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    International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308

    (Print), ISSN 0976 6316(Online) Volume 4, Issue 2, March - April (2013), IAEME

    118

    IMPROVING IMPACT AND MECHANICAL PROPERTIES OF GAP-

    GRADED CONCRETE BY ADDING WASTE PLASTIC FIBERS

    Dr. Abdulkader Ismail Abdulwahab Al-HadithiAssist. Prof. -College of Eng. / University of Anbar /Ramadi, Al-Anbar, Iraq.

    ABSTRACT

    This research includes the study of the effect of adding the chips resulting from

    cutting the plastic beverage bottles by hand (which is used in Iraqi markets now) as small

    fibers added to the gap-graded concrete. These fibres were added with different percentages

    of concrete volumes. These percentages were (0.5%) , (1%) and (1.5%). Reference concrete

    mix was also made for comparative reasons.

    Results proved that adding of waste plastic fibres with these percentages leads to

    improvements in compressive strength and Splitting Tensile Strength of concretes containing

    plastic fibres, but the improvement in Splitting Tensile Strength appeared more clearly.

    There is significant improvement in low-velocity impact resistance of all waste

    plastic fibres reinforced concrete (WPFRC) mixes over reference mix. Results illustrated that

    waste plastic fibres reinforced mix of (1.5%) give the higher impact resistance than others,

    the increase of its impact resistance at failure over reference mix was (328.6%) while, for

    waste plastic fibres reinforced mix of (0.5%) was (128.6%) and it was (200%) for fiber

    reinforced mix of (1%).

    Some photos were taken to the microstructures of concrete by using Scanning

    Electronic Microscope (SEM) and Optical Microscope.

    Keywords: Fiber Reinforced Concrete, Waste Plastic Fiber, Impact, Mechanical Properties,

    Gap-graded Concrete.

    1. INTRODUCTION

    Since ancient times, fibers have been used to reinforce brittle materials. Straw was

    used to reinforce sun-baked bricks, and horsehair was used to reinforce masonry mortar and

    plaster. A pueblo house built around 1540, believed to be the oldest house in the U.S., is

    INTERNATIONAL JOURNAL OF CIVIL ENGINEERING AND

    TECHNOLOGY (IJCIET)

    ISSN 0976 6308 (Print)

    ISSN 0976 6316(Online)

    Volume 4, Issue 2, March - April (2013), pp. 118-131

    IAEME:www.iaeme.com/ijciet.aspJournal Impact Factor (2013): 5.3277 (Calculated by GISI)

    www.jifactor.com

    IJCIET

    IAEME

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    International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308

    (Print), ISSN 0976 6316(Online) Volume 4, Issue 2, March - April (2013), IAEME

    119

    constructed of sun-baked adobe reinforced with straw. In more recent times, large scale

    commercial use of asbestos fibers in a cement paste matrix began with the invention of

    the Hatschek process in 1898. Asbestos cement construction products are widely used

    throughout the world today. However, primarily due to health hazards associated withasbestos fibers, alternate fiber types were introduced throughout the 1960s and 1970s (1).

    2. FIBER REINFORCED CONCRETE

    Concrete is considered a brittle material as it has low tensile strength and failure

    strain. It is difficult to suppress the formation and growth of cracks developed therein and

    is apt to be fractured by tensile load or dynamic load. To resolve these drawbacks and to

    prolong the service duration of concrete, fiber-reinforced concrete has been developed in

    which fibers are incorporated to improve the mechanical properties (2).

    Fiber-reinforced concrete, or fiber concrete, is a composite. It takes the advantages of the

    high compressive strength of concrete and the high tensile strength of fibers. Furthermore,it increases the energy absorption capacity of concrete through the adhesion peeling off,

    pulling out, bridging, and load transmitting of fibers in the concrete, and improves the

    ductility, toughness, and impact strength(2).

    The strength potential of nylon-fiber-reinforced concrete was investigated versus

    that of the polypropylene-fiber-reinforced concrete by Song et al(3). The compressive and

    splitting tensile strengths and modulus of rupture (MOR) of the nylon fiber concrete

    improved by 6.3%, 6.7%, and 4.3%, respectively, over those of the polypropylene fiber

    concrete. On the impact resistance, the first-crack and failure strengths and the percentage

    increase in the post first-crack blows improved more for the nylon fiber concrete than for

    its polypropylene counterpart.

