 80 8 20 58 0,2 mdt d54 c150
D
J
H
U
YX
VT
SpeCifiCationS
Sample order
dimenSionS: d 35-350mm; u 0,8-5mm; X 5-10mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
14e9 75 3 6 60° 7 20 45 0,2 mdX d91 c125
J
H
T
U
V
Y
D
X
14e9
SpeCifiCationS
Sample order
dimenSionS: d 25-450mm (mdX up to max. d 400mm); u 2-40mm; X 1-15mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
14ee1 150 3 2 60° 6 30 120 0,2 mdX d126 c150
A A
H
J
U Y
T
V
DX
14ee1
SpeCifiCationS
Sample order
dimenSionS: d 20-500mm (mdX up to max. d 400mm); u 0,6-30mm; X 2-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, profile grinding, chip surface grinding
individual tool configuration on request
Shape d u x r t h J y Bond grit ConCentration
14f1 100 2 3 r1 6 20 70 0,2 mdt d91 c100
A A
RH
J
Y
T
U
X
D14f1
14ff1
SpeCifiCationS
Sample order
dimenSionS: d 25-300mm; u 1-10mm; t 6-35mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, profile grinding
individual tool configuration on request
Shape d u x r t h J y Bond grit ConCentration
14ff1 200 12,2 5 6,1 16 127 145 0,2 mdX d126 c125
J
Y
UR T H
D
X
Tools for various indusTries DiamonD anD CBn tools
4948
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 35-300mm; X 3-10mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding, relief angle grinding
individual tool configuration on request
Shape d x v t h J Bond grit ConCentration
14k1 150 4 30° 8 22 120 mdt d64 c100
A A
H
J
TV
D
X
14k1
SpeCifiCationS
Sample order
dimenSionS: d 100-300mm; X 10-20mmBondS: mdt (resin), mdr (ceramic)appliCationS: profile grinding, relief angle grinding, chip surface grinding
Shape d x v t h J y r Bond grit ConCentration
14k9 200 20 30 25 32 98,04 0,2 1,2 mdr d181 c150
individual tool configuration on request
J
HV
R
T
YY
D
X
14k9
SpeCifiCationS
Sample order
dimenSionS: d 30-600mm (mdX up to max. d 400mm); u 2-25mm; X 1-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, edging, centring
individual tool configuration on request
Shape d u x r t h J y Bond grit ConCentration
14l1 125 5 2 0,5 8 20 100 0,2 mdt d64 c100
H
D
U
J
Y R
R
T
X
SCHNITT A-A MAßSTAB 1 : 1
14l1
SpeCifiCationS
Sample order
dimenSionS: d 75-500mm (mdX up to max. d 400mm); w 2-10mm; u 4-20mm; X 1-6mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: external and internal cylindrical grinding
individual tool configuration on request
Shape d W u x t h J Bond grit ConCentration
14u1 125 6 8 2 10 20 80 mdt d91 c75
A A
H
J
D
W
U
T
X
SCHNITT A-A MAßSTAB 1 : 1
14u1
SpeCifiCationS
Sample order
dimenSionS: d 40-500mm (mdX up to max. d 400mm); u 2-20mm; X 2-15mmBondS: mdt (resin), mdX (metal)appliCationS: groove cutting, back off- and profile grinding,external/inernal non-circular grinding, point thinning, radial corner bevel
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
14v1 175 6 3 60° 10 32 140 0,2 mdt b126 c100
A A
H
J
T
Y V
D
U
X
14v1
SpeCifiCationS
Sample order
dimenSionS: d 10-600mm (mdX up to max. d 400mm); u 0,6-35mm; X 2-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: external and internal non-circular grinding, peel grinding, surface grinding, groove cutting, back off grinding
individual tool configuration on request
Shape d u x t h J y Bond grit ConCentration
3A1 300 10 3 15 127 250 0,2 mdt d126 c75
DJX
U
Y
T
H
3a1
Tools for various indusTries DiamonD anD CBn tools
5150
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 200-400mm; u 4-5mm; X 5-6mmBondS: mdX (metal)appliCationS: peel grinding
Shape d u x t h J y Bond grit ConCentration
3A1-sp 350 5 5 18 127 276 0,4 mdX d91 c150
individual tool configuration on request
J
H
D
X
U Y T
3a1-Sp
SpeCifiCationS
Sample order
dimenSionS: d 40-500mm (mdX up to max. d400mm); u 4-35mm; X 2-20mm BondS: mdt (resin), mdX (metal)appliCationS: external and internal non-circular grinding, groove cutting, back off grinding, point thinning, radial corner bevel, profile grinding
Shape d u x v t h J y Bond grit ConCentration
3v1 125 6 9 45 8 31,75 70,6 0,2 mdX d64 c125
individual tool configuration on request
AA
H
JD
V T
X
U Y
3v1
SpeCifiCationS
Sample order
dimenSionS: d 40-400mm; w 2-90mm; X 1-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: cylindrical grinding, face grinding, chip surface, clearance surface
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
4A2 125 5 2 9 20 mdt d64 c75
X
T0,
5
15°
H
D
W
4a2
SpeCifiCationS
Sample order
dimenSionS: d 50-250mm; w 4-34mm; X 1-6mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: hob, chip surface grinding
individual tool configuration on request
Shape d W x t h k J y Bond grit ConCentration
4A5 200 15 1 27 50,8 160 100 0,5 mdt b151 c100
A A
D
H
K
JW
T
X Y
15°
SCHNITT A-A MAßSTAB 1 : 1
4a5
SpeCifiCationS
Sample order
dimenSionS: d 35-500mm (mdX up to max. d 400mm); u 0,5-16mm; X 2-16mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: groove cutting, point thinning, relief angle grinding
individual tool configuration on request
Shape d u x t h J y Bond grit ConCentration
4A9 125 2 6 8 20 88 0,2 mdt d126 c100
A A
J
U
Y T
H
D
X
SCHNITT A-A MAßSTAB 1 : 1
4a9
SpeCifiCationS
Sample order
dimenSionS: d 25-200mm; u 1,5-4mm; X 3-10mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
4b4 150 2 6 30° 10 22 85 0,7 mdt d64 c100
H
X
U
10°
J
Y T5°V
D
H
X
U
10°
J
Y T5°V
D
4B4
Tools for various indusTries DiamonD anD CBn tools
5352
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 75-200mm; u 0,75-5mm; X 3-15mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d u x v t h J y Bond grit ConCentration
4b9 150 1 6 20° 8 32 130 0,2 mdt d64 c100
A A
J
U
Y TV
H
D
X
4B9
4Bt9
SpeCifiCationS
Sample order
dimenSionS: d 30-250mm; w 4-15mm; X 0,2-10mmBondS: mdt (resin), mdX (metal)appliCationS: chip surface grinding
individual tool configuration on request
A A
J
H
T
20°
5°
D
W
X
SCHNITT A-A MAßSTAB 1 : 1
Shape d W x t h J Bond grit ConCentration
4bt9 100 10 1 10 32 50 mdt b151 c100
SpeCifiCationS
Sample order
dimenSionS: d 50-350mm; w 2-5mm; X 1-5mmBondS: mdt (resin), mdX (metal)appliCationS: chip surface grinding
individual tool configuration on request
Shape d W x t h y Bond grit ConCentration
4e9p 200 2 2,5 22 50,8 2 mdt b151 c125
W
Y
H
D
T 20°X
4e9p
SpeCifiCationS
Sample order
dimenSionS: d 50-200mm; w 2-10mm; X 1-5mmBondS: mdt (resin), mdX (metal)appliCationS: chip surface grinding
individual tool configuration on request
Shape d W x h t y Bond grit ConCentration
4et9 125 5 2 20 8 1 mdt d64 c75
A A
DW
X
H
T
Y
15°
SCHNITT A-A MAßSTAB 1 : 1
4et9
4f5
SpeCifiCationS
Sample order
dimenSionS: d 50-150mm; w 3-6mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: profile grinding, aspheric machining
Shape d W r t h J y ly Bond grit ConCentration
4f5 150 5 2 10 20 110 0,8 0,8 mdt d126 c75
individual tool configuration on request
R
T
H
J
Y
20°LY
W
D
5°
SpeCifiCationS
Sample order
dimenSionS: d 35-400mm; w 2-15mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: profile grinding
individual tool configuration on request
Shape d W r t h J y Bond grit ConCentration
4f9 100 6 r1 8 20 40 0,2 mdt b151 c75
H
Y
J
