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212
7
51
812
5914
60
1
1914
18
12
12
1
6,000 LTRWS
62
TL
TL
WS
12012
APPROX
(68 716)
82 ID
8734 OD
SEE PLAN VIEW FOR ORIENTATION
(3) LIFT LUGS
C
B
N
O
K
G1 G2 P
L
E F
212
5°
M1 M2
CHILLED WATER INLET ANDHOT WATER INLET IF USED
STEAM INLETIF USED
D V
6
X
(2.30)
METTLER TOLEDO 0970 RINGMOUNT WEIGH MODULE PACKAGE #097003034-1TOTAL MAXIMUM LOAD: 23,148 LB.INCLUDES 316L STAINLESS STEEL TOP AND BOTTOM MOUNTING PLATES;INCLUDES 16.4' (5M) INTEGRATED LOAD CELL CABLE/CELLINCLUDES ONE (1) NEMA 4X/IP65 316 STAINLESS STEEL ANALOGJUNCTION BOX; INCLUDES ONE (1) 25' HOME RUN CABLE
15°
H
316
316LTYP
38
316LTYP
50
51
53 54 55
PROXIMITY SWITCH AND BRACKETSEE NOTE #25
10°
52
56
A
PRESSURE WARNINGLABEL
117 118
18
316LTYP
NOZZLE SCHEDULE
LOC. DESCRIPTION
DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
DRAWING NO.
DO NOT SCALE DRAWING
QTY. REQD.:
This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.
ST. CLOUD, MNSERVICE QTY.
DATE
PREFIX
DATE
DCI ORDER NO.:
REV
TITLE
A
PRODUCTION
SCALE:R
APPROVAL
REVISION DESCRIPTION
PROJ. MAN.
REV
PROJ. ENG.
REV BY/DATE
MK.
NOZZLE ACCESSORIES
DESCRIPTION / (ITEM NO.)
ITEM NO.
CAPCLAMP GSKT
B
C
D
E
CS18852 2
1/8
CCH
02/05/07
CCH
01/09/07
MDR
SAH
014-04 JS3601SHEET 1 OF 3
INTERIORRA
FINISHMATERIAL DESCRIPTIONITEM
FINISHRA
EXTERIOR
LEGS
MANWAY GASKET
FITTING GASKETS
BREAST RING
BTM HD SHEATHING
TOP HD SHEATHING
SHELL SHEATHING
HEAD HEAT TRANS
SHELL HEAT TRANS
SHELL
TOP HEAD
BTM HEAD
MATERIAL SPEC.
PLATE 5/16 SA240,316/316L 10E N/A
PLATE 3/8 SA240,316/316L 10E 30
PLATE 3/8 SA240,316/316L 10E N/A
SHEET 14 GA SA240,316/316L
SHEET 14 GA SA240,316/316L
SHEET 12 GA SA240,316/316L 30
N/A N/A N/A
SHEET 12 GA SA240,316/316L 30
SHEET 8 GA SA240,316/316L 30
PIPE 6 SCH 40 SA312,316/316L 30
FDA CFR 21 PART 177.2600 WHITE SILICONE
FDA CFR 21 PART 177.2600 SILICONE
6,000 LTR ROUND VERTICAL MIX TANK
REVISED PER RETURNED APPROVALDRAWING.
