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PACKAGINGEASY REFERENCE GUIDE

IN-THE-BOX PACKAGING SOLUTIONS

WELCOME

IN-THE-BOX PACKAGING SOLUTIONSFOR PERFECT PRODUCT PROTECTION


ANTALIS PACKAGING2

ANTALIS PACKAGING2

WELCOME

AT

Our specialist team of experienced service engineers are always on hand to provide installation, servicing or breakdown support for your packaging machinery.

For advice, ordering of spare parts, or to book a visit from one of our engineers, contact our dedicated systems support desk on 01606 567013 or email [email protected]

PACKAGING SYSTEMSTHE PERFECT COMBINATION

Antalis Packaging are a leading supplier of technically innovative packaging solutions that meet the individual needs of our customers from industry, trade and commerce. Our advantage is that we can offer the ideal solution for you from a diverse spectrum of products and services.We offer professional consultation and advice of how to optimise not only the quality of your packaging, but also the entire logistical process. An efficient and economical packaging process calls for a combination of the right packaging material and modern and technically innovative packaging technology. The use of packaging systems and machinery can help rationalise workflow processes and reduce material consumption.

HOW YOU STAND TO GAIN FROM THE INTRODUCTION OF PACKAGING MACHINERY Cost savings through the reduced use of packaging materials and waste reduction Time-saving through a faster packaging process Less physical strain on employees through ergonomic devices Uniform quality of the packaging and, in turn, uniform product protection and performance Improved work station ergonomics Shorter packaging times per package Reduced packaging material consumption

Our range of services therefore starts with on-site advice and analysis, allowing us to offer you the most appropriate machine in complete independence from the manufacturer. As we also take care of delivery, assembly, commissioning, integration and operator training, all the services are provided from a single source.

SYSTEMS SERVICE & ENGINEERING SUPPORT

Make the most of Antalis Packaging’s extended customer service offering. For our machines, we offer you maintenance agreements, using our in-house service technicians. You will be eligible for discounts on all spare parts and reduced call-out charges. You can also benefit from our telephone hotline, 01606 567013, where our in-house packaging systems department will be happy to guide you through the possibilities.

The assembly and commissioning of all packaging machines as well as the training and briefing are carried out by trained staff. From advice through the selection, storage and delivery of the consumables to tips on how to reduce material consumption, Antalis Packaging offers a truly all-round service.


For more information on our range of packaging solutions, please email [email protected] or call one of our packaging experts on 0370 241 1466

Whatever your business, it is important to protect your products during transit and storage to make sure they arrive safely to your customers and in a good condition. Products can become easily damaged during delivery, whether in the UK or shipping oversees, so it’s important to have the right cushioning and void-fill packaging system to provide effective ‘in-the-box’ padding for your products.

Antalis Packaging has the largest range of void-fill packaging systems across Europe including everything from bubble wrap, foam, corrugated paper, cushioning papers and loose fill, to bespoke products such as pouches and bags. We have strong trading partnerships with companies such as Sealed Air, FP International and Ranpak who are at the forefront of new product and system development.

FREE ON-SITE CONSULTATIONOur experts can provide a free on-site consultation of your company’s void-fill packaging and cushioning requirements. We can recommend the most appropriate materials and systems to suit throughput, pack size, fragility, and aesthetics, and provide the most cost effective solution to satisfy even the most demanding requirements.

HOW YOU STAND TO GAIN FROM OUR IN-THE-BOX PACKAGING SOLUTIONS

• Cost savings, through reduced use of packaging materials and waste reduction

• Time savings, through a faster packaging process

• Less physical strain on employees from using ergonomic devices

• Uniform quality of packaging and, in turn, consistent product protection and performance

• Improved work station ergonomics

• Shorter packaging times per package

• Reduced packaging material consumption

• Reduced product damage

• Reusable packaging for product returns and multi-trip consignments

• On-demand production means the packaging product can be created at the time of use, saving on space and also reducing carbon footprint

• Minimum material is used for maximum protection

CALL: 0370 241 1466 | VISIT: ANTALISPACKAGING.CO.UK 3

STRETCH WRAPPING LANTECH® SEMI-AUTOMATICS .......................................................................................................................... 4 LANTECH® AUTOMATICS .................................................................................................................................... 5 MASTERLINE® 710S ............................................................................................................................................. 6 MASTERLINE® 710P ............................................................................................................................................. 6