TR
10°
DW
SCHNITT B-B
4f9
Tools for various indusTries DiamonD anD CBn tools
5554
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 30-350mm; X 2-20mmBondS: mdt (resin), mdX (metal)appliCationS: profile grinding
individual tool configuration on request
Shape d x v h k J y t Bond grit ConCentration
4k9 150 7 20° 22 0,5° 105 0,2 7 mdt d64 c125
A A
D
X
Y
J
H
TV
K
4k9
SpeCifiCationS
Sample order
dimenSionS: d 60-350mm; w 8-60mm; X 1,5-5mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: chip surface grinding
individual tool configuration on request
Shape d W x v t h J y Bond grit ConCentration
4v5 150 30 1,5 20 18 20 130 0,5 mdt d64 c100
A A
H
Y
T
J
V
15°
D
W
X
SCHNITT A-A MAßSTAB 1 : 1
4v5
SpeCifiCationS
Sample order
dimenSionS: d 50-350mm; w 10-80mm; X 1-15mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: chip surface grinding
individual tool configuration on request
Shape d W u x t h k J y Bond grit ConCentration
4y9 250 15 2,8 1 27 50,8 214 180 0,5 mdt b151 c100
H
J
K
Y
15°
T
X
W
X
U
5°
D
SCHNITT A-A
4y9
SpeCifiCationS
Sample order
dimenSionS: d 12-500mm (mdX up to max. d 400mm); w 5-100mm; X 2-20mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: lateral/end face relief angle grinding, corner bevel grinding, face grinding, wedge angle grinding
individual tool configuration on request
Shape d W x t h e k Bond grit ConCentration
6A2 150 6 2 25 20 10 138 mdt d126 c75
A A
D
K
EH
T
W
X
SCHNITT A-A MAßSTAB 1 : 1
6a2
SpeCifiCationS
Sample order
dimenSionS: d 15-600mm (mdX up to max. d 400mm); u 6-25mm; X 2-10mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: lateral/end face relief angle grinding, corner bevel grinding, face grinding, wedge angle grinding,
peripheral grinding wp
individual tool configuration on request
Shape d u x t h e k y Bond grit ConCentration
6A9 125 10 2 30 20 10 101 1,5 mdt d126 c100
A A
K
H
Y
X
U
E
T
D
SCHNITT A-A MAßSTAB 1 : 1
6a9
SpeCifiCationS
Sample order
dimenSionS: d 50-300mm; w 3-50mm; X 2-10mmBondS: mdt (resin), mdX (metal)appliCationS: clearance angle grinding, radial grinding
individual tool configuration on request
Shape d W x v h t e y Bond grit ConCentration
6v5 75 5 5 30 20 30 10 0,2 mdt b126 c100
D
H
W
V X
Y
E
T
6v5
Tools for various indusTries DiamonD anD CBn tools
5756
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 50-600mm (mdX up to max. d 400mm); w 2-15mm; X 1-8mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: clearance angle grinding, face grinding
individual tool configuration on request
Shape d W x t h e Bond grit ConCentration
9A3 175 6 3 35 20 14 mdt d64 c75
A A
X
H E
T
D
W
SCHNITT A-A MAßSTAB 1 : 1
9a3
SpeCifiCationS
Sample order
dimenSionS: d 150-810mm; w 6-250mm; X 3-7mmBondS: mdt (resin)appliCationS: face machining
Shape d W x t h Bond grit ConCentration
cpp 300 150 3 38 0 mdt d126 c50
individual tool configuration on request
AA
HW
DX
T
Cpp
dressing roll
SpeCifiCationS
Sample order
dimenSionS: d 30-400mmBondS: mdX (metal)appliCationS: profile dressing
individual tool configuration on request
H
V T
D
R
Shape d v r t h Bond
foro 150 40 0,25 30 52 mdX
SpeCifiCationS
Sample order
dimenSionS: d 3-55mm; t 0,6-200mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: internal cylindrical grinding minimum order Quantity: 5 pieces
individual tool configuration on request
Shape d t k J l y ly Bond grit ConCentration
1A1w-1 8 5 10 4 45 6 30 mdt d76 c125
1a1W-1
Sample order
SpeCifiCationS
dimenSionS: d 0,5-6mm; t 2-29mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grindingminimum order Quantity: 5 pieces
individual tool configuration on request
Shape d t k J l y ly Bond grit
1A1w-1(s) 8 5 10 4 45 6 30 mds d76
L
T
J Y
LY
K
D
L
T
J Y
LY
K
D
1a1W-1(S)
SpeCifiCationS
dimenSionS: d 3-55mm; u 1-10mm; t 0,6-200mmBondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: internal cylindrical grindingminimum order Quantity: 5 pieces
Sample order
individual tool configuration on request
Shape d t l y ly Bond grit ConCentration
1A1w-2 8 10 70 6 60 mdt d76 c125
1a1W-2
Y
D
TL
LY
Tools for various indusTries DiamonD anD CBn tools
5958
Too
ls b
y
indu
sTri
es
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 3,5-60mm; t 5-55mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grindingminimum order Quantity: 5 pieces
Shape d t l y ly Bond grit
1A1w-2(s) 8 10 70 6 60 mds d76
Y
D
TL
LY
1a1W-2(S)
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 2,8-38mm; t 3-16mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grinding, profile grinding, deburringminimum order Quantity: 5 pieces
Shape d v t J l y ly Bond grit
1A1w-ps(s) 8 50° 10 2,5 30 3 20 mds d126Y
LYJ
L
TD
V
1a1W-pS(S)
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 4-50mm; t 6-20mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grinding, profile grinding, deburringminimum order Quantity: 5 pieces
Shape d v t J l y ly Bond grit
1A1w-psu(s) 4 8° 4 3 45 3 40 mds d126
LY
J
Y
L
T
D
V
1a1W-pSu(S)
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 1-25,3mm; t 6-80mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grinding, profile grinding, deburringminimum order Quantity: 5 pieces
Shape d r t J l y ly Bond grit
1A1w-r(s) 4 2 2,5 3 50 3 30 mds d126
LY Y
JR
D
T
L1a1W-r(S)
1a1W-S(S)
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 3-20mm; t 1,75-100mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grinding, profile grinding, deburringminimum order Quantity: 5 pieces
Shape d v t J l y ly Bond grit
1A1w-s(s) 4 90° 3 2,5 50 3 30 mds d126
J
Y
LY
L
T
D
V
1a1W-Zr(S)
Sample order
individual tool configuration on request
SpeCifiCationS
dimenSionS: d 0,5-6mm; t 2-29mmBondS: mds (electroplated bond)appliCationS: internal cylindrical grinding, profile grinding, deburringminimum order Quantity: 5 pieces
Shape d r t J l y ly Bond grit
1A1w-Zr(s) 4 2 20 3,5 60 6 30 mds d126
J
Y
LY
T
L
D
R
Tools for various indusTries DiamonD anD CBn tools
6160
Too
ls b
y
indu
sTri
es
SpeCifiCationS
Sample order
dimenSionS: d 25-200mm; u 6-12mm; X 4-6mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: groove cutting, profile grinding
individual tool configuration on request
Shape d u x r h y Bond grit ConCentration
1f1 100 6 6 3 20 0,2 mdt d91 c100
A A
R HY
UD
X
1f1
SpeCifiCationS
Sample order
dimenSionS: d 8-50; u 1-10; X 2-10BondS: mdt (resin), mdX (metal), mdr (ceramic)appliCationS: aspheric and free-form machining
Shape d u x t J y l r Bond grit ConCentration
1f1w 25 2 3 3,5 12 6 60 1 mdt b151 c100
individual tool configuration on requestAA
R
TLY
U J
D
X1f1W
a
SpeCifiCationS
Sample order
dimenSionS: d 3,6-235mm; X 1-15mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: lens bevellingdin: 58723attention: ly = dy x 0,35mm
individual tool configuration on request
Shape d x t h ly dy a Bond grit ConCentration
A 83 1 70 20 30,5 87 - mdX d25 c50
DY
A
T
D
X
H
LY
B
SpeCifiCationS
Sample order
dimenSionS: d 10-200mm; X 1-1,5mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: lens bevellingdin: 58723
individual tool configuration on request
X
T
V
A
D