    Poly(vinyl butyral) (PVB) which has many special engineering aggregate

    properties is utilized as the sole aggregate in a research done by Xu et al(4) to develop anovel cementitious composite reinforced with Poly (vinyl alcohol) (PVA) fiber . Impact

    energy absorption capacity is evaluated based on the Charpy impact test. The results show

    that PVB composite material has lower density but higher impact energy absorption

    capability compared with conventional lightweight concrete and regular concrete. The

    addition of PVA fiber improves the impact resistance with fiber volume fractions. A

    model based on fiber bridging mechanics and the rule of mixtures is developed to

    characterize the impact energy. A good correlation was obtained for the materials tested

    when experimental results are compared to those predicted by the developed model.

    Experimental investigations were conducted by Song et al(5) on tyre fiber

    specimens with different variables such as length, diameter of holes and percentage of

    coarse aggregate replacement by tyre fibers. Impact resistance test was done by ACIstandard and acid and water absorptions tests were conducted by Indian standard. Results

    obtained from the tests are use to determine the optimum size of the tyre fiber specimen

    that could be used in the rubberized concrete mixture to give the optimum performance.

    The rubberized concrete with tyre fiber specimen L50-D5 10% has shown good transport

    characteristics and impact resistance.

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    International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308

    (Print), ISSN 0976 6316(Online) Volume 4, Issue 2, March - April (2013), IAEME

    120

    3. WASTE PLASTIC FIBER REINFORCED CONCRETE

    Alhozaimy(6) study the effects of using recycled fibers (RP) from industrial or post

    consumer recycled plastic waste as reinforcing fibers in concrete. The mechanical properties,plastic shrinkage cracking and permeability of RP fibrous concrete were investigated. Four

    different volume fractions (1, 2, 3 and 4%) of recycled plastic low density polyethylene fibers

    (RP fibers) and control with no RP fibers were considered.

    The results showed that at volume fraction of 1 to 2% of RP fibers, plastic shrinkage cracking

    was almost similar to plain concrete without RP fibers (i.e., 0%) while at a volume fraction of

    3 to 4 %, no plastic shrinkage cracks were observed. Also, it was found that RP fibers have

    no significant effect on the compressive and flexural strengths of plain concrete at volume

    fractions used in this study. However, the RP fibers increased flexural toughness up to 270%.

    Yadav(7) investigates the change in mechanical properties of concrete with the

    addition of plastics in concrete. Along with the mechanical properties, thermal characteristics

    of the resultant concrete is also studied .This research found that the use of plastic aggregates

    results in the formation of lightweight concrete. The compressive, as well as tensile strengthof concrete reduces with the introduction of plastics. The most important change brought

    about by the use of plastics is that the thermal conductivity of concrete is reduced by using

    plastics in concrete.

    Thirty kilograms of waste plastic of fabriform shapes was used by Ismail (8) et al as a

    partial replacement for sand by 0%, 10%, 15%, and 20% with 800 kg of concrete mixtures.

    All of the concrete mixtures were tested at room temperature. These tests include performing

    slump, fresh density, dry density, compressive strength, flexural strength, and toughness

    indices. Seventy cubes were molded for compressive strength and dry density tests, and 54

    prisms were cast for flexural strength and toughness indices tests. Curing ages of 3, 7, 14, and

    28 days for the concrete mixtures were applied in this work. The results proved the arrest of

    the propagation of micro cracks by introducing waste plastic of fabriform shapes to concrete

    mixtures. This study insures that reusing waste plastic as a sand-substitution aggregate inconcrete gives a good approach to reduce the cost of materials and solve some of the solid

    waste problems posed by plastics.

    3. EXPERIMENTAL PROGRAM

    3.1. Materials

    3.1.1. CementOrdinary Portland Cement (OPC) ASTM Type I is used. The cement is complied to

    Iraqi specification no.5/ 1999(9)

    3.1.2. Fine AggregateNatural gap-graded sand is used in production of concrete specimens which was

    used in this study. Results of sieve analysis of this sand are shown in Table (1).

