in-sight 7000 series vision system - applied controls, inc€¦ · the in-sight® 7000 series...

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IN-SIGHT 7000 SERIES VISION SYSTEM The In-Sight ® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration. This powerful vision system performs fast, accurate inspections while its compact footprint easily fits into space-constrained production lines. The unique, modular design is highly field-customizable to your application requirements. Enhanced performance keeps pace with increasing line speeds With ever-increasing production line speeds, customers no longer have to choose between high-speed and industrial performance— the In-Sight 7000 offers both! With blazing fast acquisition and industry leading vision tools, including PatMax RedLine, ® SurfaceFX,™ OCRMax ® , and color ID tools, the In-Sight 7000 vision system quickly locates the part and accurately performs the necessary inspection. Base unit Lens options Internal lighting options Filter options Cover options Flexible design is field customizable to your application When it comes to factory automation, one size rarely fits all. That’s why the In-Sight 7000 is designed with Flexible Image Technology™ (FIT™) that optimizes image formation and minimizes the need for expensive external lighting. Field-changeable and user-configurable lighting and optics modules provide users with ultimate flexibility to customize the system for their application.

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Page 1: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

IN-SIGHT 7000 SERIES VISION SYSTEMThe In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration. This powerful vision system performs fast, accurate inspections while its compact footprint easily fits into space-constrained production lines. The unique, modular design is highly field-customizable to your application requirements.

Enhanced performance keeps pace with increasing line speedsWith ever-increasing production line speeds, customers no longer have to choose between high-speed and industrial performance— the In-Sight 7000 offers both! With blazing fast acquisition and industry leading vision tools, including PatMax RedLine,® SurfaceFX,™ OCRMax®, and color ID tools, the In-Sight 7000 vision system quickly locates the part and accurately performs the necessary inspection.

Base unit

Lens options

Internal lighting options

Filter options

Cover options

Flexible design is field customizable to your applicationWhen it comes to factory automation, one size rarely fits all. That’s why the In-Sight 7000 is designed with Flexible Image Technology™ (FIT™) that optimizes image formation and minimizes the need for expensive external lighting. Field-changeable and user-configurable lighting and optics modules provide users with ultimate flexibility to customize the system for their application.

Page 2: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

2In-Sight 7000 Series Vision Systemcognex.com/InSight7000

Additional internal lighting options In addition to other small form factor lights, the In-Sight 7000 is compatible with the high-powered integrated lighting module (HPIL) used with DataMan® 360 series barcode readers. The high-powered integrated lighting module offers diffuse illumination ideal for inspecting parts at varying working distances (Not supported on 5MP model.)

Suite of enhanced vision tools including PatMax RedLine, SurfaceFX, OCRMax, and color ID tools for rapid part location and inspection.

Onboard SD card for additional data storage and easy transfer of job files between systems.

Field changeable C-mount and S-mount lenses and an autofocus option for best image resolution based on working distance.

Flexible Image Technology (FIT) optimizes image formation and minimizes the need for expensive external lighting.

IP67-rated housing provides protection in harsh factory environments.

Wrap-around LED indicator light provides clear visual pass/fail inspection results that can be seen from a distance regardless of product orientation.

Full-featured system to tackle a wide range of vision applicationsThe In-Sight 7000 vision system is engineered with the full suite of powerful Cognex vision algorithms and convenient features to help you solve your applications easily and reliably.

Extended heat sink on In-Sight 7905 5MP high resolution model.

Page 3: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

3In-Sight 7000 Series Vision Systemcognex.com/InSight7000

Integrates easily into your system infrastructureLike all In-Sight vision systems, the In-Sight 7000 uses In-Sight Explorer EasyBuilder® to set up and monitor machine vision inspections. The intuitive interface guides operators through a step-by-step setup process allowing both novice and experienced users to configure vision applications quickly and easily.

The majority of applications can be solved using the point-and-click EasyBuilder interface, however should your application requirements change, the In-Sight spreadsheet provides you with ultimate control through direct access to the vision tools and communication options. Access to the spreadsheet not only provides programming flexibility to make essential adjustments, it also offers assurance that you will be able to solve any of your vision applications.

cognex.com/easybuilder

The EasyBuilder user interface provides intuitive steps for even the most difficult applications. With no programming or spreadsheets needed, applications are deployed at breakthrough speed.

In-Sight spreadsheet provides ultimate control and direct access to vision tools.

Four simple steps guide you through the setup process.

Tools palette—Comprehensive set of vision tools for locating, measuring, counting and identifying features, plus math, logic, geometry and graphic display tools.

Settings pane—Configures all vision tool parameters and settings.

Results table—Consolidates tool results for easy viewing and helps users understand tool dependencies and performance timing.