D
25 SF
DIMPLE JACKET ON THIS JOB IS DESIGNED FOR
BTM HEADTO SHELL
BTM HEADTO SHELL
CHILLED WATER
STEAM
DIMPLE PATTERN TYPE:
TOP HEADTO SHELL
RADIOGRAPHY-HEAT TRANSFER
RADIOGRAPHY-VESSELTOP HEADTO SHELL
NON-DESTRUCTIVE EXAMINATION
NONE
TOP HEAD
TOP HEAD
OTHER:
COOLING MEDIUM:
HEATING MEDIUM:
AREA SHELL: 90 SF
SHELL
LONG. SEAM SHELL
BOTTOM HEAD
BOTTOM HEAD
2-1/4 X 2-1/4, TYPE AF
HEAD:
87.31 ID, 87 DR, 2 KR, .5 SF
82 ID, 82 DR, 6 KR, 1 SF82 ID, 82 DR, 6 KR, 1 SFN/A
CONVENTIONAL
CONVENTIONAL
HEAT TRANSFER SURFACE INFORMATION
NON-THERMAL SHOCK LOADINGTHERMAL SHOCK LOADING
"ONE BOX MUST BE CHECKED"
HEAD DIMENSIONAL INFORMATION
SHELL:
HEAD: DIMPLED
DIMPLED
PAINT, EXT:
BTM OUTER HD:
TOP INNER HD:BTM INNER HD:
TOP OUTER HD:
N/A
HALF PIPE
HALF PIPE
OTHER
OTHER
N/A
SURFACES COVERED WITH INSULATION TO RECEIVE A 5 MIL.COATING OF THURMALOX - ALL: HEAT TRANSFER: NONE:
(4) 2-1/2 DCI SPRAY BALLSCIP DATA:
SHELL:BTM HEAD:TOP HEAD:
2" CHLORIDE-FREE CERAMIC FIBER
N/A2" CHLORIDE-FREE CERAMIC FIBER
INSULATION
LEG BRACING
ALL OTHER PRODUCTCONTACT SURFACES
PIPE 1-1/4 SCH 10
N/A
SA312,316/316L
316/316L 10E
N/A 30
10E
N/A N/AN/A
N/A
N/A
N/A N/A
N/AN/A
N/A
N/A
N/A
N/A
N/A
N/A N/A
N/AN/A
CIP FLOW RATE: 20 G.P.M. AT 20 P.S.I. (EACH)
ADDED CIP MANIFOLD AND MANWAY PROX.SENSOR
NOZZLE "U" TO BE ON A 15" RADIUS IN LIEUOF 10".
REVISED PRESSURE POTS & UPDATED TRAVTO SHOW AS BUILT, UPDATED PROCEDUREX-7033-7,ADDED PROCEDURE X7264-0
CCH02/05/07
CCH03/01/07
AWL06/14/07
VESSEL TEST PRESSURE:
JACKET TEST PRESSURE:
PRODUCT DATA:
VISCOSITY:
EST. EMPTY WEIGHT:
EST. OPERATING WEIGHT:
EST. FULL FLOODED WEIGHT:
SEISMIC ZONE:
SPECIFIC GRAVITY:
(DESIGN)
78 PSIG
195 PSIG
DISTILLED WATER
5 CPS 1.05
4,610 LBS
18,500 LBS
N/A
UBC 97 ZONE I
10 SUITABLE PRESSURE AND/OR VACUUM RELIEF DEVICES MUST BE INSTALLED BY CUSTOMER FOR OPERATION OF VESSEL AND/OR HEAT TRANSFER SURFACE.
13 ALL REINFORCEMENT PADS MUST BE PROVIDED WITH (1) 1/8 DIA. WEEP HOLE LOCATED AT THE LOWEST POINT WHEN THE VESSEL IS IN ITS NORMAL OPERATING POSITION.
15 NOZZLE END I.D. SURFACES HAVE A MINIMUM 1/16 RADIUS.
16 DCI SURFACE FINISH DEFINITIONS: AI = AS IS WELD OR MATERIAL. CC = COLOR CLEANED WELD. BB = BEAD BLASTED WELD OR MATERIAL. HRAP = HOT ROLLED PLATE MATERIAL. 2B = COLD ROLLED MILL MATERIAL. NUMERIC VALUE = RA. NUMERIC VALUE + "E" = RA AFTER FINAL ELECTRO-POLISH. WELD FINISH SAME AS BASE MATERIAL UNLESS NOTED OTHERWISE, EX. 32/70 (BASE/WELD).
11 PRODUCTION TO PROVIDE PROTECTION FOR ALL NOZZLES AND FITTINGS PRIOR TO SHIPMENT. VESSEL MUST BE ADEQUATELY VENTED.
12 WELD SEAMS IN VESSEL HEAD AND SHELL SHOULD BE LOCATED WHERE POSSIBLE TO AVOID ALL NOZZLES, ACCESS OPENINGS, AND REINFORCEMENT PADS.