SHRINK WRAPPING MASTERLINE® 650R ............................................................................................................................................. 7

CARTON HANDLING LANTECH® C-SERIES ............................................................................................................................................ 8 LANTECH® CS-300 ............................................................................................................................................... 9 MASTERLINE® 320 ............................................................................................................................................... 9

STRAPPING MASTERLINE® 410A .......................................................................................................................................... 10 MASTERLINE® 410T .......................................................................................................................................... 10 MASTERLINE® 480 HAND STRAPPERS ......................................................................................................... 11 MASTERLINE® 490 HAND STRAPPERS ......................................................................................................... 11

AIR CUSHIONING MASTERLINE® E-PACKER .................................................................................................................................. 12 AIRSPEED® SMART ............................................................................................................................................ 12 AIRSPEED® 5000 ............................................................................................................................................... 13 AIRSPEED® HC VERSA ...................................................................................................................................... 13 FILL-AIR ROCKET™ .............................................................................................................................................. 14 WONDERFIL™ WRAP .......................................................................................................................................... 14 NEWAIR I.B.® ........................................................................................................................................................ 15 RAPID FILL® ......................................................................................................................................................... 15 FILLTECK™ ............................................................................................................................................................ 15

PAPER SYSTEMS FILLPAK TT® ........................................................................................................................................................ 16 FILLPAK® .............................................................................................................................................................. 17 WRAPPAK® ........................................................................................................................................................... 17 PADPAK® .............................................................................................................................................................. 18 PADPAK LC™ ....................................................................................................................................................... 19 PADPAK COMPACT™ ......................................................................................................................................... 19

FOAM IN PLACE INTELLIPACK® ...................................................................................................................................................... 20 INSTAPAK® ........................................................................................................................................................... 22 SPEEDYPACKER® ................................................................................................................................................ 23

INDEX

AT3 ONE LINE: 01606 567013 ONLINE: www.antalispackaging.co.uk

The latest void-fill and cushioning systems for in the box packaging requirements

We have a comprehensive range of paper, foam and polythene-related void-fill and cushioning solutions, designed to provide effective impact protection. Our systems enable you to produce void-fill and cushioning on demand, when and where you need it. By preventing the need to store large rolls of pre-inflated bubble wrap or foam, our systems also offer space saving opportunities.

In this brochure you will find a selection of our in-the-box packaging systems from foam-in-place and air cushioning to fully automated solutions, all of which are suitable for a wide range of applications. If you would like more information on which system best suits your requirements, please contact our dedicated packaging team who can discuss your options with you.

4-8 AIR CUSHIONING

9-12 PAPER SYSTEMS

13-17 FOAM-IN-PLACE/BAG

18-19 AUTOMATION

ANTALIS PACKAGING4


AIR CUSHIONING

SPEEDY AIR CUSHION SYSTEM

PRODUCT DESCRIPTION Fast, smart and easy-to-use packaging system incorporating the latest technology

AVAILABLE Mobile fill – flexible, mobile and ergonomic solution for between packing tables

ADVANTAGES

+ One single machine can run the entire range of air bags

PRO PAK’R

AIR CUSHIONING SYSTEM

PRODUCT DESCRIPTION Small and easy-to-use air cushion machine

APPLICATIONS

Void fill, cross-layer, interleaving, block and brace, wrapping andcorner protection

ADVANTAGES

+ Quick and easy to load

MINI PAK’R INDUSTRIAL

Produces up to 7.5m/minute Using RFID technology, Mini Pak’R Industrial automatically

selects the correct seal temperature, air flow and pressure seal for each film option

Designed for areas where space is limited

Ideal for warehouses and distribution centres with multiple packing tables

AVAILABLE Mobile fill – flexible, mobile and ergonomic solution for between

packing tables

Top fill – ideal if space around packing stations is limited Mini ads – produces a continuous supply of air cushions Wall mount kit, foot pedal, universal dispensing arm and stand Various film sizes and grades

+ Compact and simple to use

+ Choice of six films provides a variety of packaging possibilities

+ Multiple packing stations can offer different packaging options

Using RFID technology, Mini Pak’R Industrial automatically selects the correct seal temperature, air flow and pressure seal for each film option

Designed for industrial use, it produces up to 21m/minute

Mini ads – produces a continuous supply of air cushions Foot pedal, universal dispensing arm and stand Various film sizes and grades