H
Shape d x v t h a Bond grit ConCentration
b 12,5 1 45° 40 2 - mdX d15 c50
C
SpeCifiCationS
Sample order
dimenSionS: d 35-410mm; w 28-185mm; X 2-5mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: face machiningdin: 58723
individual tool configuration on request
Shape d W x t h a Bond grit ConCentration
c 200 55 3 32 90 - mdX d15 c50
A
X
T
D
H
W
DiamonD anD CBn tools
6362
Opt
ical
indu
stry
diamond toolS for the optical industry
d
SpeCifiCationS
Sample order
dimenSionS: d 50-250mm; u 2-50mm; X 2-15mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: centringdin: 58742
individual tool configuration on request
Shape d u x t h e J y dy Bond grit ConCentration
d 160 8 2 20 30 7,6 50 0,2 130 mdX d64 c90
A A
H
J
DY
D
E
U
X
Y
T
e
SpeCifiCationS
Sample order
dimenSionS: d 60-210mm; u 4-60mm; X 2-4mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: centringdin: 58742
individual tool configuration on request
Shape d u x t h e J y dy Bond grit ConCentration
e 100 8 2 20 20 6 35 15 65 mdX d64 c90
A A
D
DY
JU
X
Y E
T
H
eZ3
SpeCifiCationS
Sample order
dimenSionS: d 48-200mm; w 1,5-22mm; u 3,5-45mm; X 1-6mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: centring
individual tool configuration on request
Shape d W u x v t h J l y ly Bl Bond grit ConCentration
eZ3 100 5 15 1 45° 20 20 40 2 5 1 20 mdX d46 c125
A A
D
X BL
J
H
V
LY
L
T
W
U
Y
eZ3/a
SpeCifiCationSdimenSionS: d 48-200mm; w 1,5-22mm; u 3,5-45mm; X 1-6mmBondS: mdt (resin), mdX (metal)appliCationS: centring
individual tool configuration on request
Shape d W u x t h J l y ly Bl Bond grit ConCentration
eZ3/A 100 5 15 1 20 20 40 2 5 1 20 mdX faCing
blX1 blX2 blX3 blX1 blX2 blX3
d25 d46 d35 c125 c90 c125
Sample order
A A
T
D
J
H
W
X LY
L
U
Y
BL
BLX 1
BLX 3
BLX 2
eZ4
SpeCifiCationS
Sample order
dimenSionS: d 48-200mm; u 3,5-45mm; X 2-6mmBondS: mdt (resin), mdX (metal)appliCationS: centring
individual tool configuration on request
Shape d u x v e t h J l y dy ly Bl Bond grit ConCentration
eZ4 100 6 2,5 45° 30° 20 20 40 2 2 2 2 10 mdX d46 c125
D
J
H
LYL
BL
XE
V
T
DY
Y
U
f
SpeCifiCationS
Sample order
dimenSionS: d 90-220mm; X 2-4mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: centringdin: 58742
individual tool configuration on request
H
LT
X
V
2,1
3,5
10
5,8
10,5D
DY
Y
LY (5x72°=360°)
Shape d x v t h l y ly dy Bond grit ConCentration
f 101 1 45° 6 65 2 0,5 80 100 mdX d64 c90
Tools for The opTical indusTry DiamonD anD CBn tools
6564
Opt
ical
indu
stry
eZ5
SpeCifiCationS
Sample order
dimenSionS: d 48-200mm; u 3,5-45mm; X 2-6mmBondS: mdt (resin), mdX (metal)appliCationS: centring
individual tool configuration on request
Shape d u x v r t h J l y ly Bl Bond grit ConCentration
eZ5 100 6 2,5 45° 0,5 20 20 40 0,5 1,5 0,5 7,5 mdX d46 c125
A A
HJ
D
RLY
L
BL
V
X
T
U
Y
eZ5/a
SpeCifiCationSdimenSionS: d 48-200mm; u 3,5-45mm; X 2-6mmBondS: mdt (resin), mdX (metal)appliCationS: centring
individual tool configuration on request
Shape d u x v r t h J l y ly Bl Bond grit ConCentration
eZ5/A 100 6 2,5 45° 0,5 20 20 40 0,5 1,5 0,5 7,5 mdX faCing
blX1 blX2 blX3 blX1 blX2 blX3
d25 d46 d35 c125 c90 c125
Sample order
H
J
D
LYL
X
T
UBL
Y
V
R
BLX 3
BLX 1
BLX 2
fk
SpeCifiCationS
Sample order
dimenSionS: d 5,2-200mm; X 1-15mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: lens bevellingdin: 58723attention: ly = dy x 0,35mm
individual tool configuration on request
Shape d x r t h ly a Bond grit ConCentration
fk 50 1 30 39 10 13 - mdX d25 c50
A
D
H
R
X
LY
T
fke
SpeCifiCationS
Sample order
dimenSionS: d 3-200mm; X 1-6mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: lens bevellingdin: 58723
individual tool configuration on request
Shape d x v t h a Bond grit ConCentration
fke 70 1 90° 90 40 - mdX d15 c50
A
X
D
T
V
H
hB1
SpeCifiCationS
Sample order
dimenSionS: d 2,5-100mm; w 1-2mm; X 5-10mmBondS: mdX (metal), mds (electroplated bond)appliCationS: glass drilling
individual tool configuration on request
Shape d W h l dy Bond grit ConCentration
hb1 5 1 10 50 3 mdX d126 c50
A
A
D DY
L
W
HSCHNITT A-A MAßSTAB 1 : 1
eZ4/a
SpeCifiCationSdimenSionS: d 48-200mm; u 3,5-45mm; X 2-6mmBondS: mdt (resin), mdX (metal)appliCationS: centring
individual tool configuration on request
Shape d u x v e t h J l y ly Bl dy Bond grit ConCentration
eZ4/A 100 6 2,5 45° 30° 20 20 40 2 2 2 10 2 mdX faCing
blX1 blX2 blX3 blX1 blX2 blX3
d25 d46 d35 c125 c90 c125
Sample order
A A
H
J
D
X
LYL T
DY
YB
L
E
V
U
BLX 1
BLX 3
BLX 2
Tools for The opTical indusTry DiamonD anD CBn tools
6766
Opt
ical
indu
stry
hB2
SpeCifiCationS
Sample order
dimenSionS: d 2,5-100mm; w 1-2mm; X 5-10mmBondS: mdX (metal), mds (electroplated bond)appliCationS: glass drilling
individual tool configuration on request
Shape d W u x l ly dy a Bond grit ConCentration
hb2 6,2 1 45 10 40 75 4,2 g1/2 mdX d126 c50
A
A
D DY
W
L
U
A
X
LY
SCHNITT A-A MAßSTAB 1 : 1
kW
SpeCifiCationS
Sample order
dimenSionS: d 6,3-240mm; X 2-25mmBondS: mdt (resin), mdX (metal)appliCationS: aspheric machining, edging, complete machining of faces, facets and edges
individual tool configuration on request
Shape d x t r ly dy a Bond grit ConCentration
kw 20 12 88 1,25 5 22,5 25 mdX d46 c90
B B
A
T
X
LY
D
DY
R
pf
SpeCifiCationS
Sample order
dimenSionS: d 3-450mm (mdX up to max. d 400mm); w 1-30mm; X 4-25mmBondS: mdt (resin), mdX (metal)appliCationS: radius grindingdin: 58741
individual tool configuration on request
Shape d W x t h e y a Bond grit ConCentration
pf 75 3 6 105 30 5 0,5 Z25 mdX d76 c75
A
T
W
X
Y
H
D
E
pf/r
SpeCifiCationS
Sample order
dimenSionS: d 30-350mm; w 1-15mm; X 4-10mmBondS: mdt (resin), mdX (metal)appliCationS: prismatic machining
individual tool configuration on request
Shape d W x t h e k y Bond grit ConCentration
pf/r 100 5 6 25 35 12 76 6 mdX d76 c75
A
A
EE
D
K
Y
T
E
H
W
X
SCHNITT A-A MAßSTAB 1 : 1
A
AB
SCHNITT A-A
R2,5
R9
1x45
°
DETAIL B MAßSTAB 5 : 1
rf
SpeCifiCationS
Sample order
dimenSionS: d 3-350mm; w 1-10mm; X 4-10mmBondS: mdt (resin), mdX (metal)appliCationS: radius grindingdin: 58741
individual tool configuration on request
Shape d W x r t h y a Bond grit ConCentration
rf 100 5 6 2,5 90 30 0,5 hd-25sr mdX d64 c50
C C
A
T
DW
X R
HY
rf(S)
SpeCifiCationS
Sample order
dimenSionS: d 3-300mm; w 1-10mm; X 2-4mmBondS: mds (electroplated bond)appliCationS: dressing of polishing tools
individual tool configuration on request
Shape d W x r t a Bond grit
rf(s) 20 3 4 1,5 40 hd-25sr mds d64
B BT
R W
A
D
X
C C
A
T
R
DW
X
Tools for The opTical indusTry DiamonD anD CBn tools
6968
Opt
ical
indu
stry
mounting for hd-12 Sr
SpeCifiCationS maChine type: satisloh, optotech, schneider
individual tool configuration on request
7
12 h6
10 H7
325
0,1
20
8
Undercut DIN 509F 0,6 x 0,3
mountingfor hd-25 Sr
SpeCifiCationS maChine type: satisloh, optotech, schneider
individual tool configuration on request
42
0,1
43
40
25 --0,0030,013
18 H7
6,5
+0,5
14
Undercut DIN 509F 0,6 x 0,3
Guide grooveDIN 6338 - B2,5
Radial shaft seal
mountingfor Z12 according to din
SpeCifiCationS maChine type: satisloh, optotech, schneiderdin: 58741