14 FINAL BORE OF 25MM INGOLD FITTINGS ID TO .985"-.988" AFTER WELDING. (WHEN APPLICABLE)
5 ALL ASME WELDING PROCEDURES ARE IN ACCORDANCE WITH ASME CODE UW-28.
4 ALL ASME WELDING TO BE DONE BY ASME QUALIFIED WELDERS.
9 VESSEL AND/OR HEAT TRANSFER SURFACE TO BE HYDROSTATICALLY OR PNEUMATICALLY TESTED PER UG-99. CHECK FOR DEFECTS, REPAIR AND RETEST IF NECESSARY.
8 VESSEL AND/OR HEAT TRANSFER SURFACE DESIGNED IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA.
7 ALL FLANGES WILL HAVE BOLT HOLES STRADDLE THE 0°-180° & 90°-270° CENTERLINES, UNLESS SPECIFIED OTHERWISE.
6 ASME CODE JURISDICTION ENDS AT THE FIRST SEALING SURFACE EXCLUDING MANWAY.
3 ALL TOLERANCES ARE IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA AND DCI STANDARD VESSEL TOLERANCES DRAWING 020000.
2 DCI, INC. SHALL NOT BE RESPONSIBLE FOR THE CORROSION RESISTANCE OF EQUIPMENT OR ANY RESULTING DAMAGES. IT IS THE PURCHASER'S RESPONSIBILITY TO SPECIFY THE CORRECT MATERIAL OF CONSTRUCTION SPECIFICATION FOR THE INTENDED APPLICATION(S). CONSULTATION WITH QUALIFIED PERSONNEL IN MATERIAL SELECTIONS IS HIGHLY RECOMMENDED.
1 ALL CUSTOMER SUPPLIED PARTS MUST HAVE PROPER IDENTIFICATION, PARTIAL DATA, AND MILL TEST REPORTS BEFORE BEING WELDED TO VESSEL.
NOTES:
17 DCI TO PERFORM THE FOLLOWING TESTS AND PROCEDURES:X-7033-7 - HYDROSTATIC PRESSURE TEST (RECORD RESULTS WITH PRESSURE POTS AND GEMU VALVES)
NONE NONE NONE NONE
NONENONE
CERTIFIED BYdci INC
ST CLOUD, MINNESOTA
WRT-
VESSEL MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI
VESSEL VOLUME GAL ( LTR)
JACKET MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI
JACKET VOLUME GAL ( LTR)
MFRS SERIAL NO
YEAR BUILT
60 35015 350-20 60 -15
1,585.2 6,000
147 35015 350-20 150 -15
13.1 49.6
JS3601
X-7039-6 - ELECTROPOLISHING & PASSIVATIONX-7051-6 - BPE CIP COVERAGE TEST
X-7065-2 - BPE DRAINAGE TEST PROCEDUREX-7086-1 - BPE SURFACE FINISH TEST PROCEDURE
18 MATERIAL CERTS REQUIRED ON ALL WETTED COMPONENTS.
19 MAG MIXER = STERIDOSE MODEL SMA 120/220 P/N: SMA 120H/220 TC EP NEMASS E IMP SMA = IMPELLER DESIGN - CLOSED 120H/220 = STERIDOSE MODEL TC = BEARING MATERIAL - TUNGSTEN CARBIDE EP = STANDARD FINISH WITH ELECTROPOLISH NEMASS = DRIVE - NEMA SIZE, AC DRIVE, WASHDOWN DUTY E = DRIVE EXTENSION IMP = SPEED SENSOR INSTALLED ON DRIVE ALL STAINLESS STEEL CONSTRUCTION
IMPORTANT1 TO PREVENT FOAMING, WHIPPING, OR OTHER PRODUCT DAMAGE, A VARIABLE FREQUENCY DRIVE (INVERTER) SHOULD BE INSTALLED ON THIS AGITATOR MOTOR TO ADJUST THE ROTOR SPEED FOR LOW OR INTERMEDIATE OPERATING LEVELS. THIS VARIABLE FREQUENCY DRIVE IS ALSO TO BE SET TO SOFT START AND STOP THE MOTOR.