APPLICATIONS Void fill, cross-layer, interleaving, block and brace, wrapping and corner protection

+ Data storage so use and consumption can be monitored

+ Auto-index functionality makes it easy to use for all operators

+ Can be incorporated into multiple packing stations


AIR CUSHIONING

MINI PAK’R RETAIL

AIRSPEED® SMART

AIR CUSHIONING SYSTEM

INFLATABLE VOID-FILL SYSTEM

PRODUCT DESCRIPTION

APPLICATIONS

Void fill, cross-layer, interleaving, lock and brace, wrappingand corner protection

ADVANTAGES

+ Quick and easy installation: just plug in and position film ready to go

PRODUCT DESCRIPTION Creates inflatable cushions on-demand for

compact or lower demand packaging operations Converts flat, easy-to-store, market leading

performance film into lightweight, non-abrasive void-fill cushioning APPLICATIONS Void-fill cushioning Perfect for any small business with big

packaging needs ADVANTAGES

+ Self-contained, compact and portable (weighs just 12kg)

+ Easy to operate – just load the film and press start

+ Single system produces inflated cushions of varying lengths and air fill levels

+ Easy installation, operation and low maintenance

+ No compressed air supply or compressor required

+ Very quiet

+ Convenient, quick and cost-effective

Small and easy-to-use air cushion machine. Produces up to 7.5m/minute

Smart and versatile solution for users who send a small number of packages

AVAILABLE Wall mount kit Foot pedal Bins Various film sizes and grades

+ Uses ambient air

+ Compact and easy to use


ANTALIS PACKAGING12

AIR CUSHIONING

MASTERLINE® E-PACKER

AIRSPEED® SMART

YOUR SMART PACKAGING SUPERHERO!

INFLATABLE VOID-FILL SYSTEM

PRODUCT DESCRIPTION Lightweight and compact air cushion system 150m roll produces a continuous chain of 200 x 130mm

air cushions at a rate of up to 7.5m per minute APPLICATIONS Void fill cushioning for shipping boxes Ideal for e-commerce companies despatching 5-15 parcels

per day ADVANTAGES

+ Can be set up wherever it is needed, saving precious workspace

+ Internal compressor works with ambient air

+ Professional and secure product shipment at the touch of a button

+ Air bags can be re-used and are 100% recyclable

+ Easy to install and operate - simply plug and play!

+ 1 roll of ePacker film produces the equivalent packaging as 2 sacks of loose fill

+ Each reel of ePacker film has an RFID sticker on the core allowing the machine to automatically set the right amount of air and welding temperature

PRODUCT DESCRIPTION Creates inflatable cushions on-demand for

compact or lower demand packaging operations Converts flat, easy-to-store, market leading

performance film into lightweight, non-abrasive void-fill cushioning APPLICATIONS Void-fill cushioning Perfect for any small business with big

packaging needs ADVANTAGES

+ Self-contained, compact and portable (weighs just 12 kg)





+ Very quiet

+ Convenient, quick and cost-effective

AT

NEW

AVAILABLE FOR JUST

£499


STRETCH WRAPPING


LANTECH® STRETCH WRAPPING SYSTEMSAUTOMATIC TURNTABLE, STRADDLE AND RING WRAPPERS

PRODUCT DESCRIPTION Fully-automated turntable, straddle and ring

stretch wrappers From the pioneers of stretch wrapping systems

FEATURES Automation with minimum floor space required Q-Series automated models offer 14 load/unload

choices, top sheet dispenser, top platen load stabiliser, 90° infeed/exit flow, load underwrap, extended mast and a variety of conveyor configurations Lantech systems pre-stretch any quality commercial

film up to 300% Light, tall unstable loads – no need to rotate on

S and RS series

SYSTEMS Q-1000 - lowest cost system in the automatic range S-1500 - increase throughput with minimum space

requirements S-2500 - reliable operation in demanding high speed

applications S-3500 - meets high throughput requirements; wraps

tall, lightweight unstable loads S-4000 - special conveyor staging eliminates wasted

time to achieve over 120 loads per hour RS-6000 - ring wrapper achieves up to 180 loads