    3.1.3. Coarse Aggregate

    Gap-graded uncrushed course aggregate is used for all concrete mixes in this

    study. Table (2) gives the sieve analysis results of that course aggregate.

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    121

    Table (1): Sieve Analysis Results of the Sand Used.

    Percent Passing

    Sieve Size (mm)No Limits of British Standard

    Specifications (BSS. 882 (Zone 1))(10)Fine aggregate

    90-1001004.75mm1

    60-9546.62.36mm2

    30-704.61.18mm3

    15-340.28600micron4

    5-200300micron5

    0-100150micron6

    Fig.1: Grading of fine aggregate used in this study.

    Table (2): Sieve Analysis Results of the Gravel Used.

    90

    60

    30

    15

    50

    10095

    70

    34

    20

    10

    100

    46.6

    4.60.28 0 00

    20

    40

    60

    80

    100

    120

    PercentagePassing%

    Seive Size (mm)

    Lower PassingPercentage

    Upper Passing

    Percentage

    Actual Fine Agg.

    Grading

    Percent Passing

    Sieve Size (mm)No Limits of British Standard Specifications(BSS. 882 (Zone 1))(10)

    Coarse aggregate

    95-10010037.51

    30-7080202

    10-3518.810.03

    0-51.25.04

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    122

    Fig.2: Grading of coarse aggregate used in this study.

    3.1.4 Mixing Water

    Ordinary tap water is used in this work for all concrete mixes and curing of

    specimens.

    3.1.5. Plastic Fiber

    Plastic fibers with average 1cm length and average 2mm width were produced bycutting plastic beverage bottles by hand.

    3.2. Preparation of Specimens and Curing.The moulds were lightly coated with mineral oil before use, according to ASTM

    C192-88(11), concrete casting was carried out in three layers. Each layer was compacted by

    using a vibrating table until no air bubbles emerged from the surface of concrete and the

    concrete is levelled off smoothly to the top of moulds.

    3.3 Mixing and Compaction of ConcreteMixing operations were made in the concrete laboratory in the civil engineering

    department of University of. A 0.1m3

    pan mixer was used. Pouring the coarse aggregates

    made mixing and cement in two alternate times and mixing them dry while adding the fibersuntil a homogenous dry mix is obtained. The water is added then and mixing continued until

    final mixing mix is obtained.

    The concrete mix is poured, in three layers, in the molds. An electrical vibrator made

    compaction for not more than 10 sec.

    95

    30

    10

    0

    100

    70

    35

    5

    100

    80

    18.8

    1.20

    20

    40

    60

    80

    100

    120

    37.5mm 20mm 10mm 5mm

    PercentagePassing%

    Seive Size (mm)

    Lower Passing

    Percentage

    Upper Passing

    Percentage

    Actual Coarse

    Aggregate Grading

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    123

    3.4. Mixes

    Table (3): Mix Proportions of Materials Used in this Work for Making One Cubic Meter of

    Concrete.

    SymbolCement

    (kg)

    Sand

    (kg)

    Gravel

    (kg)

    Water

    Liter

    Waste Plastic Fibers

    Waste

    Plastic

    Fibers(kg)

    Waste

    Plastic

    Fibers%

    RC 412.5 618.7 1237 185.6 0 0

    F0.5 410.4 615.6 1231.2 184.7 5.5 0.5%

    F1.0 408.4 612.6 1225.12 183.8 11 1%

    F1.5 406.3 609 1218.94 182.8 16.5 1.5%

    3.5. Tests

    3.5.1. Compressive Strength TestThe compressive strength of concrete is one of the fundamental properties used to

    specify the quality of concrete. The digital hydraulic testing machine (ELE) with capacity of

    (2000) KN and rate of 3 KN/Sec, is used for the determination of compressive strength of

    concrete. Three cubes of (100100100) mm concrete were tested according to B.S.1881.

    Part(5):1989(12). The average of three cubs was recorded for each testing age (7, 28 and 56)

    days respectively for compressive strength.