2 IF A VARIABLE FREQUENCY DRIVE IS NOT INSTALLED, A SOFT START SYSTEM MUST BE INSTALLED TO PROTECT MOTOR, GEARS AND AGITATOR COMPONENTS.
20 SIGHTGLASS: LJ STAR METACLAMP 6S (DCI P/N: 965-912022)
METACLAMP SANITARY SIGHT PORT6" SANITARY CONNECTIONDUPLEX SST RING MATERIALBOROSILICATE TO DIN7080 GLASSPER DWG #180
LIGHT W/ MOUNTING SIGHTGLASS LJ STAR USL33-N50 S LUMIGLAS (DCI P/N: 965-920025)
"NON" EXPLOSION PROOF USL33 LIGHTSTAINLESS STEEL CONSTRUCTIONPOWER REQUIREMENT: 120 VOLT50 WATT HALOGEN BULBDUST & WATERJET TIGHT TO IP65 & NEMA 4X, UL RATEDINTERNAL MOMENTARY ON/OFF SWITCHWITH 3 METER POWER CORD & SET SCREWS/NO BRKT
LJ STAR LIGHT GLASS METACLAMP 2S33 (DCI P/N: 965-920014)METACLAMP SANITARY LIGHT PORT2" SANITARY TRI-CLAMP CONNECTION RINGDUPLEX SST RING MATERIALBOROSILICATE TO DIN7080 GLASSWITH INTERNAL CUP DESIGN FOR USL33LIGHT MOUNTING PER DEG #180-L33.
21 MOTT SPARGER MODEL 2312S-X-04-A00-2-AB.
- NITROGEN SPARGER NOT INCLUDED
O-RING (27)A TOP 18 PV-1000 MANWAY (4) LUGS TANK ACCESS 1
B BTM 2 TRI-CLAMP OUTLET 1
N BTM 2-1/2 150# RFSO FLANGE DIMPLE JACKET INLET 1
O SIDE 2-1/2 150# RFSO FLANGE DIMPLE JACKET OUTLET 1
D BTM 1/2 FNPT THERMOWELL TEMPERATURE 1
ASEPCO #TF20-100-3-PN20-SL20 (85)(86)
C BTM Ø150mm MIXER PLATE MIXER 1 STERIDOSE MAG-MIXER MODEL #SM120H/220, SEE NOTE 19 (16)
.260 DIA X 9 LG STEM (17)
E SIDE 2 TRI-CLAMP pH 1
F SIDE 2 TRI-CLAMP OXYGEN 1
G1 TOP 3 TRI-CLAMP CIP MOUNT 4
G2 TOP 2 TRI-CLAMP CIP CONNECTION 4
MTG TUBE (93), BALL (94), PIN (95)(96)(97)7274
6668
J TOP 3 TRI-CLAMP PRESSURE 1 7274 73
H TOP 3/4 TRI-CLAMP pH VESSEL 1 6465
K TOP 6 TRI-CLAMP SIGHT GLASS 1 7879
L TOP 2 TRI-CLAMP LIGHT GLASS 1 6668
M1 SIDE 3 TRI-CLAMP NITROGEN MOUNT 1
M2 SIDE 1 TRI-CLAMP NITROGEN CONNECTION 1
SPARGER TUBE 3/4 X 24, SEE NOTE 21 (119)7274
P TOP 4 TRI-CLAMP EP ACCESS/SPARE 1 7577 76
LJ STAR METCLAMP 6S, SEE NOTE 20 (89)LJ STAR LUMIGLAS USL-33-N50 S, SEE NOTE 20 (90)(91)
Q1 TOP 3 TRI-CLAMP SPARE 1 7274 73
GEMU VALVE (109),PRESSURE POT (110), FUNNEL (111)
R TOP 2 TRI-CLAMP PT/PI 1 6668 67
T TOP 2 TRI-CLAMP VACUUM 1 6668 67
S TOP 2 TRI-CLAMP VENT RELIEF 1 6668 67
U TOP 2-1/2 TRI-CLAMP ULTRA-SONIC LEVEL TRANSMITTER 1 6971 70
X TOP 12 150# STUD PAD AGITATOR 1 BLIND FLANGE (80), O-RING (81), 304 BOLTING (82)(83)
V BTM 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TF05-100-3-PN05-SL05 (87)(88)
PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
IMPORTANT NOTICE
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.____________________________
Q.C._____________________________
A.I. Acceptance____________________Mill Certs and Weld Documentation Required
R 22 ALL INSTRUMENTS BY CUSTOMER.