per hour

BENEFITS

+ Includes Lantech exclusive Lan-Logix operator control

+ Film loading is fast and easy due to the patented E-Z thread roll carriage

+ Pallet-grip locks the load to the pallet

+ Load seeking clamp holds film against the load

+ Precise application of wrap force

+ Lowest cost to wrap your loads, shift after shift

+ 3 year warranty as standard, 5 year options available

+ Bespoke and design service available

AUTOMATICS WRAP SYSTEM PRODUCTION SPEED

Lantech Q-1000 Turntable Up to 50 loads per hour

Lantech S-1200 Straddle Up to 45 loads per hour





Lantech RS-6000 Ring Up to 180 loads per hour

AIR CUSHIONING

AIRSPEED® 5000AIR CUSHION SYSTEM

PRODUCT DESCRIPTION High speed air cushion system Creates inflatable cushions on-demand using ambient air Converts flat, easy-to-store, market leading performance film

into lightweight, non-abrasive void-fill cushioning APPLICATIONS Void-fill cushioning and containment Protection from shock, abrasion and vibration during transit Ideal for high volume centralised packaging

ADVANTAGES

+ Self-contained, compact and portable





+ Can run at over 75 feet per minute

+ No need for bulky storage/dispensing systems

AIRSPEED® HC VERSAHYBRID CUSHIONING SYSTEM

PRODUCT DESCRIPTION Hybrid air cushioning system Produces a variety of cushion heights and widths on demand

APPLICATIONS Perfect for operations that package products with varying

demand, size and shape Large volume cushioning, wrapping and packing Blocking and bracing Can be coupled with other AirSpeed Systems to handle side

or bottom fill ADVANTAGES

+ Can run at over 75 feet per minute

+ Easy to load and operate

+ Compact profile enables easy placement and flexibility for tight work areas

+ Reduced storage and material handling costs

+ Low maintenance costs

+ Lower total cost compared to other packaging materials

+ HC AutoFlow™ dispenser separates cushions without tearing

+ Multiple machine options provide operational flexibility

+ Compatible with sophisticated delivery systems for large scale operations

+ Multiple film choices and pillow sizes to maximise performance

+ High yield configurations

ANTALIS PACKAGING6



FILL-AIR ROCKET™

FLOWRAP

INFLATABLE PACKAGING SYSTEM

AUTOMATED MAILER SYSTEM

PRODUCT DESCRIPTION Innovative inflatable void-fill solution Faster, simpler, lighter and better prepared for your packaging

operations APPLICATIONS Designed specifically to meet the needs of modern fulfilment Produces 30 metres of inflated void-fill cushions per minute Increased productivity for demanding environments

ADVANTAGES+ Small and light+ Easy to install in a variety of packaging line configurations+ Easy to use+ Stop and start automatically on a cross seal every time+ Automated tracking control+ Auto-replenishment sensor+ Quiet mode option+ Versatile film options

PRODUCT DESCRIPTION Automated mailer system that creates ready-to-ship, customised

polybag packages at a rate of up to 30 packs per minute

Automatically adjusts to the length and height of each order and

cuts and seals the material to fit

APPLICATIONS Ideal for e-retailers

ADVANTAGES

+ Allows orders to move faster and with less time and labour required for sorting, label application, scanning or manual packing

AIR CUSHIONING

ANTALIS PACKAGING14 AT

+ The horizontal, in-line system integrates into existing packaging lines

+ The only manual task required is to place the product on theconveyor with a barcode visible, and the system will do the rest – including identifying unlabelled or out of sequence orders

+ Right-sized packaging leads to reduced freight costs and lower total carbon footprint

™


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















NEWAIR I.B.®BARRIER BUBBLE CUSHIONING SYSTEM

PRODUCT DESCRIPTION Versatile, inflatable cushioning system Fast and reliable

APPLICATIONS For all packing environments

AVAILABLE Various films sizes and grades Accessories suit all applications

ADVANTAGES + Patented barrier film bubble cushioning+ Excellent cushioning properties throughout entire shipping cycle+ Small foot print, enormous production capabilities+ Additional bolt on products available

AIR CUSHIONING

15 ONE LINE: 01606 567013 ONLINE: www.antalispackaging.co.uk

FILLTECK™

INFLATABLE CUSHIONING SYSTEM

PRODUCT DESCRIPTION High perfomance inflatable cushioning system

APPLICATIONS Cushioning, wrapping protection

AVAILABLE Many grades of film to suit all applications

ADVANTAGES+ System allows you to work on line or batch materials off line+ Material on demand+ Cost Effective+ Space saving, high performance protective packaging+ Available to rent