    3.5.2. Spletting Tensile StrengthSplitting tensile strength was conducted on cylinders of (100mm diameter and 200mm

    height according to ASTM C496-05 (13). The average of three specimens in each case was

    taken. The splitting tensile strength was determined by using the digital hydraulic testing

    machine (ELE) with capacity of (2000) KN and rate of (0.94) KN/Sec. The average of threecylinders was recorded for each testing age (7, 28 and 56) days respectively for splitting

    tensile strength.

    3.5.3. Low Velocity Impact Test

    Eight 56-day age (500 500 50) mm slab specimens were tested under low

    velocity impact load. The impact was conducted using 1400gm steel ball dropping freely

    from height equal to 2.4m. The test rig used for low velocity impact test consists of three

    main components: Plate (1).

    A steel frame, strong and heavy enough to hold rigidly during impact loading. The

    dimensions of the testing frame were designed to allow observing the specimens (square slab)

    from the bottom surface to show developing failure, during testing. The specimen was placed

    accurately on mold which were welded to the support ensure the simply supported boundarycondition.

    The vertical guide for the falling mass used to ensure mid-span impact. This was a

    tube of a round section.

    -Steel ball with a mass of 1400 gm.

    -Specimens were placed in their position in the testing frame with the finished face

    up. The falling mass was then dropped repeatedly and the number of blows required to cause

    first crack was recorded. The number of blows required for failure (no rebound) was also

    recorded.

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    Plate (1): Tes

    4-RESULTS AND DISCUSSION

    4.1. Compressive StrengthFigs. (3) and (4) show t

    percentages for all ages. From thspecimens increases with time, bbetween the reference concrete

    results of compressive strength ofAll the mixes have shown

    mixes with waste plastic fibers pcompressive strength more than tincrement was equal to (7.5%)

    compressive strength of mix withand 56 day ages. The reason of thon mix. This led to form stiff bon

    Table (4): Comp

    Mix Waste plastic fibVf%

    RC 0

    FR0.5 0.5

    FR1.0 1

    FR1.5 1.5

    ngineering and Technology (IJCIET), ISSN

    ne) Volume 4, Issue 2, March - April (2013),

    124

    Rig Used for Low Velocity Impact Test

    e variation the compressive strength with wast

    se figures it can be seen that, the compressivet the percentage of increasing in compressive sC and the fiber reinforced concrete FRC. Table

    all mixes in this research.strength values above (35) MPa at 56 day age. Fi

    ercentage by volume (Vf%) equal to (0.5%) anhat of reference mix at 56 age of test. The maxifor concrete mix containing (1%) waste plas

    (Vf=1.5%) decrease if comparing with referenceis is the fiber after which (1%) had formed bulksabout these bulks.

    essive Strength of FRCs at Different Ages with

    rs

    Compressive strength (MPa) at indicat

    (day)

    7 28

    26.4 33

    23.4 32

    27.3 34

    26 29

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    plastic fiber

    strength of allrength differs(4) show the

    ber reinforced

    (1%) have amum value ofic fiber. The

    mix at 28 dayand segregate

    ed ages in

    56

    41.2

    41.3

    44.3

    35

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    Fig. 3: The relationship

    Fig.4: Development of Co

    4.2. Splitting Tensile StrengthThe results of splitting te

    (7, 14, 56) days. The relations

    waste plastic fiber is shown inplastic fibers leads to increase

    (Vf=1% ) of waste plastic fiber ,b

    increase is due to the fact that t

    Also we can note that the plain

    parts, while the mode of failur

    without separation. The maximu

    (1%) waste plastic fiber by volu

    85

    23

    28

    33

    38

    43

    20

    25

    30

    35

    40

    45

    CompressiveStrength(MPa)

    35

    Age (Day)

    ngineering and Technology (IJCIET), ISSN

    ne) Volume 4, Issue 2, March - April (2013),

    125

    between compressive strength and age for all m

    pressive Strengths for all Concrete Mixes at A

    nsile strength for various types of concrete spe

    ip between splitting tensile strength and vari

    igures (5) and (6). It can be seen that the addif remarkable splitting tensile strength but it d

    t it is still higher than the splitting of reference

    e presence of waste plastic fibers arrests crack

    concrete cylinders fail suddenly and split into

    in cylinders with waste plastic fibers is crac

    m splitting tensile strength is obtained at mixi

    e.