Image centric—Point-and-click approach lets users drop in tools quickly by simply clicking on the features of interest.

1

4

2

3

Page 4: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

4In-Sight 7000 Series Vision Systemcognex.com/InSight7000

19.3 .76

19.2 .76

5.1 .20

17.98 .708

10/25/16

PLASTIC

MILLIMETERS [INCHES]

DIMENSIONS:

APPLIES TO:

NATICK, MA 01760

SPECIFIED, DIMENSIONS

IS016-01

ARE DISPLAYED IN

X.XX[X.XXX]: ± 0.13[.005]ANGULAR: ± .5°

TOLERANCES:

1:2PER ASME Y14.5M-1994 DOC NO:SCALE:

COGNEXIS7600 BASE UNIT

REL DATE:

ALUMINUM

www.cognex.com/support/In-Sight.aspMATERIAL:

UNLESS OTHERWISE

X.X[X.XX]: ± 0.25[.010]

GEOMETRIC TOLERANCES

36.0

33.0 1.30

1.42

2.38

28.0 1.10

60.5

2X M4 4.5

58.5

38.5

.6817.3

8.8 .34

4X M3 3.5

1.52

2.30

17.3 .68

REVISIONS

NOITPIRCSEDETAD

ESAELER LAITINI61/52/01

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALPLANE

3.5590.1

2.8773.0

35.7 1.41

77.5 3.05

11.8 .46

5.1 .20

17.98 .708

19.3 .76

19.2 .76

73.0 2.87

3.2181.7

3.0577.5

3.5590.1

11.8 .46

8.8 .34

.6817.3

3.5 4X M2.5

.68

1.5238.5

17.3

58.5 2.30

60.5

2X M4 4.5

1.3033.0

1.4236.0

2.38

28.0 1.10

PER ASME Y14.5M-1994 DOC NO:

X.XX[X.XXX]: ± 0.13[.005]

1:2

TOLERANCES:

DIMENSIONS:

APPLIES TO:

SCALE:

www.cognex.com/support/In-Sight.aspCOGNEX NATICK, MA 01760

ANGULAR: ± .5°

SPECIFIED, DIMENSIONS

MILLIMETERS [INCHES]

REL DATE:

IS7600 BASE WITH STANDARD LENS COVER

10/25/16

MATERIAL:ALUMINUMPLASTIC

IS016-02

ARE DISPLAYED IN

UNLESS OTHERWISE

X.X[X.XX]: ± 0.25[.010]

GEOMETRIC TOLERANCES

REVISIONS

DATE DESCRIPTION

10/25/16 INITIAL RELEASE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALPLANE

19.3 .76

19.2 .76

5.1 .20

17.98 .708

ARE DISPLAYED IN

REL DATE:

SPECIFIED, DIMENSIONS

X.XX[X.XXX]: ± 0.13[.005]

1:2

TOLERANCES:

DIMENSIONS:

DOC NO:SCALE:

www.cognex.com/support/In-Sight.aspAPPLIES TO:

EXTENDED LENS COVERPLASTIC

IS016-03

MATERIAL:

PER ASME Y14.5M-1994

COGNEX NATICK, MA 01760

ANGULAR: ± .5°

MILLIMETERS [INCHES] IS7600 BASE WITHALUMINUM

10/26/16

UNLESS OTHERWISE

X.X[X.XX]: ± 0.25[.010]

GEOMETRIC TOLERANCES

REVISIONS

DATE DESCRIPTION

10/26/16 INITIAL RELEASE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALPLANE

.34 2.30

.68

58.5

38.5 1.52

.6817.3

17.3

8.8

4X M2.5 3.5

60.5 2.38

1.1028.0 1.3033.0

1.4236.0

2X M4 4.5

2.8773.0

.4611.8

102.7 4.04

90.1 3.55

77.4 3.05

19.3 .76

19.2 .76

5.1 .20

17.98 .708

37.4 1.47

58.5

3.50

2.30

1.5238.5

.6817.3

.6817.3

88.9

4X M3X0.5 3.5

77.4 3.05

77.5 3.05

74.8 2.94

3.5590.0

2.8773.0

.4611.8

3.8397.2

74.8 2.94

44.45 1.75

REVISIONS

DATE DESCRIPTION

5/22/17 INITIAL RELEASE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALAXIS

OPTICALPLANE

PER ASME Y14.5M-1994 DOC NO:

X.XX[X.XXX]: ± 0.13[.005]

1:2

TOLERANCES:

DIMENSIONS:

APPLIES TO:

SCALE:

www.cognex.com/support/In-Sight.aspCOGNEX NATICK, MA 01760

ANGULAR: ± .5°

SPECIFIED, DIMENSIONS

MILLIMETERS [INCHES]

REL DATE:

IS7600 WITH LIGHTACCESSORY

5/22/17

MATERIAL:ALUMINUMPLASTIC

IS016-06

ARE DISPLAYED IN

UNLESS OTHERWISE

X.X[X.XX]: ± 0.25[.010]

GEOMETRIC TOLERANCES

In-Sight 7000 with Internal LightingIn-Sight 7000 Base Unit

In-Sight 7000 with Extended C-mount Cover

In-Sight 7000 with C-mount Cover

Page 5: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

5In-Sight 7000 Series Vision Systemcognex.com/InSight7000

25.4 1.00

5.1 .20

32.0 1.26

19.2 .76

OPTICALAXIS

OPTICALPLANE

1.9449.4

3.5590.1

73.0 2.87

77.8 3.06

OPTICALAXIS

OPTICALAXIS

IS016-09

X.X[X.XX]: ± 0.25[.010]

DOC NO:SCALE: 2:3

TOLERANCES:

DIMENSIONS:

ANGULAR: ± .5°GEOMETRIC TOLERANCES

www.cognex.com/support/In-Sight.aspAPPLIES TO:

PER ASME Y14.5M-1994

X.XX[X.XXX]: ± 0.13[.005]

COGNEXMILLIMETERS [INCHES]

REL DATE:

IS7905 BASE UNIIT

3/30/18

MATERIAL:ALUMINUMPLASTIC

NATICK, MA 01760

SPECIFIED, DIMENSIONSARE DISPLAYED IN

UNLESS OTHERWISE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

OPTICALAXIS

OPTICALAXIS

19.3 .76

.6817.3

58.5 2.309.1 .36

38.5 1.52

17.3 .68

4X M3X0.5 3.5

1.30

2.38

4.5 2X M4

60.5

28.0 1.10 33.0

36.0 1.42

32.0 1.26

5.1 .20

19.2 .76

OPTICALPLANE

3.5590.1

3.0677.8

95.3 3.75

73.0 2.87

25.4 1.00

OPTICALAXIS

1.3033.0

4.5 2X M4

60.5

1.10

2.38

28.0

36.0 1.42

OPTICALAXIS

OPTICALAXIS

58.5 2.30

.6817.3

1.5238.5

19.3 .76

9.1 .36

17.3 .68

4X M3X0.5 3.5

OPTICALAXIS

IS016-10

X.X[X.XX]: ± 0.25[.010]

DOC NO:SCALE: 2:3

TOLERANCES:

DIMENSIONS:

ANGULAR: ± .5°GEOMETRIC TOLERANCES

www.cognex.com/support/In-Sight.aspAPPLIES TO:

PER ASME Y14.5M-1994

X.XX[X.XXX]: ± 0.13[.005]

COGNEXMILLIMETERS [INCHES]

REL DATE:

IS7905 WITH LENS COVER

3/30/18

MATERIAL:ALUMINUMPLASTIC

NATICK, MA 01760

SPECIFIED, DIMENSIONSARE DISPLAYED IN

UNLESS OTHERWISE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

19.2 .76

32.0 1.26

5.1 .20

OPTICALAXIS

36.0

33.0 1.30

1.422.38

28.0 1.10

60.5

2X M4 4.5

OPTICALAXIS

OPTICALAXIS

9.1 .36

.6817.3

19.3 .7638.5 1.52

58.5 2.30

17.3 .68

4X M3X0.5 3.5

IS016-11

X.X[X.XX]: ± 0.25[.010]

ANGULAR: ± .5°GEOMETRIC TOLERANCES

1:2

TOLERANCES:

DIMENSIONS:

DOC NO:SCALE:

www.cognex.com/support/In-Sight.aspAPPLIES TO:

PER ASME Y14.5M-1994

X.XX[X.XXX]: ± 0.13[.005]

COGNEXMILLIMETERS [INCHES]

REL DATE:

IS7905 WITH LONG LENS COVER

3/30/18

MATERIAL:ALUMINUMPLASTIC

NATICK, MA 01760

SPECIFIED, DIMENSIONSARE DISPLAYED IN

UNLESS OTHERWISE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

OPTICALAXIS

OPTICALPLANE

90.1 3.55

3.0677.8

116.3 4.58

73.0 2.87

25.4 1.00

32.0 1.26

5.1 .20

19.2 .76

OPTICALPLANE

1.0025.4

3.0677.8

97.2 3.83

74.8 2.94

91.1 3.59

90.1 3.55

OPTICALAXIS37.4 1.47

88.9 3.50

OPTICALAXIS

OPTICALAXIS

58.5 2.30

.7619.31.52

17.3 .68

.68

18.2 .72

17.3

38.5

4X M3X0.5 3.5

OPTICALAXIS

IS016-14

X.X[X.XX]: ± 0.25[.010]