NEWAIR I.B.®BARRIER BUBBLE CUSHIONING SYSTEM

PRODUCT DESCRIPTION Versatile, inflatable cushioning system Fast and reliable

APPLICATIONS For all packing environments

AVAILABLE Various films sizes and grades Accessories suit all applications

ADVANTAGES + Patented barrier film bubble cushioning+ Excellent cushioning properties throughout entire shipping cycle+ Small foot print, enormous production capabilities+ Additional bolt on products available

AIR CUSHIONING

15 ONE LINE: 01606 567013 ONLINE: www.antalispackaging.co.uk

FILLTECK™

INFLATABLE CUSHIONING SYSTEM

PRODUCT DESCRIPTION High perfomance inflatable cushioning system

APPLICATIONS Cushioning, wrapping protection

AVAILABLE Many grades of film to suit all applications

ADVANTAGES+ System allows you to work on line or batch materials off line+ Material on demand+ Cost Effective+ Space saving, high performance protective packaging+ Available to rent

ANTALIS PACKAGING8



PAPER SYSTEMS

ANTALIS PACKAGING16 AT

FILLPAK TT®

FLEXIBLE, PORTABLE VOID-FILL SYSTEM

One pack of FillPak TT® paper generates the same volumes as three bags of loose fill and thus takes up less space in your warehouse.

Small machine, big result. Want to improve the ergonomics of your mailroom? The new FillPak TT® Cutter means that you no longer have to manually tear off the strand of paper and cuts off just the right length. The converter is available for a low monthly rental fee. Ask us about it!

PRODUCT DESCRIPTION Void-filling system consisting of a FillPak TT® converter

and folded paper The paper is crumpled in the converter to form the filling

material The foot pedal is used to dispense the right amount of

material to fill voids in a carton Paper is perforated for easy tearing Converter can be set up exactly where required

APPLICATIONS For filling voids in packaging cartons

AVAILABLE Single-layer paper is supplied with either 50gsm or

70gsm paper Can be portable or fixed in place

ADVANTAGES

+ Simple and ergonomic operation

+ Shorter cycle times, lower material costs, reduced storage costs

+ Can be positioned in exactly the right place in the packaging department

+ Mains operated

+ Customised integral solutions using special frames available

®


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















FILLPAK®

VOID-FILL SYSTEM

PRODUCT DESCRIPTION Void-filling system consisting of a FillPak ® converter and

folded paper The paper is crumpled in the converter to form the filling

material The foot pedal is used to dispense the right amount of

material to fill voids in goods packaging Strip of paper torn off automatically Three speeds: 0.5 m/s, 0.8 m/s, 1.5 m/s

APPLICATIONS For filling voids in dispatch packaging

AVAILABLE System consists of single-layered, folded paper and

converter

ADVANTAGES

+ Shorter cycle times, low material costs, reduced storage costs

+ For integration into almost any packaging process

+ Simple and ergonomic operation

+ Three cubic metres of void-fill material produced from 0.03 cubic metres of paper in 5 minutes


PAPER SYSTEMS


GEAMI WRAPPAK®

PERFECT IN-THE-BOX PRESENTATION AND PROTECTION

PRODUCT DESCRIPTION Patented die-cut kraft paper with a tissue interleaf paper The Geami WrapPak High Volume (HV) converter expands

the die-cut paper to a 3D honeycomb structure providing a unique wrapping product

APPLICATIONS Provides fast, in-the-box protection for retail packaging

ADVANTAGES

+ Attractive in-the-box presentation and protection

Ideal for cosmetics, glassware, housewares and electronics retailers

+ Time-saving – pads are created at high speed with minimal reloading necessary

+ Cost-effective – less material is needed to provide optimal protection

+ The converter can be placed at any packing station where individual items are packed using a protective wrap

+ Recyclabe

ANTALIS PACKAGING10



PADPAK®

PAPER CUSHIONING SYSTEM

PRODUCT DESCRIPTION Cushioning and filling system based on robust kraft paper The PadPak® system consists of paper and a converter The special two or three layer paper is transformed on-site, in the right

quantity and exactly when required, into shock-absorbent paper cushioning The paper cushioning can be shaped and adapted to fit the goods for

packaging Easy and ergonomic to use

APPLICATIONS Holds goods in place in outer packaging Ideal for wrapping mail order goods Flexible cushioning material

