in-factory machine connectivity solution with telit …...benefits •instant connectivity to...
TRANSCRIPT
In-factory Machine Connectivity solution with Telit & CiscoAndras Nemes, Director, Strategic Partnerships, Telit……..
Digital manufacturing
Factory OT
Current landscape
MSMQ
Enterprise ITHeterogonous OT Systems that don’t necessary talk to
each other
Enterprise IT processes not well integrated with OT
Processes
Result• Siloed Operations preventing wholistic view of operations• Weeks / months to make operational changes• Inability to predict impeding events & failures• Inability to offer new services
Custom integrations that do not scale and hard to
manage
Digital manufacturing – capability maturity model
Factory OT
Customer journey evolving with OT-IT convergence
MSMQ
Enterprise IT
Connect disparate factory
machinery to enhance existing
HMI for improved
Operational visibility
Connect
Monitor
Monitor and Manage for OEE and
Operational KPIs
Predict
Integrate with enterprise
systems and data analytics for predictive maintenance
Innovate
Offer new services
integrating with supply
chain, demand-
chain, distribution ad customer
services
Manufacturing Data Collection and Analytics Initiatives
Today’s IoT Solutions Can’t Easily Connect to Legacy Eqpt.
How to Connect?
How to View?
What’s the Format?
What Data to Select?
What Rate?
Where to Store?
How to Manage?
Countless New and Legacy Protocols
CPaaS
Industrial Analytics
Asset & Energy Manager
Customer Efficiency Initiatives
FactoryMES
Manufacturing Data Collection and Analytics Initiatives
CPaaS
Industrial Analytics
Asset & Energy Manager
Customer Efficiency Initiatives
FactoryMES
Typical Solution Requires Multiple Plant Floor PCs
PC PC PC PC PC PC PC PC PC PC
Plant Floor PCs:• Increased Security
Risk• No Disaster Recovery• High Energy Usage• Labor Intensive
Patching
IE4Kw/ IOx
IE4Kw/ IOx
IE4Kw/ IOx
IOx IOx IOx
Manufacturing Data Collection and Analytics Initiatives
deviceWISE Agents on IE Switches Allow Easy Data Access
CPaaS
Industrial Analytics
Asset & Energy Manager
Customer Efficiency Initiatives
FactoryMES
IE4000
Introducing Cisco Telit deviceWise In-factory solution
IOx
deviceWise Workbench
IE4K Industrial gateway with Telit deviceWise software
Cisco IOx Fog Director
• Connectivity to wide-range of machinery, protocol, machine data
• Edge processing with Alerts / events
• OT friendly interface to connect & react
• Deploy, manage and monitor at-scale
Benefits
• Instant Connectivity to diverse machine data
• No need for dedicated PC
• Built-in security and compliance
IE4000IOx
In-factory agility, security, uniformity with low total cost of ownership and time to value
• Operator ease of use• Ability to deploy changes in minutes• Zero programming skills needs
• Deployment simplification• Easy to deploy and scale from 1 to 1000’s of
machines• Consistent framework for any Cisco IoT Gateway
Choice of IoT Gateways
IR829IR809 IE4000Compute Module
CGR1240
§ Ethernet§ Cellular 3G, 4G
LTE§ Wi-Fi
Broad Connectivity
§ HW Accelerated Encryption
§ IPSec VPN§ 802.1x§ Firewall§ Identity Services
Proven Security
§ Ruggedized for shock/vibration, humidity, temperature, dust
§ DC power supplies
Industrial Grade
§ Centralized control
§ Network§ Security§ Fog applications
Policy-basedManagement
Application enabled
IOx IOx
IOx
IOx
Securely Connecting Operational Assets
Monitor: Gaining insights into machine data for operational efficiency?
Monitor
ModbusMTConnect FOCAS
OPC-UA
Data processing
Need:• How to monitor performance from disparate operations data?• How to simplify the configuration and deployment of monitoring logic?• How to deliver without custom code?• How to make it Operator friendly?• How to integrate with mobile, email, and alerting mechanisms?
Predict: How to enhance IT Analytical models with Operational data to enhance business outcomes?
Predict
Need:• How to integrate OT data with
enterprise IT systems & models
Factory OTMSMQ
Enterprise IT
Solution: Built-in connectors to common enterprise applications
• Leverage investment in current enterprise systems
• Integration with legacy solutions
• Built-in optional Cloud connectivity
• No need to ‘touch’ the enterprise system
MSMQ
Integrates seamlessly to any application
Success stories
PLC-BASEDINDUSTRIAL MONITORING
ChallengeImprove resource utilization, data quality and increase commonality across tools
ApplicationData integration with proprietary MES, IBM DB2 database, SQL and Activplant
ThingsProduction PLCs from Omron, Mitsubishi, Siemens and Rockwell
DataAs-Built quality data with ability to scale to market demand Many more…
PLC-BASEDINDUSTRIAL MONITORING
ChallengeIntegrate heterogeneous production assets from different suppliers
ApplicationData collection and integration with the Camstar MES
ThingsData collection from Siemens PLCs
DataManufacturing and quality control data for production of million items per day
AmericanAxle &Manufacturing
Call to action• Live demo at CiscoLive World of solutions
• Talk to the experts
Todd Edmunds, Cisco Andras Nemes, Telit
• Ready for a PoC?
Thank you