individual tool configuration on request
12 h6
25
0,05
20
Undercut DIN 509F0,6x0,3
25 h6
14
42
0,1
Undercut DIN 509F 0,6 x 0,3
mountingfor Z25 according to din
SpeCifiCationS maChine type: satisloh, optotech, schneiderdin: 58741
individual tool configuration on request
mountingfor Z40 according to din
SpeCifiCationS maChine type: satisloh, optotech, schneiderdin: 58741
individual tool configuration on request
62
0,1
20
28 H7
40 --0,0050,016
6,5
+0,5
Undercut DIN 509F 0,6 x 0,3
mountingfor Z6
SpeCifiCationS maChine type: satisloh, optotech, schneiderShaft Standard length: 20mm according to din
individual tool configuration on request
6 -0,008
20
0,1
12
Undercut DIN 509F0,6 x 0,3
Tools for The opTical indusTry DiamonD anD CBn tools
7170
Opt
ical
indu
stry
mountingfor Spm100
SpeCifiCationS maChine type: satisloh rf 3A (bayonet), satisloh rXt, satisloh spm100
individual tool configuration on request
31,75 H7
42
SW 3615
34 28
8,3°
Cone 3,5 : 12
mountingfor rf1-B
SpeCifiCationS maChine type: satisloh rf1 <= diameter 60, shape b
individual tool configuration on request
15,5
SW 22
10
15
25
3,8142°
Cone
1: 7
,5
mountingfor rf1-C
SpeCifiCationS maChine type: satisloh rf1 <= diameter 25, shape c
individual tool configuration on request
18,5
30
9 SW 22
15,5
30
M12,5 x 1
3,8142°
Cone
1 :
7,5
mountingfor am+pZ
SpeCifiCationS maChine type: diverse
individual tool configuration on request
AA
l1
d1d2
d4
l4
b1
b2
DIN 58725Außengewinde A
mountingfor Bm+pZ
SpeCifiCationS maChine type: diverse
individual tool configuration on request
l2
b4
1
l3
b1
d2
d4
45°
d3
d1
DIN 58725Inside thread B
d1 d2 g7/h6
d3 d4 b1a b2
b b4 (2p)
l1 l2 l3 l4 p
m5 5,6 — 9 1,61
1,6 7 8, 6 3 4 0,8
m10 11 11,6 16 2c 3 10,5 13,5 5 7,5 1,5
m12 13 13,6 19 3,51,5
3,5 13 16,5 4 9 1,75
m16 17 17,6 25 2c 4 15 19 6 10 2
m20 21 22
32
5
2,5
5 18 23 5, 5 12,5 2,540
70
m27 28 29 45 4 21 21 27 6 15 3
m39 40 41 63 8 29 29 37 9 20 4
m60 62 63 90 12 12 40 51 12,5 27,5 6
Tools for The opTical indusTry DiamonD anD CBn tools
7372
Opt
ical
indu
stry
Sr
SpeCifiCationS
Sample order
dimenSionS: d 3-200mm; w 1-20mm; X 6-15mmBondS: mdt (resin), mdX (metal)appliCationS: radius grindingd aCCording to din: 58741
individual tool configuration on request
Shape d W x r Bond grit ConCentration
sr 10 2 6 1 mdX d46 c75
A A
DR
XW
SCHNITT A-A
tf
SpeCifiCationS
Sample order
dimenSionS: d 60-112mm; X 8-10mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: prismatic machining
individual tool configuration on request
Shape d x v t e dy a Bond grit ConCentration
tf 90 8 15° 78 11 77 — mdX d181 c35
DY
D
V
X
T
E
A
tf/S
SpeCifiCationS
Sample order
dimenSionS: d 60-112mm; X 8-10mmBondS: mdt (resin), mdX (metal), mds (electroplated bond)appliCationS: prismatic machining
individual tool configuration on request
Shape d x v t e dy a Bond grit ConCentration
tf/s 90 8 15° 78 7 77 — mdX d181 c35
B B
A
T
X
E
DY
D
V
SCHNITT B-B
Sp
SpeCifiCationS
Sample order
dimenSionS: d 3-200mm; w 1-20mm; X 6-15mmBondS: mdt (resin), mdX (metal)appliCationS: radius grindingd aCCording to din: 58741
individual tool configuration on request
Shape d W x Bond grit ConCentration
sp 50 3 6 mdX d46 c75
A AX
W
D
SCHNITT A-A
Tools for The opTical indusTry DiamonD anD CBn tools
7574
Opt
ical
indu
stry
f105Sg
SpeCifiCationS
Sample order
dimenSionS: d 75-200mm; w 3-7mm; X 1,5-5mmBondS: mdt (resin)appliCationS: chip surface (tooth-face grinding)maChine type reCommendation: vollmer-dornhan, universal tool grinding machine
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
f105sg 125 5 4 23 20 mdt d64 c75
A A
D
W
H
X T
SCHNITT A-A MAßSTAB 1 : 1
f145Sg
SpeCifiCationS
Sample order
dimenSionS: d 75-200mm; w 2-8mm; X 2-4mmBondS: mdt (resin)appliCationS: chip surface (tooth-face grinding)maChine type reCommendation: widmA, Akemat, vollmer-biberach, vollmer-dornhan
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
f145sg 125 8 4 12 25 mdt d64 c75
A A
H
X
T
30°
20°
D
W
SCHNITT A-A MAßSTAB 1 : 1
f160Sg
SpeCifiCationS
Sample order
dimenSionS: d 75-200mm; u 4-16mm; X 2-10mmBondS: mdt (resin)appliCationS: chip surface (tooth-face grinding)maChine type reCommendation: walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, universal tool grinding machine
individual tool configuration on request
Shape d u x v t h Bond grit ConCentration
f160sg 75 7,1 2,3 45° 26 20 mdt d64 c75
D
X
U H T
V
individual tool configuration on request
6a2g
f100Sg
Sample order
SpeCifiCationS
dimenSionS: d 50-200mm; w 2-10mm; X 1-5mmBondS: mdt (resin)appliCationS: chip surface (tooth-face grinding)maChine type reCommendation: walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, widmA
SpeCifiCationS
dimenSionS: d 150-250mm; w 4-10mm; X 2-10mmBondS: mdt (resin), mdX (metal)appliCationS: lateral/end face relief angle grinding, corner bevel grinding, face grinding, wedge angle grindingmaChine type reCommendation: göckel
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
f100sg 100 5 2 10 20 mdt d46 c50
H15°
WD
XT
Sample orderShape d W x t h e k Bond grit ConCentration
6A2g 200 6 2 30 50 13 120 mdt d91 c75
DIAMOND AND CBN TOOLS fOr The wOODwOrkINg AND pLASTICS INDuSTry DiamonD anD CBn tools
7776
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diamond and CBn toolS for the woodworking and plastics industry
A A
K
H E
D
W
T
X
SCHNITT A-A MAßSTAB 1 : 2
SpeCifiCationS
Sample order
dimenSionS: d 50-200mm; u 2-6,5mm; X 4-8mmBondS: mdt (resin)appliCationS: flank grindingmaChine type reCommendation: weinig rondAmAt, walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
Shape d u x t h Bond grit ConCentration
f240sg(1) 100 6,5 4 14 20 mdt d91 c50
f240Sg(1)
A A
T
H
D
X
U
SCHNITT A-A MAßSTAB 1 : 1
f240Sg(2)
SpeCifiCationS
Sample order
dimenSionS: d 50-200mm; u 2-6,5mm; X 4-8mmBondS: mdt (resin)appliCationS: flank grindingmaChine type reCommendation: weinig rondAmAt, walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
Shape d u x t h Bond grit ConCentration
f240sg(2) 100 4 4 16,5 20 mdt d126 c85
A A
D
X
U
T
H
SCHNITT A-A MAßSTAB 1 : 1
f240Sg/a
SpeCifiCationS
dimenSionS: d 50-200mm; u 2-6,5mm; X 4-8mmBondS: mdt (resin)appliCationS: flank grindingmaChine type reCommendation: weinig rondAmAt, walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
T
H
X
D
U 8°
BLX2
BLX1
Shape d u x t h Bond grit ConCentration
f240sg/A 127 5 7 8 32 mdX faCing
blX1 blX2 blX1 blX2
d46 d107 c75 c100
Sample order
f190Sg
SpeCifiCationS
Sample order
dimenSionS: d 75-125mm; w 2-6mm; X 3-10mmBondS: mdt (resin)appliCationS: top grindingmaChine type reCommendation: vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
f190sg 125 5 10 22 32 mdt d126 c125
A A
H
D
W
X T
SCHNITT A-A MAßSTAB 1 : 1
f190Sg/a
SpeCifiCationS
dimenSionS: d 75-125mm; w 2-6mm; X 3-10mmBondS: mdt (resin)appliCationS: top grindingmaChine type reCommendation: vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
Shape d W x t h Bond grit ConCentration
f190sg/A 125 5 10 22 32 mdt faCing
blX1 blX2 blX1 blX2
d46 d126 c75 c100
Sample order
A A
D
H
W
T
X
SCHNITT A-A MAßSTAB 1 : 1