23 FUNNEL INLET VAVLES: GEMU TYPE 611 SANITARY DIAPHRAGM VALVE 611= VALVE TYPE 020= 3/4 CONNECTION SIZE D= VALVE BODY 80= TRI-CLAMP CONNECTIONS 40= FORGED BODY 316L STAINLESS STEEL 13= EPDM DIAPHRAGM MATERIAL 0= MANUALLY OPERATED ACTUATOR 1516= 10 RA-ELECTROPOLISH I NTERIOR FINISH
24 AGITATOR LOADING DATA: LOAD = 300 LBS TORQUE = 1,368 IN-LBS BENDING MOMENT = 3,576 IN-LBS
PRESSURE POT VIEW
109
110
111
GEMU VALVE
109 GEMU VALVE
PRESSURE POT
FUNNEL
Ø6
(221516)
DISTANCE FROM TOPWELD SEAM TO TOPCENTER OF FITTING
N/A
13-7/16
N/A
N/A
N/A
N/A
13-5/8
15-3/16
10-3/16
N/A
19-9/16
N/A
9-3/4
10-3/4
N/A
10-3/4
N/A
17-1/4
10-1/2
10-1/2
10-1/2
16-3/16
16-7/8
N/A
DIM. TOL. ±1/2"
15-1/2
Q2 TOP 3 TRI-CLAMP SPARE 1 7274 73
CCH02/13/07
25 TURCK PROXIMITY SENSOR # NI10U-EM12WD-AP6X-H1141 WITH 20 METER CABLE # RK 4.4-20/S90 SUPPLIED BY DCI, WIRING AND CONTROLS BY OTHERS.
WARNINGOPERATOR MUST VERIFY TANK IS NOT
PRESSURIZED BEFORE OPENING COVER
PRESSURE WARNING LABEL DETAIL
X-7083-1 - INITIAL CLEANING BY CIP PROCEDURE
118
X-7264-0 - BAXTER HEALTHCARE CLEANING & PASSIVATION - INCLUDES CIP ASSY,PRESSURE POTS & VALVES
TITLE
DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
QTY. REQD.:
This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.
DCI ORDER NO.:
ST. CLOUD, MN
R DO NOT SCALE DRAWINGSCALE:
PRODUCTION APPROVAL PROJ. ENG.
PROJ. MAN.DATEDATE
PREFIX DRAWING NO. REV
CS18852 2
1/8
CCH
01/09/07
CCH
02/05/07
MDR
SAH
014-04 JS3601SHEET 2 OF 3
6,000 LTR ROUND VERTICAL MIX TANK
DNOZZLE SCHEDULE
LOC. DESCRIPTION SERVICE QTY.MK.
NOZZLE ACCESSORIES
DESCRIPTION / (ITEM NO.)
ITEM NO.