    13 18 23 28 33 38 43 48 53 5810 15 20 25 30 35 40 45 50 55 60

    Age (Day)

    Vf% of waste plastic fibers

    0%

    Vf=0.5%

    Vf=1%

    Vf=1.5%

    0%0.5%1%

    1.5%

    0

    20

    40

    60

    26.4

    33

    41.2

    23.4

    32

    41.3

    27.3

    34

    44.3

    26

    29

    Vf% of waste plastic fibers

    CompressiveStrength(Mpa)

    0%

    0.5%

    1%

    1.5%

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    ixes.

    ll Ages.

    imens at age

    ous ratios of

    tion of wastecreases after

    concrete. The

    progression.

    two separate

    ed at failure

    ng containing

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    Table (5): Splitti

    MixWaste plastic fib

    Vf%

    RC 0

    FR0.5 0.5

    FR1.0 1

    FR1.5 1.5

    Fig.5: The relationship b

    Fig.6: Development of Seplit

    85 1

    0.90

    1.10

    1.30

    1.50

    1.70

    0.80

    1.00

    1.20

    1.40

    1.60

    1.80

    SplittingTensileStrength(M

    Pa)

    56

    Age (Day)

    ngineering and Technology (IJCIET), ISSN

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    126

    g Tensile Strength of FRCs at Different Ages

    ersCompressive strength (MPa) at indica

    (day)

    7 280.88 1

    0.884 1.04

    1.138 1.57

    1 1.38

    tween splitting tensile strength and age for all

    ting Tensile Strengths for all Concrete Mixes at

    13 18 23 28 33 38 43 48 53 5815 20 25 30 35 40 45 50 55 60

    Age (Day)

    Vf% of waste plastic fibers

    0%

    Vf=0.5%

    Vf=1%

    Vf=1.5%

    0%0.5%

    1%1.5%

    0

    0.5

    1

    1.5

    2

    7

    0.88

    1

    1.44

    0.884

    1.04

    1.6

    1.132

    1.57

    1.7

    1

    1.13

    1.38

    Vf% of waste plastic fibers

    SplittingTensileStrength(Mpa)

    0%

    0.5%

    1%

    1.5%

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    ted ages in

    561.44

    1.6

    1.7

    1.38

    ixes.

    All Ages.

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    127

    4.3. Impact Resistance and Mode of Failure

    The impact resistance of concrete slabs was determined in terms of the number of

    blows required to cause complete failure of the slabs. The mass of (1400 gm) was repeatedly

    dropped for a (2400 mm) height up to the failure of slabs. Two sets of number of blows wererecorded depending on the mode of failure: at first crack and at failure. Total fracture energy

    here is the product of the height of the drop (2.4 m) and weight of the dropped mass (1.4 kg)

    by the number of blows to failure. The results of low velocity impact tests of all mixes at

    age of (56) days are presented in Table (4) below, it can be seen that there is a significant

    improvement in the low-velocity impact resistance for the all mixes containing waste plastic

    over reference mix. Fig.(7) shows the effect of adding waste plastic which were added as a

    percentage by volume of the concrete at first crack and failure. It can be seen that, when the

    ratio of waste plastic: concrete percentage increased the impact resistance also increased. For

    a (1.5%) ratio the number of blows reached to (30) blows at failure while they recorded as

    (16) at first crack (each result average for two specimens). The increase of its impact

    resistance at failure over reference mix was (328.6%). Fig.(8) showed the relationship

    between impact resistance and splitting tensile strength at failure.From figures (7), (8) and (9) it can be noticed that, at percentage of (1.5%) of waste

    fiber add to concrete, the specimens show a good resistance to fracture due to the distribution

    of fiber across the concrete. That means the increase in tension stress, ductility, more energy

    absorption and bond strength.