AVAILABLE Various converter models can be rented on favourable terms, which

includes maintenance Easily installed in any packing department

ADVANTAGES+ Rapid production of paper cushioning saves time+ Reduction in amount of packaging materials used+ Reduction in transport damage+ Single-material packaging when used with cardboard boxes+ Can be used anywhere+ Ideal for any type of packing department+ Customised integral solutions using special frames available+ Paper rolls require little storage space (e.g. compared to loose fill)

PAPER SYSTEMS


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















1 2

3

4

1

2

3

4

PadPak Junior converter

PadPak Senior converter

PadPak coiler to manufacture rolls of cushioning pads

PadPak Senior under table structure

PAPER SYSTEMS

PADPAK® COMPACTFLEXIBLE WORKSTATION SYSTEM

PRODUCT DESCRIPTION Tried and tested system comprised of a converter

and continuous kraft paper in the form of rolls or packs User-friendly paper loading or changing system Tabletop device can be easily and flexibly integrated into the existing

workstation, dispensing with the need for inconvenient round trips Can be used in small spaces Converter can be adjusted to each packing area and packer Small foot pedal

APPLICATIONS Excellent cushioning properties for light to moderately heavy goods Blocking and cushioning of the products in the surrounding packaging

ADVANTAGES+ Production of the packaging material right at the packer’s work station

+ Less material consumption through enhanced efficiency

+ Flexible packaging with narrower paper pads in small (< 10 l) and medium-sized (10-75 l) boxes

+ Customer-specific integration solutions with special stands available

+ Light rolls (8.5 kg) mean comfortable handling for packers

+ Environmentally-friendly packaging material

+ Supplied as a rental system

PADPAK LC™

UNPARALLELED CUSHIONING

PRODUCT DESCRIPTION The PadPak® LC system consists of continuous paper and a converter The paper is processed in the converter on-site, in the right quantity and exactly when

required to form shock-absorbent paper cushioning Low paper consumption as single-layer paper is used The paper cushioning can be shaped and adapted to fit the goods for packaging Simple, ergonomic operation Three different operating modes The machine is installed quickly and easily

APPLICATIONS Cushioning for light-weight and medium-weight goods Holds dispatch goods

AVAILABLE Converter can be rented on very favourable terms, including maintenance Single-layer paper supplied in boxes, on pallets

ADVANTAGES + High-speed processing, making it extremely economical

+ Excellent cushioning

+ Versatile and suitable for a wide range of dispatch goods

+ Converter can be adjusted to meet requirements of packaging site and the operating staff


™

ANTALIS PACKAGING12



INTELLIPACK®

THE INTELLIGENT FOAM-IN-PLACE PROCESS

PRODUCT DESCRIPTION Expanded polyurethane foam cushioning contained within

HDPE film Two liquids combine to rapidly expand, forming a

protective cushion around a product APPLICATIONS Protective void-filling, blocking and bracing, cushioning or

pre-moulded pads Used in high volume warehouses, distribution centres and

manufacturing facilities ADVANTAGES

+ Dynamic property - survives multiple impacts

+ Conforms to any product configuration

+ Superior protection when compared to alternative cushioning medium

+ Integrates into production line

+ Easy to inventory

+ Expands to more than 200 times its original liquid state

+ Outer film supplied flat on a roll

+ Fast

+ Minimal storage required

FOAM-IN-PLACE/BAG

ANTALIS PACKAGING20 CALL: 0370 241 1466 | VISIT: ANTALISPACKAGING.CO.UK 13

STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















FOAM-IN-PLACE/BAG


INTELLIPACK SMARTBAGGER ®

INTELLIPACK SMARTSHOT ®

INTELLIPACK SMARTSHOT ®

FOAM-IN-BAG SYSTEM

HANDHELD SYSTEM

HYBRID HAND-HELD/BAGGER MACHINE

FEATURES Ergonomic, user-friendly, intuitive machine design User-friendly and intuitive display screen Programmable control panel Large, easy-to-push buttons Easy-to-thread film Long lasting mixing module and seals Zero maintenance expense, minimal downtime to change parts Automatic cleaning cycle Consistently creates the optimal performing foam Bagger options include: SmartTRAX pads or SmartCUSHION system