CAPCLAMP GSKT
PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
IMPORTANT NOTICE
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.____________________________
Q.C._____________________________
A.I. Acceptance____________________Mill Certs and Weld Documentation Required
R
O-RING (27)A TOP 18 PV-1000 MANWAY (4) LUGS TANK ACCESS 1
B BTM 2 TRI-CLAMP OUTLET 1
N BTM 2-1/2 150# RFSO FLANGE DIMPLE JACKET INLET 1
O SIDE 2-1/2 150# RFSO FLANGE DIMPLE JACKET OUTLET 1
D BTM 1/2 FNPT THERMOWELL TEMPERATURE 1
ASEPCO #TF20-100-3-PN20-SL20 (85)(86)
C BTM Ø150mm MIXER PLATE MIXER 1 STERIDOSE MAG-MIXER MODEL #SM120H/220, SEE NOTE 19 (16)
.260 DIA X 9 LG STEM (17)
E SIDE 2 TRI-CLAMP pH 1
F SIDE 2 TRI-CLAMP OXYGEN 1
G1 TOP 3 TRI-CLAMP CIP MOUNT 4
G2 TOP 2 TRI-CLAMP CIP CONNECTION 4
MTG TUBE (93), BALL (94), PIN (95)(96)(97)7274
6668
J TOP 3 TRI-CLAMP PRESSURE 1 7274 73
H TOP 3/4 TRI-CLAMP pH VESSEL 1 6465
K TOP 6 TRI-CLAMP SIGHT GLASS 1 7879
L TOP 2 TRI-CLAMP LIGHT GLASS 1 6668
M1 SIDE 3 TRI-CLAMP NITROGEN MOUNT 1
M2 SIDE 1 TRI-CLAMP NITROGEN CONNECTION 1
7274
P TOP 4 TRI-CLAMP EP ACCESS/SPARE 1 7577 76
LJ STAR METCLAMP 6S, SEE NOTE 20 (89)LJ STAR LUMIGLAS USL-33-N50 S, SEE NOTE 20 (90)(91)
Q1 TOP 3 TRI-CLAMP SPARE 1 7274 73
GEMU VALVE (109),PRESSURE POT (110), FUNNEL (111)
R TOP 2 TRI-CLAMP PT/PI 1 6668 67
T TOP 2 TRI-CLAMP VACUUM 1 6668 67
S TOP 2 TRI-CLAMP VENT RELIEF 1 6668 67
U TOP 2-1/2 TRI-CLAMP ULTRA-SONIC LEVEL TRANSMITTER 1 6971 70
X TOP 12 150# STUD PAD AGITATOR 1 BLIND FLANGE (80), O-RING (81), 304 BOLTING (82)(83)
V BTM 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TF05-100-3-PN05-SL05 (87)(88)
DISTANCE FROM TOPWELD SEAM TO TOPCENTER OF FITTING
N/A
13-7/16
N/A
N/A
N/A
N/A
13-5/8
15-3/16
10-3/16
N/A
19-9/16
N/A
9-3/4
10-3/4
N/A
10-3/4
N/A
17-1/4
10-1/2
10-1/2
10-1/2
16-3/16
16-7/8
N/A
DIM. TOL. ±1/2"
15-1/2
Q2 TOP 3 TRI-CLAMP SPARE 1 7274 73
SPARGER TUBE 3/4 X 24, SEE NOTE 21 (119)
TITLE
DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
QTY. REQD.:
This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.
DCI ORDER NO.:
ST. CLOUD, MN
R DO NOT SCALE DRAWINGSCALE:
PRODUCTION APPROVAL PROJ. ENG.
PROJ. MAN.DATEDATE
PREFIX DRAWING NO. REV
CS18852 2
1/8
CCH
01/09/07
CCH
02/05/07
MDR
SAH
014-04 JS3601SHEET 3 OF 3
6,000 LTR ROUND VERTICAL MIX TANK
D
PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
IMPORTANT NOTICE
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.____________________________
Q.C._____________________________
A.I. Acceptance____________________Mill Certs and Weld Documentation Required
R
NDIMPLE JACKET DETAIL
