in best practices (rcm, tpm, rcfa, lub) maintenance leadership...module 11 : understanding tpm •...
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RSA Reliability All Rights Reserved 2018
In Best Practices (RCM, TPM, RCFA, LUB)
Rev. 2: February 18, 2018
Rolly Angeles
Advance Maintenance Leadership
SERVING MAINTENANCE MANKIND . . . RSA 2015
AMD Course Objective :
• Enhance essential maintenance leadership skills to effectively perform change management and cultivate a reliable excellence culture
• Understand key principles and concepts on best practices on RCM, RCFA, CBM and leverage the learning’s from them
• Develop reliable equipment and assets through the involvement of all shop floor people in a structured and detailed program.
• Ensure successful adaptation and implemen- tation of asset management improvements with absolute compliance to maintenance
Advance Maintenance Leadership In Best Practices
• Learn the best practices on maintenance and what it takes to achieve a world class maintenance management structure in your industry
• Provide a framework on developing a corporate strategy for the maintenance function
Rolly Angeles
Advance Maintenance Leadership
SERVING MAINTENANCE MANKIND . . . RSA 2015
Course Modules on Advance Maintenance Leadership:
Module 1 : What Maintenance is All About Module 6 : Maintenance Indices/KPI
Module 2 : Changing the Maintenance Culture from Reactive to Proactive
• Common belief of maintenance • Why PM cannot capture all failures • 3 fold strategy on maintenance • Is it really possible to eliminate failures
• Correct paradigm on maintenance
• World Class Maintenance Organization
• Leading and Lagging Indicators • OEE and Equipment Losses • MTBF/MTTF Explained • Reliability Explained/Weibull Analysis
Module 8 : Life Cycle Management
Module 3 : Understanding World Class Maintenance Management
• 12 areas of maintenance discipline • Basic, the strategies and advance discipline
• Concept of Life Cycle Management
Module 4: Operators Role on Maintenance • Why Autonomous Maintenance is important • Objective of Autonomous Maintenance • Role Operators will play on maintenance
• How Oil is being contaminated • Does oil really wear out • Nominal and absolute filtration • Myths About Lubrication • 13 Strategies on Lubrication
Module 9 : Lubrication Management and Oil Contamination Control
Module 5: Leadership Strategies for Reliability and Maintenance Excellence
• The need to change the maintenance culture • Applying the 12 disciplines on maintenance
• Understanding Preventive Maintenance • Objective of a PM program • PM Planning and Scheduling • When PM is feasible to perform • Survey on Top 10 PM Problems
Module 10 : Effective Preventive Maintenance Program
Module 7 : ISO 55000 Explained
Rolly Angeles
Advance Maintenance Leadership
SERVING MAINTENANCE MANKIND . . . RSA 2015
Module 11 : Understanding TPM • How TPM originated from Japan • TPM basic concept • 12 developmental steps of TPM • Preparatory, Implementation and Stabilization • Functions, goals and roles of each TPM Pillar • Mistakes to avoid on TPM • Tips in Implementing TPM • Setting TPM year end goal
• Infant, random and age related failure • Why random failures are impossible to prevent • RCM information worksheet • RCM decision worksheet • Comparing RCM and TPM strength • How to implement RCM process
Module 15 : Basic Concept of FMEA and FMECA
Module 12 : Effective Planned Maintenance Strategy for Industries
• Understanding the concept of Planned Mtce • 4 Phases of Planned Maintenance • Case Study on Planned Maintenance
• Types of FMEA/FMECA • Purpose of FMEA/FMECA • Difference between RCM and FMEA
Module 13: Condition-Based Maintenance • Concept of Predictive Maintenance • Understanding P-F Curve • Concept of Vibration, thermography and Ultrasonic Monitoring • Starting a CBM strategy in your plant
• Preparing functions, functional failures, failure modes and failure effects
Module 16 : RCM Information Worksheet
• 7 basic questions on RCM • 6 failure patterns
• Consequences of failure • Hidden and evident failures • Safety and environmental consequences • Operational and non-operational consequences
Module 17 : Understanding the Consequences of Failure
Module 14 : Understanding RCM
Course Modules on Advance Maintenance Leadership:
Rolly Angeles
Advance Maintenance Leadership
SERVING MAINTENANCE MANKIND . . . RSA 2015
Module 18 : Understanding The Different Maintenance Tasks • Run to fail, PM, On-Condition Tasks • Failure Finding and Modification
• Evidence defined, RCFA tool kit • Types of evidences, people, physical and paper evidence • Role of Principal Investigator and the Evidence Gathering Team • How RCFA interview should be conducted
Module 19 : Maintenance Tasks
• Reactive, Preventive, Predictive and Proactive • Workshop on maintenance tasks
Module 20: Applying the RCM Process
• How RCM is implemented • Understanding the RCM Decision Diagram • RCM Decision Worksheet • RCM roadmap of activities • Understanding brittle and ductile fracture
• Physical cause of failure • Why do equipment loss its usefulness
Module 24 : Why Do Mechanical Components Fail
• RCFA explained • Difference between RCA, RCFA and Failure Analysis • When to use RCFA • Simple RCA Case Study : Missing Money • Management Role on RCFA • Workshop on Sequence of Events
• Understanding physical, human and latent cause of failure
Module 22 : Physical, Human and Latent Cause of Failure
Module 21 : Root Cause Failure Analysis
Module 23 : Evidence – The Lifeblood of Root Cause Failure Analysis
Module 25 : Understanding Human Errors • Categories of human errors • RCFA Case Study
Closing Remarks
Awarding of Certificates
Course Modules on Advance Maintenance Leadership:
Rolly Angeles
Advance Maintenance Leadership
SERVING MAINTENANCE MANKIND . . . RSA 2015