FEATURES Handheld dispenser consistently creates the optimal performing foam Tapered dispenser provides greater access and more precise dispensing Heated dispenser minimises cold-shots Insulated handle stays cool maximising comfort and safety Special mounting plate allows for flexible mounting options Engineered for maximum reliability Long lasting mixing module and seals Zero maintenance expense, minimal downtime to change parts

FEATURES All-in-one hand-held and bagger machine Small footprint, cost-effective bagger option for low volume users Affordable option for the same maximum SmartSHOT benefits Package a wide variety of products with one piece of equipment

ANTALIS PACKAGING14



FOAM-IN-PLACE/BAG

INSTAPAK®

INSTAPAK® SIMPLE™

FOAM PACKAGING SYSTEMS

SUPERIOR PACKAGING SOLUTION

PRODUCT DESCRIPTION Cuts your packaging costs without compromising

product protection Available to suit all packaging applications

APPLICATIONS Suitable for home start business to blue chip

multinationals

ADVANTAGES

+ Easy to use

+ Cost effective, to suit all budgets

+ Tried and tested

+ Product enhancing

+ Space saving

+ Easily integrated into operations

+ Reduces damages

PRODUCT DESCRIPTION Foam-in-bag packaging system Merges the premium performance of Instapak® with

an on-demand delivery system Packaging that just works, right out of the box

APPLICATIONS Just-in-time foam-in-bag packaging expands on site Consistent, pre-determined packaging material

every time Ensures the right amount of material is used,

eliminating excess packaging AVAILABLE Compact, mobile platform Minimal investment, training and service Powered through a standard electrical outlet Pre-set push button operation Small 2.5 gallon material bottles snap into place Virtually mess-free: all foam components and materials

are self-contained at all times


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















FOAM-IN-PLACE/BAG

SPEEDYPACKER® INSIGHT™

INSTAPAK QUICK® RT

PACKS SAFE AND SECURE

FOAM PACKAGING ANYWHERE, INSTANTLY

CREATE PROTECTIVE FOAM CUSHIONING IN A FEW SIMPLE STEPS:

PRODUCT DESCRIPTION Foam-in-bag packaging system Continuous foam tube (CFT) technology

APPLICATIONS Ideal for electronics, spare parts, giftware and ceramics Provides protection only where it is needed Ideal for high speed packing areas

AVAILABLE Easy integration to any packaging department Flexible for any products Moulding systems available Increases the strength to the outer packaging

ADVANTAGES

+ Up to 21 foam filled bags per minute

+ Foam expands up to 280 times original volume

+ Cost effective

+ Space saving

+ Reduces damage to shipped goods

PRODUCT DESCRIPTION Innovative, highly protective foam packaging with no start-up costs Expands in seconds to form custom-fit protective foam cushions Can be activated straight from the box requiring no additional equipment

APPLICATIONS Protects products of almost any size, shape and weight

ADVANTAGES

+ Product arrives in a neat, professional package

+ Virtually eliminates shipping damage

+ Takes up little space and is completely mobile so you can use it anywhere

+ No dispensing system or warming unit needed

Press hard on the component “A” oval to break seal

Alternately “pat” back and forth on the “A” and “B” ovals fifteen to twenty times

Nestle the product into the rising foam as soon as it begins to expand

Repeat the process with a second bag to form the upper cushion

Seal the box once the foam has stopped expanding

AT23 ONE LINE: 01606 567013 ONLINE: www.antalispackaging.co.ukANTALIS PACKAGING16


FOAM-IN-PLACE/BAG

INSTAPAK® COMPLETEFOAM-IN-BAG PACKAGING SYSTEM

FULLY-AUTOMATED MOULDING EQUIPMENT

PRODUCT DESCRIPTION A compact, bench mounted system that creates continuous

foam tubes and foam-filled cushions

APPLICATIONS

ADVANTAGES

+ Reduce cube size and shipping volume

+ Compact footprint

PRODUCT DESCRIPTION Instapak® iMold instantly creates engineered, pre-moulded

Instapak® foam cushions for immediate use or to be transferred into storage bins for batching applications

APPLICATIONS Ideal for decentralised, work-cell packaging environments

ADVANTAGES

+ Significantly reduces labour and ensures that each cushion is consistently a perfect fit for your specific packaging needs


Customisable programming

Advanced Instapak® CFT Technology

INSTAPAK® IMOLD SYSTEM

Sealed Air’s patented Foam Dispersion Technology guarantees cushion consistency and integrity by dispensing the foam where it is needed most, while eliminating material waste

The operator simply selects a mould and the desired number of cushions and Instapak® iMold does the rest

+ RFID technology automatically recognises mould changeovers and loads the correct cushion recipe, providing error-free operation, while the easy-to-use touch screen display minimises set up.