BLX1 BLX2
f240Sg
SpeCifiCationS
Sample order
dimenSionS: d 50-200mm; u 2-6,5mm; X 4-8mmBondS: mdt (resin)appliCationS: flank grindingmaChine type reCommendation: weinig rondAmAt, walter Ag, Akemat, vollmer-biberach, vollmer-dornhan, widmA
individual tool configuration on request
Shape d u x t h Bond grit ConCentration
f240sg 127 5 7 8 32 mdt d126 c100
H
X
T
D
U
8°
DIAMOND AND CBN TOOLS fOr The wOODwOrkINg AND pLASTICS INDuSTry DiamonD anD CBn tools
7978
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W
U
V
X
K
T
K
U
XW
T
K
T
X W
U
L
T
K
X W
L
dresser apmk-Sx
dresser apmk-Sx
dresser apmk-Sx
dresser apmk-Sx
x-no. W u x v t k24031 10 10 1,5 10 47 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 30 mm sw11 x 3 mm, 10° tilted left 80 – 120 up to Ø 300 mm,
width up to 30 mmfused corundum
x-no. W x t k l11402 10 1,1 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 – 120 Ø 300 mm, width up to 120 mm fused corundum
x-no. W u x t k l43445 20 10 1,3 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 46 – 80 Ø > 600 mm, width up to 220 mm fused corundum
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of base body
20 mm x 20 mm — 80 – 120 up to Ø 300 mm,
width up to 80 mmfused corundum
x-no. W u x t k49237 10 10 2 28 5
Whetstones
SpeCifiCationS
Sample order
dimenSionS: h 13-50mm; l 100-200mm; y 13-160mmBondS: -appliCationS: sharpening
individual tool configuration on request
Shape h l y grit
sst 50 100 25 180
H
LY
x-no. Colour material Bond dimensions application
grit dmd bond12883 brown silicon carbide 180 100x13x25 d30 - d91 mdX-665 /
mdX587
12369 brown silicon carbide 180 200x50x25 d30 - d91 mdX-665 / mdX587
11911 white refined corundum 180 100x24x14 d/b54 up to d/b251 mdt, mdX
12252 white refined corundum 180 100x50x25 d/b54 up to d/b251 mdt, mdX
12885 green/grey silicon carbide 400 100x24x14 pkd scheiben mdr
12669 white refined corundum 500 100x24x14 d10 - d30 pi
12886 orange refined corundum 150 100x50x25 d/b54 up to d/b251 mdt, mdX
12889 green/mud silicon carbide 1000 200x25x20 d5 - d20 mdX
13169 purple/mud silicon carbide 25 200x25x20 d30 - d91 mdX-665 / mdX587
13936 blue refined corundum 151 100x25x13 d30 - d91 mdX-665 / mdX587
Accessories DiamonD anD CBn tools
8180
Acce
sso
ries
aCCeSSorieS
x-no. W u x t k l11784 10 15 1,5 33 5 26
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 120 and finer up to Ø 300, width up to 80 mm fused corundum
x-no. W u x t k22537 10 15 1,8 54 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 31 mm — 46 – 80 Ø 150 mm – 500 mm,
width 100m – 200 mmsilicon carbide
x-no. W u x t k15210 20 10 1,8 60 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 40 mm sw11 x 6 mm 46 – 80 Ø ≥ 500 mm,
width 200 mm – 350 mmsilicon carbide
X
K
T
W
U
L
X
T
K
W
L
XK
U
W
TT
W XK
U
dresser apmk-Sx
dresser apmk-Sx
dresser apn
dresser apn
x-no. W x t k l38034 20 1 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 120 and finer Ø > 600, width up to 220 mm fused corundum
T
K
X W
L
X
U
K
T
W
LT
W
K
V
X
UU
KXW
T
dresser apmk-Sx
dresser apmk-Sx
dresser apmk-Sx
dresser apmk-Sx
x-no. W x t k l11458 10 0,8 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 – 120 Ø 300 mm, width up to 80 mm fused corundum
x-no. W u x t k l43522 10 10 1,5 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 120 and finer up to Ø 300, width up to 80 mm fused corundum
x-no. W u x v t k36439 15 15 1,3 10 43 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of outside thread
m14 x 1sw14 x 5 mm 46 – 80 Ø von 300 mm – 600 mm,
width up to 150 mmfused corundum
x-no. W u x t k30672 10 15 0,8 43 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of shaft dimension 10 mm x 25 mm
sw9 x 13 mm 80 – 120 up to Ø 300, width up to 80 mm fused corundum
Accessories DiamonD anD CBn tools
8382
Acce
sso
ries
X
K
T
W
U
LT
W X
K
U
XK
U
W
T
W
T
XK
U
dresser apS
dresser apS-Sx
dresser apS-Sx
dresser apS
x-no. W u x t k l11893 10 15 1 33 5 26
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 and finer Ø 150 mm – 500 mm,
width 100 mm – 200 mmfused corundum
x-no. W u x t k12022 20 15 1 42 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 19 mm — 80 and finer Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
x-no. W u x t k15044 10 10 1 41 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 19 mm sw14 x 5 mm 80 and finer Ø 150 mm – 500 mm,
width 100 mm – 200 mmfused corundum
x-no. W u x t k65965 10 10 1 54 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of shaft dimension 10 mm x 40 mm
— 80 and finer Ø 150 mm – 500 mm, width 100 mm – 200 mm
fused corundum
x-no. W u x t k l19807 10 15 1,8 28 5 21
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 46 – 80 Ø 150 mm – 500 mm,
width 100 mm – 200 mmsilicon carbide
x-no. W u x t k11070 10 10 1,8 28 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — slotted hole, 3 mm offset 46 – 80 Ø 150 mm – 500 mm,
width 100 mm – 200 mmsilicon carbide
x-no. W u x t k l11617 20 15 1 33 5 26
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 and finer Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
X
T
K
W
UL
X
U
K
W
T
U
X
K
W
T
L
X
T
K
W
U
L
dresser apn-Sx
dresser apn/Z
dresser apS
dresser apn-Sx
x-no. W u x t k l11452 20 15 1,5 38 5 31
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 46 – 80 Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
Accessories DiamonD anD CBn tools
8584
Acce
sso
ries
x-no. d x t16899 8 8 45
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk0 - 25,5 mm sw8 x 6 mm 60 – 80 Ø ≥ 400, width up to 40 mm silicon carbide
W
U
T
XK
KW
U
T
BL
X
YY
R
R
KW
U
T
BL
X
YY
R
R
D
X
T
D
X
T
dresser apS/Z-Sx
dresser tk
dresser tk-Sx
dresser apS/Z-Sx
x-no. W u x t k15170 20 10 5 46 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 28 mm sw11 x 5 mm 36 – 60 Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
x-no. W u x r t k y14069 13 10 1 15 65 5 1,48
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 40 mm sw11 x 6 mm, 5° tilted 80 and finer Ø 150 mm – 500 mm,
width 100 mm – 200 mmsilicon carbide
x-no. d x t12021 8 8 40
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of shaft dimension 10 mm x 32 mm
— 60 – 80 Ø ≥ 400, width up to 40 mm fused corundum
W
U
T
X
K
W
T
U
X
K
W
T
L
BL
U
K
X
YY
R
R
W
T
LBL
U
KX
YY
R
R
T
KX
W
BL
L
U
dresser apS/Z
dresser apS/Z
dresser apS/Z-Sx
dresser apS/Z
x-no. W u x t k l Bl15488 23 10 2 28 5 21 20
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 and finer Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
x-no. W u x r t k l y Bl14296 23 15 1 45 33 5 26 1,49 20
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of — — 80 and finer Ø ≥ 500 mm,
width 200 mm – 350 mmsilicon carbide
x-no. W u x t k k35417 20 10 5 45,6 5 —
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 28 mm
- 12°sw11 x 5 mm 80 – 120 Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
x-no. W u x t k11446 20 10 5 46 5
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 28 mm sw11 x 5 mm, 12° tilted 36 – 60 Ø ≥ 500 mm,
width 200 mm – 350 mmfused corundum
Accessories DiamonD anD CBn tools