SEE SHEET 2 FOR ORIENATION
14
14
1211
316
316
10
8
9
6
A
10
A
10
7
316LTYP 1
8
O11 12
8
316LTYP
75°
316
316
10
4
316LTYP
SECTION A-A
VENT DETAIL46
316LTYP
316LTYP1
8
316LTYP3
8
18
316L
48
LEG DETAIL
316LTYP
316LTYP
316LTYP
316LTYP 1
8
316
316
316LTYP
49LEGS LONGTRIM AT ASSY
MANWAY DETAIL
Ø20
27
316L
14
26
A
45°
45°
316
316L
316
212
15°
114
532
516
45°
45°
532
316LTYP
316LTYP
NOZZLE E & F DETAIL
E F 32
21
57 58
61 62
20
212
5°
114
532
516
45°
45°
532
316L
316LTYP
NOZZLE M1 DETAIL
M1 34
24
59 6023
X 29 Ø19 HOLE
Ø31932 HOLE
Ø21732 HOLE
316L
12
316
316
NOZZLE X DETAIL
138
L32Ø21732 HOLE
316L
38
316
316
45°
45°
NOZZLE L DETAIL
134
KØ61932 HOLE 36
316
316
316L
NOZZLE K DETAIL
45°
316L
316L75°
C 16 Ø52932 HOLE
B 14 Ø4 HOLE
316
45°
45°
316
38
316L
6 812
DØ1 HOLE 17
316
38
45°
38
316
45°
316L
6
OUTLET DETAIL
316L
38
316
316
45°
45°
VØ2 HOLE 15
138
P 35 Ø41116 HOLE
316L
38
316
316
45°
45°
NOZZLE P DETAIL
138
H Ø1 HOLE31
316LTYP
38
316
316
45°
45°
TYPICAL NOZZLE DETAIL
R S T Ø21732 HOLE32
U Ø3 116 HOLE33
G1 J Q1 Q2 Ø31932 HOLE34
316LTYP5
16
37
LIFT LUG DETAIL
1
316L
316L
18
42
43
44
45°
45°
316L
3
47
DO NOT WELD
2
5
2
19
22
22
39 40
1
44
45
61 62
316LTYP
75°5
16
10°
314
28
316L
38
316L
516
12
58
316L
18
PROXIMITY SWITCH BRACKET DETAIL
114
116
115
* Indicates inspection points required by Authorized Inspector.
8.)* Dimple Jacket Weld Macro-Section Results Satisfactory
Non Destructive Examination (if required)
Non-Conformance (if applicable)
Final visual & Dimensional inspection
Calculation & Mill Test Report Review
Stamping
Internal Visual inspection
Preliminary Pressure Test
Final Pressure Test
Sign Data Report16.)*
15.)*
17.)
9.)
11.)
10.)*
13.)*
14.)*
12.)*
FERRULE,TC,HW,6
FLAT 1/4 X 1/2 (LOCATING TABS)
FERRULE,TC,TL14AM,3/4
SHEET 14 GA (FUNNEL)
SHEET 12 GA
END CAP,4" TUBE #TE16W6L4.0-PM
TUBE,4,.083 W,25 Ra
FERRULE,TC,HW,2.5
FERRULE,TC,HW,3
FERRULE,TC,HW,4
FERL,TC,4 X 1 LG
END CAP 4 TC 16AMP KIG
FERL,TC,HW,.75,.625 ID,.984 OD
INSPECTION STEPS DCI JOB No.
Top Head welding appearance Nozzles & girth seam
Nozzles, attachments, Manway weld prep & layout
Shell Nozzles, attachments, Manway welding appearance
Top Head fit up & tack,weld prep
Bottom Head welding appearance Nozzles & girth seam
Bottom Head fit up & tack,weld prep
Inspect Welded Seams of shell,heads,dimple jacket
65
1.)
2.)
3.)
4.)
5.)
7.)
6.)
70
67
69
68
66
SA312,316/316L
SA240,316/316L
SA249,A270,316/L
SA479,316/316l
SA240,316/316L
SA479,316/316L
SA240,316/316L
316/316L
SA240,316/316L
SA240,316/316L
SA479,316/316L
SA479,316/316L
SA479,316/316L
156
63
64
61
62
59
60
57
58
1
1
1
1
1
52
54
55
53
50
51
48
49
4
1
2
1
1
1
8