Provides superior protection with minimum foam usage, putting the right amount of protection where you need it


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















AUTOMATION

EMBA – TRAYTECHTHE AUTOMATIC PACKAGING SOLUTION

AUTOMATED PACKAGING SYSTEM

PRODUCT DESCRIPTION Tray packaging machine ensures perfect product

protection, high-speed packaging and low costs

APPLICATIONS For large packaging volumes

ADVANTAGES

+ Constant packaging speed with silent operation

+ Precise process cost estimation

PRODUCT DESCRIPTION Automatically seals your product in a lightweight,

ultra-protective bubble mailer

APPLICATIONS Suitable for the fast packing of a variety of products in

protective bubble bags

ADVANTAGES

+ Reduces the number of heat seals necessary to produce a finished package off the system

Automatic tray feed uses stretch film to wrap product to a corrugated board tray that can then be securely shipped in a box

PACJACKET3

For products of various size and weights

APPLICATIONS Automatic tray dispenser

+ Standardisation of packaging types

+ Significant reduction of packaging costs

+ Optimised product protection, even in case of packaging units of different heights

+ No additional filling materials necessary

+ Very high packaging quality and professional appearance

+ Very low power consumption since no thermal processes necessary

+ No set-up time – immediately ready for use

+ Can be seamlessly integrated into existing packaging lines

7” full colour touch screen Single web system Right sizing fibre optic eye sensor Dual sensor safety system End of roll sensor No heavy lifting with pneumatic roll lift

+ Can increase fulfilment efficiency by up to 500%

High quality seals provide greater security to the bag contents

+ Produces on average 15-20 bags per minute using protective bubble film

ANTALIS PACKAGING18


AUTOMATION

INTELLIGENT RANDOM SIZING

PRODUCT DESCRIPTION Multi-award winning, intelligent random box sizer

ADVANTAGES

+ Reduces the volume of randomly packaged goods and excess packaging material for exceptional cost savings

BOXSIZER

AUTOMATED CORRUGATED PACKING SOLUTION

PRODUCT DESCRIPTION 100% automated corrugated packing solution

APPLICATIONS

ADVANTAGES

+

I-PACK®

Designed for fulfilment operations where the goal is tominimise costs - shipping, consumables and operating- while optimising productivity

The machine measures the height of the product inside the box and reduces the box to size.

+

One I-Pack® system can support multiple pick stations

+

Quick return on investment

+

The 100% corrugated package is “curb-side” recyclable

Easy to open - the built-in tear strip makes opening easy

Sizes corrugated box to fit the contents. Machine measures the void, cuts and creases the box before closing and sealing

AVAILABLE Checkweighing– automatically determines whether box

should be shipped via weight or volume Erecting, robot loading, tape or strap sealing, labelling

and bagging

+ Improve space utilisation – more boxes per pallet and per lorry

VOID REDUCTION PACKAGING SOLUTION

PRODUCT DESCRIPTION Automatically creates right-sized packaging for a wide

variety of industries

APPLICATIONS Ideal for businesses using between 300 and

3,000 boxes per day and per footprint

ADVANTAGES

+ Reduce transport costs

E-CUBE

AVAILABLE

One footprint: 1 format, 8 boxes/minute, multiple heights

Two footprints: 2 formats, 16 boxes/minute, multiple heights

+ Short payback

+ No fill material necessary


STRETCH WRAPPING








S and RS series






per hour

BENEFITS

















Midlands and South1 Tara Street Bardon Hill Bardon, Coalville Leicestershire LE67 1TWTel: 0370 241 1466Fax: 01530 505 [email protected]

Cover printed on Novatech Gloss 300gsmText printed on Novatech Gloss 150gsm

A National UK Service

North41 Road One Winsford Industrial Estate, Winsford, Cheshire CW7 3QBTel: 0370 241 1449 Fax: 0370 609 [email protected]

GlasgowTel: 0141 8809004

NorwichTel: 01603 779480

Systems sales & engineering supportTel: 01606 [email protected]

antalispackaging.co.uk

We market certified products

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