8786
Acce
sso
ries
diamond
CBn
application range for diamond and CBn wheels
Selection criteria for diamond and CBn wheels
1. shape
2. dimensions
3. diamond and cbn grit sizes
4. bonds
5. concentration
6. order information
7. guidelines for the usage of diamond and cbn wheels
90
90
91
91
91
92
93
94
94
95
97
D
X
T
D
X
T
dresser vS-Sx
dresser vS-Sx
x-no. d x t12529 10 7 45
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk0 - 25,5 mm sw8 x 6 mm 36 – 46 up to Ø 400 mm,
width up to 250 mmsilicon carbide
x-no. d x t17011 10 7 60
mounting additional information for grinding Wheel grit for grinding WheelS proCeSSing of mk1 - 40 mm sw11 x 6 mm 36 – 46 up to Ø 400 mm,
width up to 250 mmsilicon carbide
DiamonD anD CBn tools
89
Gen
eral
in
form
atio
n
accessories
88
general information
application range
Selection criteria
1. Shape
for diamond and cbn wheels
for diamond and cbn wheels
below, we have compiled the most important selection criteria for
diamond and cbn wheels.
the shape of the various diamond/cbn wheels is expressed
by a combination of figures and letters. (e.g. 6 A 2)
the basis for this designation system is the fepA standard
(fédération européenne des fabricants de produits Abrasifs /
cf. also din standard 69800 and following). first, choose the
wheel shape suited for your grinding job. the standard shapes
are compiled in the table of wheel shapes on pages 26 – 35.
if you require different shapes, this can be done any time.
in that event, please let us have your sketch or drawing.
As a rule, the shape is determined by the workpiece, the machine
and the grinding method. we recommend using a wheel shape
which is as stable as possible to avoid oscillations during grinding.
the carriers for the grinding wheels are made of different materials,
depending on the bonds.
we select the suitable wheel carrier, corresponding to the wheel
shape as well as the thermal stress and mechanical load.
diamond WheelS are uSed for
the grinding of:
CBn WheelS are uSed for
the grinding of:
carbide
cermet
carbide/steel combinations
glass
sapphire
Quartz
ceramic materials of all kinds
ferrotitanite
carbide-based powder coatings
graphite
polycrystalline diamond and cbn blanks
ceramic magnetic materials
glass-fibre and carbon-fibre reinforced synthetic materials
tungsten carbide
hardened high-speed steels (hss)
high-alloyed tool steels with at least 55 hrc
case-hardened steels
iron-based powder coatings
chilled casting
soft steels in certain applications
stellite
surgical steel
pm steels
Bond Body material
resin bond (mdt) Aluminium
Aluminium synthetic resin
graphite synthetic resin
metal bond (mdX) steel
bronze
vitrified bond (mdr) Aluminium
steel
electroplated bond (mds) Aluminium
steel
diamond
CBn
due to its hardness, diamond is an ideal abrasive for very hard
materials. Almost 90 % of the diamonds nowadays used in grinding
tools are manufactured synthetically. the basic material is graphite
which is transformed into the crystal lattice of the diamond with
the aid of pressure and temperature in the presence of catalysts.
on account of the controlled synthesis, it is possible to produce
diamonds with specific grinding properties for the most diverse
bonding systems and grinding operations.
while the diamonds in metal bonds are typically used without
a coating, diamonds coated in nickel and copper are used for resin
bonds in the majority of cases. it is primarily the uneven surface
of these coats which reinforces the fixation of the diamonds
in the bonds and accelerates heat dissipation
synthetic diamonds are produced in diverse qualities and grit sizes.
cubic crystalline boron nitride presently is the second hardest
material after diamonds. it is synthesised from hexagonal boron
nitride (a nitrogen boron compound) under pressure and
temperature in the presence of catalysts, in a manner similar
to the synthesis of diamonds.
cubic crystalline boron nitride is also available in diverse qualities
and grit sizes and with a nickel coating. the preferred application
of cbn is the grinding of hss grades and hardened steels.
CryStal lattiCeof graphite
CryStal lattiCeof diamond
CryStal lattiCe ofhexagonal Boron nitride
CryStal lattiCe ofCuBiC Boron nitride
= carbon atoms
= boron atoms = nitrogen atoms
General information DiamonD anD CBn tools
9190
Gen
eral
in
form
atio
n
3. diamond and CBn grit SiZeS
meSh grit SiZeS*)
fine grit SiZeS*)
in order to meet the various grinding requirements, a great
number of sizes are available. these sizes have been compiled
in a standard by the fepA (fédération européenne des
fabricants de produits Abrasives). the same grit sizes apply
for diamond and cbn. diamond grit is identified by a preceding
d (e.g. d 126), cbn by a b (e.g. b 126).
the sizes shown in table 1 are mesh sizes. for comparison,
we have also included the American standard Astm e11.
below the mesh grit sizes d46/b46, the series is continued
by the fine grits. grading is essentially done by charging
with water.
the grit size determines both the removal rate of diamond
and cbn wheels and the surface quality that can be achieved
on the workpiece. A higher removal rate is generally obtained
with coarser grit sizes. with finer grit sizes, the grinding quality
is improved but the removal rate is reduced.
fepa / din Standard u.S. Standard aStm e11 (meSh)
diamond CBn nominal meSh Width in μmISO R565 - 1990
diamond and CBn
narroW Wide narroW Wide narroW Wide narroW Wided1181 d1182 1180/1000 1180/850 16/18 16/20
d1101 1000/850 18/20
d851 d852 850/710 850/600 20/25 20/30
d711 d711 710/600 25/30
d601 d602 600/500 600/425 30/35 30/40
d501 500/425 35/40
d426 d427 b426 b427 425/355 425/300 40/45 40/50
d356 b356 355/300 45/50
d301 b301 300/250 50/60
d251 d252 b251 b252 250/212 250/180 60/70 60/80
d213 b213 212/180 70/80
d181 b181 180/150 80/100
d151 b151 150/125 100/120
d126 b126 125/106 120/140
d107 b107 106/90 140/170
d91 b91 90/75 170/200
d76 b76 75/63 200/230
d64 b64 63/53 230/270
d54 b54 53/45 270/325
d46 b46 45/38 325/400
diamond CBn
dr. müller deSignation averagegrit SiZe range in μm
dr. müller deSignation averagegrit SiZe range in μm
d35 30 – 40
d30 25 – 35 b30 25 – 35
d20 15 – 25
d15 10 – 20 b15 10 – 20
d9 6 – 12 b9 6 – 12
d6 4 – 8
d5 4 – 6
d3 2 – 4
*) sometimes there is a deviation between the grit size ordered by you and the grit size confirmed by us due to our computer-generated average values. this is caused by our it system, which automatically calculates the grit size for the technical definition of the tool. since the fine grit sizes consist of different grit size classes, our it system calculates and confirms the average value of the corresponding grit size class. As a result, our confirmed grit sizes will sometimes deviate from those in your order. however, we assure you with 100 % certainty that we will produce and supply your product with the grit sizes you have requested. please consider the fact that not every grit size is available. Also, not all grit grades are suitable for all bonds.