ANGULAR: ± .5°GEOMETRIC TOLERANCES

1:2

TOLERANCES:

DIMENSIONS:

DOC NO:SCALE:

www.cognex.com/support/In-Sight.aspAPPLIES TO:

PER ASME Y14.5M-1994

X.XX[X.XXX]: ± 0.13[.005]

COGNEXMILLIMETERS [INCHES]

REL DATE:

IS7905 WITH LIGHTING ACCESSORY

3/30/18

MATERIAL:ALUMINUMPLASTIC

NATICK, MA 01760

SPECIFIED, DIMENSIONSARE DISPLAYED IN

UNLESS OTHERWISE

NOTES:

1. ALL DIMENSIONS FOR REFERENCE PURPOSES ONLY.

2. ALL SPECIFICATIONS MAY CHANGE WITHOUT NOTICE.

In-Sight 7905 with Internal LightingIn-Sight 7905 Base Unit

In-Sight 7905 with Extended C-mount Cover

In-Sight 7905 with C-mount Cover

Page 6: IN-SIGHT 7000 SERIES VISION SYSTEM - Applied Controls, Inc€¦ · The In-Sight® 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration

www.cognex.com

Corporate Headquarters One Vision Drive Natick, MA 01760 USA

Companies around the world rely on Cognex vision and barcode reading solutions to optimize quality, drive down costs and control traceability.

Regional Sales OfficesAmericasNorth America +1 844-999-2469Brazil +55 (11) 2626 7301Mexico +01 800 733 4116

EuropeAustria +49 721 958 8052Belgium +32 289 370 75France +33 1 7654 9318 Germany +49 721 958 8052

Hungary +36 800 80291Ireland +44 121 29 65 163Italy +39 02 3057 8196Netherlands +31 207 941 398Poland +48 717 121 086Spain +34 93 299 28 14Sweden +46 21 14 55 88Switzerland +41 445 788 877Turkey +90 216 900 1696United Kingdom +44 121 29 65 163

AsiaChina +86 21 6208 1133India +9120 4014 7840Japan +81 3 5977 5400Korea +82 2 539 9980Malaysia +6019 916 5532Singapore +65 632 55 700Taiwan +886 3 578 0060Thailand +66 88 7978924Vietnam +84 2444 583358

© Copyright 2018, Cognex Corporation. All information in this document is subject to change without notice. All Rights Reserved. Cognex, In-Sight, OCRMax, PatMax RedLine, DataMan and Explorer EasyBuilder are registered trademarks of Cognex Corporation. SurfaceFX, Flexible Image Technology, and FIT are trademarks of Cognex Corporation.Lit. No. DS-IS7000G2-2018-05

SPECIFICATIONSIn-Sight

7600In-Sight

7800In-Sight

7801In-Sight

7802In-Sight

7900In-Sight

7901In-Sight

7902In-Sight

7905

Image Type Monochrome and colorPerformance Factor 1X 2.3X 2.5XJob/Program Memory 7.2 GB non-volatile flash memory

Image Processing Memory 512 MB SDRAM

Additional Storage 8 GB SD card, network drive via FTP over gigabit networkSensor Type CMOS, global shutter

Resolution (pixels)

640 x 480/ 800 x 600 (software

configurable)

1280 x 1024 1600 x 1200

640 x 480/ 800 x 600 (software

configurable)

1280 x 1024 1600 x 1200 2448 x 2048

Acquisition Rate (fps)217/165

(monochrome)135/100 (color)

76 (monochrome)

45 (color)

53 (monochrome)

33 (color)

217/165 (monochrome)135/100 (color)

76 (monochrome)

45 (color)

53 (monochrome)

33 (color)

32 (monochrome)17 (color)

Lens Type C-mount/S-mount/Autofocus C-mount

Light Options Internal light, DataMan 360 light; External light powered by In-Sight 7000; External light independent power

Internal light, External light

powered by In-Sight 7000; External light independent power

Internal Light Color Red, white, IR, blueIndicator LEDs SD card status, pass/fail LED and 360-degree viewing indicator ring, network LED and error LED

Built in IO 1 dedicated trigger in, 2 inputs, 2 outputs, 2 bi-directional/configurable. Additional IO available via external IO modules: CIO-MICRO or CIO-1400

Power 24 VDCIndustrial M12 Connectors 3: Power/IO; Ethernet; External light power/control

Protection IP67 with internal light option or C-mount lens coverNetwork Communications 1G (1000)/100/10 Mbps

IEEE 1588 Support Timestamp resolution: 8 ns ; Synchronization accuracy through transparent clock: 5 µsRockwell Add-on Profile Yes

Note: All models have full vision tool suite with PatMax. Optional PatMax RedLine tool.