    Some photos were be taken to the microstructure of WPFRC by optical microscope in

    the laboratories of Iraqi Ministry of Sciences and Technology and other photos were be taken

    by Scanning Electronic Microscope Technology (SEM) in the labs of South West Jiaotong

    University-China. Plate (2) and Plate (3) show the waste plastic fiber inside the

    microstructure of concrete.

    Table (4): Results of impact test at 56 days age

    Panels Vf%

    No. of blows to first

    crack

    No. of blows to

    failureTotal energy (Nm)

    Results Mean Results MeanFirst

    crackFailure

    RC0

    65

    87 164.8 230.72

    4 6

    FR0.50.5

    99

    1716 296.64 527.36

    9 15

    FR1.0 114

    1318

    21 428.48 692.1612 24

    FR1.5 1.515

    1633

    30 527.36 988.817 27

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    Fig. 7: The relationship between impact resistance (number of blows) and fiber content by

    volume for all mixes.

    Fig. 8: The relationship between splitting tensile strength and impact resistance (number of

    blows) and for all mixes.

    0.3 0.8 1.30.0 0.5 1.0 1.5

    (Vf%) of Wast Plastic Fibers

    5

    15

    25

    0

    10

    20

    30

    ImpactResistance(No.ofBlows)

    Impact Resistance

    First Crack

    Final Failure

    8 13 18 23 285 10 15 20 25 30Impact Resistance (No. of Blows Until Failure)

    1.3

    1.5

    1.7

    1.2

    1.4

    1.6

    1.8

    SplittingTensileStrngth

    (MPa)

    Polynomial

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    Fig. 9: The relationship betwee

    a

    Plate(2):a-50X photo

    b-200X photo of

    First c

    Failu

    ngineering and Technology (IJCIET), ISSN

    ne) Volume 4, Issue 2, March - April (2013),

    129

    n total energy and waste plastic fiber content b

    all mixes.

    b

    of WPFRC microstructure by optical micro

    PFRC microstructure by optical microsco

    0%0.5%1%

    1.5%

    0

    200

    400

    600

    80

    10

    rack

    e

    164.8

    230.72296.64

    527.36

    428.48

    692.16

    527.36

    988.8

    Vf%

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    volume for

    cope.

    e.

    0

    TotalEnergy(Nm)

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    ab

    c

    Plate(3):a-150X photo of WPFRC microstructure by SEM.

    b-150X photo of WPFRC microstructure by SEM.

    c-200X photo of WPFRC microstructure by SEM.

    5. CONCLUSION

    Based on the expiremental work and results obtained in this study, the following conclusions can

    be presented:

    1. Addition of waste plastic fibers with different volume ratios to gap-graded concrete slightly increasesthe compressive strength up to (Vf=1%) at ages 7, 28, and 56 days comparing with the original mix. Themaximum values of increasing were about (3%) for 28 days and (7.5%) for 56 days age for WPFRC mix

    with (Vf=1%) .

    2. Addition of waste fiber with different volume ratios to gap-graded concrete increases the splitting tensile

    strength for WPFRC mixes at ages 28, and 56 days comparing with the original mix. The max. value ofincreasing is (57%) for 28 day while (18%) for 56 days age for the mix with (Vf=1%) of waste plastic fiberto . Another mixes also show increasing in the splitting tensile strength but not as (1%) percentage.

    3. A significent improvement in the low velocity impact resistance of all gap-graded mixes modified with

    waste plastic fibers over reference mix. The increase in the waste plastic fibers percentage gives highernumber of blows at both first crack and failure comparing with reference mix. The amount of increasing

    varied from (128.5% ) at (Vf= 0.5%) to (328.6%) for (1.5%) volume ratio at failure.4. Results of this study open the way to use of waste plastic for developing the performance properties of

    gap-graded concrete and extension in studying the hole properties of gap-graded concrete containing these

    kind of fibers.

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    (Print), ISSN 0976 6316(Online) Volume 4, Issue 2, March - April (2013), IAEME

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    ACKNOWLEDGMENT

    I would like to express my extreme and very special thanks and appreciation to

    Dr. Fuhi Li - Department of Civil Engineering Material - School of CivilEngineering/Southwest Jiaotong University for his assistance in preparing samples and taking

    SEM for these samples.

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