2. dimenSionS
the moSt important
dimenSionS for a diamond/CBn Wheel are:
and the dimenSionS
of the diamond/CBn layer:
2a. diameter D
2B. total height t
2e. layer depth X
2f. profile angle V°
2g. radiuS R
2C. Bore H
2d. layer Width w and U
the diameter dthe total height tthe hole h
the width of the layer W or uthe layer depth xthe profile angle v°the radius r
determine the diameter in accordance with the grinding operation
you have to perform, your machine and our cutting speed
recommendations on page 98. the larger the wheel diameter,
the more economically you will grind, thanks to the then more
favourable thermal and kinematic conditions. you will find the
possible dimensions among the individual shapes.
the layer width should always be smaller than the workpiece
to be ground.
if the layer width is larger than the workpiece to be ground, a
shoulder is formed in the layer, which damages the cutting edges.
Always choose a large X-dimension. the manufacturing costs
are almost the same – whether the wheel has a layer depth of,
e.g. X = 2 or 4 or 6 mm. the price difference then results solely
from the different diamond or cbn content. bigger layer depths
are thus considerably more economical.
please note the angle position with wheel type 1v1/14v1.
the angle indication always relates to the angle formed –
see drawing on page 42 and 51.
for the wheel shapes 1ff1 and 14f1 (page 40 and 49), we have
restricted ourselves to the most common radii. however, particularly
with type 14f1, almost all wheel diameters and intermediate radius
sizes can be manufactured.
this dimension, in general, is determined depending on
the diameter and layer dimensions. deviations are possible,
however, for cases of limited space in the machine or on
the workpiece. when placing your order, please point this out
by providing exact space requirements.
we manufacture the bores of our diamond and cbn wheels
conforming to quality h6. for an extra charge, we are also
prepared to deliver our wheels with individual bore dimensions.
the layer widths w for front end layers and u for peripheral layers
depend on the grinding operation to be performed. on principle, when
grinding with diamond or cbn wheels, the contact surfaces should
be as small as possible. small layers allow faster and cooler grinding
with cup wheels and plate-shaped wheels. the chip flow is better, and
the wheel gives a feeling of improved performance. A broader layer is
preferable in free-hand grinding, since better guidance is provided.
General information DiamonD anD CBn tools
9392
Gen
eral
in
form
atio
n
6. order information
our laBel for your tool: our laBel haS the folloWing BenefitS
for you:since the introduction of our slogan “we personalise your tools!”,
our focus has been on achieving improved reliability, greater
transparency and easier communication between you and dr. müller
diAmAntmetAll®. All of our tools now feature a new and
unique label. this guarantees the highest quality.
full trAnspArency of the grinding wheel configuration
cleAr trAceAbility of technical improvements
high reliAbility for ordering items
eAsy communicAtion due to clear identification
mdr-319 es / b126 / c150 1 2 3 4
pleaSe feel free to order thiS Card from uS!
the letters “md” stand for a genuine dr. müller
diAmAntmetAll® tool
the combination of numbers and letters stands for the
type of bond and the mixture of grit grade and grit quality
the combination of numbers and letters defines the size
of the cbn or diamond grit*)
the combination of numbers and letters defines the
concentration of the cbn or diamond grit*)
the “dr. müller diAmAntmetAll® cArd” provides
you with an overview of the new label’s structure.
in this handy format, you always have the new label
design close at hand!
telephone: +49 (0) 881 / 90 11 550
fax: +49 (0) 881 / 90 11 55100
1
2
3
4
letter ComBinationS for grit goodneSSand grit Quality
grit goodneSS
grit Quality ComBinationS
g(enius) s(tandard) or p(rofessional) gs or gp
C(uda) s(tandard) or p(rofessional) cs or cp
a(tlantis) s(tandard) or p(rofessional) As or Ap
t(esla) s(tandard) or p(rofessional) ts or tp
r(azor) s(tandard) or p(rofessional) rs or rp
e(dison) s(tandard) or p(rofessional) es or ep
*) our label, which is automatically and electronically generated, contains the factors “grain grade” and “grain quality”. these two factors can individually affect the specified grain size and concentration. this may result in a differing technical description of our tool, as compared to your order or request. we ensure you with 100 % certainty, however, that we always manufacture and deliver your product with your desired configuration.
4. BondS
5. ConCentration
the grinding behaviour of diamond and cbn wheels essentially
depends on the bond. it is the bond’s job to optimally hold
the grinding grit at the grinding temperatures and forces that
occur, whilst simultaneously providing enough space for
the chips so as to permit an easy discharge of the abraded
material. A large range of bonds is required in view of the great
number of grinding problems that occur: resin bonds,
metal bonds, electroplated bonds, ceramic bonds.
4a. reSin BondS (mdt)
4B. metal BondS (mdx)
4C. CeramiC BondS (mdr)
4d. eleCtroplated BondS (mdS)
more than 50 % of all grinding operations can be carried out by
means of resin bonds, since they support many bonding variants and
high removal rates on the workpiece.
metal bonds distinguish themselves with very high grit holding
forces. high infeed forces are required for the continuous self-
sharpening of blunted diamond tips, resulting in increased heat
amount. therefore, metal bonds always have to be used in wet
grinding. dry grinding is possible only for small contact areas
and light cuts (profile grinding on petewe, hommel and loewe).
these bonds are distinguished by porosity and profiling capability.
At present, we are manufacturing only a selection of the shapes
and dimensions contained in this catalogue, and therefore request
your inquiry in case of need.
cbn wheels with the following concentrations are also available on
request:
we manufacture diamond and cbn wheels in the following common
concentrations:
in the nickel bond deposited by electro-plating usually only one grit
layer of diamond or cbn is held firm (2 or 3 layers are contingently
possible). the electroplated s-bond with diamond as abradant is
particularly suited for machining less hard materials which are subject
to wear, however, such as graphite, mineral or glass-fibre reinforced
synthetic materials, and the like. A special field of application of
the s-bond with cbn as abrasive is the grinding of profiles in the
construction of turbines.
the concentration on the one hand largely determines the price,
but on the other hand also the overall grinding behaviour of
the wheel. An optimal relationship between wheel dimension,
grit size, bond and concentration is crucial. higher concentrations
(c100-c125-c150/v240-v360) are appropriate when high profile
stability is required, for narrow layer widths, for high bonding
hardness and in deep cutting. Average concentrations (c50-c75/
v120-v180) are recommended with cup wheels and peripheral
wheels having larger layer widths and finer grit sizes.
lower concentrations (c38-c50/v120) are primarily used with
very fine grit sizes.
by international agreement, the basis for indicating concentration
is the value c100, corresponding to 25 % by volume of pure diamond
or cbn within the abrasive layer.
thus the following formula applies for diamond and cbn:
c100 = 25 %vol = 4.4 carats/cm³ of grinding wheel layer; 1 ct = 0.2 g
ConCentration proCeSSed Carat Weight / cm3 of
grinding Wheel layer
volume %
c200 8,8 ct 50
c175 7,7 ct 43,75
c165 7,3 ct 41,25
c150 6,6 ct 37,5
c135 5,9 ct 33,75
c125 5,5 ct 31,75
c115 5,1 ct 28,75
c100 4,4 ct 25,0
c90 4,0 ct 22,5
c85 3,7 ct 21,25
c80 3,5 ct 20,0
c75 3,3 ct 18,75
c68 3,0 ct 17,0
c65 2,8 ct 16,25
c60 2,6 ct 15,0
c55 2,4 ct 13,75
c50 2,2 ct 12,5
c45 2,0 ct 11,25
c38 1,7 ct 9,5
c35 1,5 ct 8,75
c25 1,1 ct 6,25
c20 0,9 ct 5,0
c15 0,7 ct 3,75
c10 0,4 ct 2,5
ConCentration proCeSSed Carat Weight / cm3 of
grinding Wheel layer
volume %
v360 6,26 ct 35,6
v300 5,22 ct 29,7
v240 4,17 ct 23,7
v210 3,65 ct 20,8
v180 3,13 ct 18,0
v150 2,61 ct 14,8
v120 2,09 ct 11,9
v90 1,75 ct 8,9
General information DiamonD anD CBn tools
9594
Gen
eral
in
form
atio
n
7. guidelineS for the uSe
of diamond and CBn WheelS
7a. maChine 7C. Cooling
7B. mounting of diamond and CBn WheelS
All of the grinding machines for diamond and cbn wheels should
be of a highly sturdy design, be equipped with properly running
grinding spindles and wheel mounts, and be set up for vibration-free
operation. diamond and cbn wheels operated without proper
peripheral and transversal concentricity achieve only low abrading
performance and a poor surface finish since only a portion of the
diamond or cbn layer makes contact, and this portion is then quickly
overloaded. the motor output must be adjusted in such a way that
higher cutting speeds can also be used and that no substantial loss
of speed occurs, even when infeed is high. All of the machine guides
must operate without backlash. during deep grinding, i.e. at low
feed speed but high surface pressure, the bench must operate
without jolting. coolant pumps, the inlet nozzle and the volume
must be configured to ensure a strong coolant flow, especially for
deep grinding.
Wet grinding:
wet grinding is preferable for almost all grinding tasks with
diamond and cbn wheels. A sufficient quantity of the coolant
under pressure should be supplied directly to the grinding
position. this dissipates the machining heat generated during
the grinding process, washes away the machined material
and increases the life of the grinding wheel.
emulsions with a mixing ratio of 1:50 to 1:100 result in
the best removal rate and longest life for diamond grinding
wheels. for mechanical engineering reasons, oil is also
generally used as a coolant in addition to emulsions
on cnc machines. however, the cooling effect is considerably
reduced with oil.
cbn grinding wheels are used both with oil and emulsion,
and low-viscosity oils (viscosity ~4) produce the best grinding
results. it is often necessary to use both diamond and
cbn wheels for wet grinding on a single machine. using a
low-viscosity grinding oil as the cooling medium is recommended
here. however, somewhat slower infeed rates and a reduced life
of the diamond grinding wheels must be expected in this case.
special attention should be paid to optimal filtering of the
cooling medium, since this has a considerable influence
on the life of the grinding wheel and the surface quality
of the workpiece. with grinding oils in particular,
the temperature needs to be monitored as well. Additional
cooling may need to be implemented, since the oil is intended
not only as a lubricant but also as a coolant.
paying adequate attention to the choice of coolant is recommended,
since grinding wheel costs can be considerably reduced by using
a good cooling medium. diamond and cbn wheels with a bond
designed for wet grinding should only be used for dry grinding in
exceptional cases, and then only with a reduced rotational speed and
infeed.
dry grinding:
due to their characteristics, grit quality and bond composition,
diamond and cbn wheels engage well and keep their soft grinding
capacity even in dry grinding. the applied contact pressures and
infeeds, however, should be lower than those used for wet grinding.
those diamond and cbn wheels with bonds designed for dry
grinding may also be used for wet grinding.
diamond and cbn wheels should have proper concentricity and
axial run-out to ensure superior abrading performance and a high
quality surface finish. the wheels that are ground to a concentricity
and axial run-out of 0.01 – 0.02 mm are supplied in balanced
form, and they should be attached to the wheel mount as follows:
in case of large diamond and cbn wheels, and especially profile
wheels, we recommend that you send us the mount and the matching
grinding or balancing mandrel so that we can grind the wheels directly
on the mount, keeping true running deviations within the tightest
limits. All diamond and cbn wheels should remain on their mounts
until they completely wear out to avoid concentricity deviations due
to the change of mounts.
check wheel mount on the spindle with a dial gauge for true run-
ning in the peripheral and transversal directions. correct any errors.
slide the diamond or cbn wheel onto the mount. tighten the
mount slightly and check wheel running with a dial gauge.
eliminate any radial runout due to bore clearance by lightly tapping
on a piece of wood placed on the mount. tighten the mount firmly
and check it again with the dial gauge.
the Biometry of your order iS your x-numBer.
your firSt order
your SeCond order With your x-numBer
the nice thing about an X-number order is that it saves you time!
we would like to briefly explain how.
we engrave your unique x-number in addition to our tool label on every one of your tools. All of the
technical details and the manufacturing process which our technician worked out for you with your first order
of this tool are stored behind this x-number.
enter your X-number to order the same tool again today. this tool is then sent directly to the production department without any de-
tours. the time-intensive processing by our technical department and a calculation by our sales department are not required in this case.
this saves you time!
!
x
x
reCordingof the order
reCordingof the order
aSSignment of the x-numBer
produCtion
produCtion
delivery
delivery
information for engraving your tool
technically defined tool labeling
serial number
your X-number / article number
customer material number (at customer request)
technical safety requirements
brand name of a dr. müller diAmAntmetAll®
hightec bond
1
2
3
4
5
6
1
6
2
3
4
5
General information DiamonD anD CBn tools
9796
Gen
eral
in
form
atio
n
noteS
7d. dreSSing and Sharpening diamond
and CBn WheelS
7e. Cutting SpeedS for diamond
and CBn WheelS
7f. material removal rate
the folloWing optionS are availaBle:
Cutting SpeedS
dressing means restoring the running accuracy of a diamond
or cbn wheel.
the cutting speeds indicated in the table below are values from practical
experience which should be observed as far as possible. with special
materials or grinding methods, different cutting speeds may give optimal
results. thus variable speed adjustment is advantageous for obtaining
a high grinding performance and superior grinding quality.
the material removal rate is the material volume removed in a unit
of time, expressed in (mm³/s). the specific material removal rate Q’w
is calculated on 1 mm of contact width [mm³/(s • mm)].
dressing of cup wheels
pulverized silicon carbide of 80 – 120 mesh is strewn onto a
steel plate, and the diamond or cbn wheel is moved over
it under slight pressure, thereby partially removing the bond
and exposing the grinding grit.
dressing of peripheral wheels
there are several methods for achieving this:
following application of the dressing methods described above,
it is imperative that the diamond or cbn wheel still be sharpened,
i.e. that the bond be retracted so as to expose the grinding grit.
dressing by centrifugal force braking device
dressing with st37 workpieces
dressing with galvanic diamond stripping tools
in case of resin-bonded wheels:
using our whetstone no. 2 or no. 5
in case of metal-bonded wheels:
using our whetstone no. 6
stone no. 8 is recommended
for fine grit sizes.
the best way to do this:
the wheels have reached an optimal degree of sharpness
if your fingernail catches on the grinding grit (“fingernail test”).
revolutionS per minute at a Cutting Speed of
Ø mm 10 m/SeC. 15 m/SeC. 20 m/SeC. 25 m/SeC. 30 m/SeC. 35 m/SeC. 40 m/SeC. 45 m/SeC. 50 m/SeC.
20 9550 14725 19100 23875 28650 33440 38215 42990 47770
25 7640 11460 15280 19100 22920 26750 30570 34390 38215
30 6365 9550 12730 15915 19100 22290 25475 28660 31845
50 3820 5730 7640 9550 11460 13375 15285 17195 19105
70 2545 3820 5095 6370 7640 8915 10190 11465 12735
100 1910 2865 3820 4775 5730 6685 7640 8600 9550
125 1530 2290 3055 3820 4580 5350 6115 6880 7640
150 1275 1910 2545 3180 3820 4460 5095 5730 6370
175 1090 1640 2185 2730 3280 3820 4367 4910 5460
200 955 1435 1910 2390 2865 3340 3820 4300 4780
250 765 1146 1530 1910 2290 2675 3055 3440 3820
300 635 905 1275 1590 1910 2230 2545 2865 3185
350 545 820 1090 1365 1640 1910 2180 2455 2730
400 480 715 955 1194 1435 1670 1910 2150 2390
450 425 635 850 1060 1275 1485 1700 1910 2120
450 382 573 764 955 1146 1337 1528 1719 1918
550 347 521 694 868 1042 1215 1389 1563 1737
600 318 477 636 796 955 1114 1273 1433 1592
99
General information
98
Dr. Müller DIAMANTMeTAll®
leprosenweg 34D-82362 Weilheim i. Ob.
[email protected] www.diamantmetall.com
eNG 11 2018