Form No. X6088-1
A.I.DATEQ.C.DATE
TRAVELER, CHECK LIST
JS3601
JS3601
PLATE 3/8 (HEADS, PURCH)
SHEET 14 GA (DIMPLE JKT)
SHEET 14 GA (BTM HD DIMPLE JKT)
PIPE 3 SCH 40 (SIDEWALL HDR)
PIPE 3 SCH 40 (BTM HD HDR)
PIPE 3 SCH 40 (JOINER HDR)
PLATE 1/4 (HDR END CAPS)
PIPE 2-1/2 SCH 40
FLANGE 2-1/2 150# RFSO (PURCH)
VALVE #TF20-100-3 2.0 (PURCH)
VALVE #TS05-100-03 0.5 (PURCH)
ROUND 1 (T-WELL)
SHEET 12 GA (TAPER)
PIPE 6 SCH 40 (LEGS)
SHEET 8 GA (BREAST RING)
PLATE 3/4 (LIFT LUGS)
PLATE 1/2 (STUD PAD RE-PAD)
PLATE 3/8 (STUD PAD SLEEVE)DISC 19.5 X 11.5 X 2 (STUD PAD FLANGE)
PLATE 1/4 (MANWAY RE-PAD)
FERRULE,TC,HW,.75
FERRULE,TC,HW,2
MIXER PLATE (PURCH)
2 SA182,316/316L30
SA240,316/316L
SA240,316/316L
SA479,316/316L
SA479,316/316L
SA312,316/316L
SA240,316/316L
SA240,316/316L
SA240,316/316L
SA240,316/316L
SA479,316L
SA479,316L
SA479,316/316L
SA479,316/316L
SA240,316/316L
339
43
45
46
47
44
41
42
40
1
1
1
6
1
3
1
1
37
38
35
36
32
33
34
31
2
2
1
1
1
1
1
SA240,316/316L
SA240,316/316L
SA312,316/316L
SA240,316/316L
SA312,316/316L
SA312,316/316L
SA312,316/316L
SA240,316/316L
21
28
29
26
27
24
25
22
23
6
2
2
1
1
1
17
19
20
18
15
16
13
14
2
1
DESCRIPTION
DATECHECKED
A.I. DWG REVIEW
Q.C. DWG REVIEW
MATL SPEC
4
8
10
11
12
9
6
7
5
ITEM
2
3
NO.
1
NO.REQD
DRAWN CCH DATE 2-6-07
SERIAL NO.-
FINAL ASSY-N.B. NO.-
HEAT NO.
AS BUILT SKETCH
SHEET OF
P.O. NO. SUPPLIER
REV. D
1
Q.C.
R
11-501
WPS
WELDERSSTAMP
LEGEND
SPECIAL NOTES (PRODUCT CONTACT )RECORD ALL WELDS IN SKETCH
GTAW ONLY
GTAW ONLY 99.996 ARGON
NO STICK WELDING (SMAW)
NO PLASMA WELDING (PAW)
NO AUTOGENOUS WELDING
OTHER
RECORD WELD WIRE HEAT NOS.
WELD WIRE HEAT NUMBERS
PRODUCT CONTACT (WIRE TYPE)
HEAT TRANSFER (WIRE TYPE)
OTHER(WIRE TYPE)
NO GMAW WELDING
NO GMAW-P WELDING
(GMAW-P ALLOWED)
3 94
8
6
7
5
1 SA240,316/316L SHEET 7 GA (MANWAY HD)
RING 18 ID X 20 OD (COVER RING)
ROUND 3/8
CASTING 143987
CASTING 143988
FORGED SCREW 143989
ROUND 3/8
PLATE 5/8
PLATE 5/8
SA182F,316/316L
SA182F,316/316L
SA351,CF8M
SA564,630
SA351,CF8M
SA193,B8
SA479,316/316L
SA240,316/316L
SA240,316/316L
4
2
2
1
4
4
4
4
1
1
12
10
11
WINGNUT ASSY, 3/4-10UNCSA193B85 ORSA19485,21800
RING 18 ID X 20 OD (FRAME RING)
PLATE 5/16 (LINER)SA240,316/316L1
PLATE 5/16 (LINER)SA240,316/316L1
PLATE 5/16 (LINER)SA240,316/316L1
PLATE 5/16 (LINER)SA240,316/316L1
SHEET 14 GA (DIMPLE JKT)SA240,316/316L1
SHEET 14 GA (DIMPLE JKT)SA240,316/316L1
SHEET 14 GA (DIMPLE JKT)SA240,316/316L1
SHEET 14 GA (BTM HD DIMPLE JKT)SA240,316/316L1
PIPE 3 SCH 40 (SIDEWALL HDR)SA312,316/316L1
SHEET 12 GA (TAPER)SA240,316/316L
SHEET 12 GA (TAPER CLOSURE)SA240,316/316L
SHEET 12 GA (TAPER)SA240,316/316L1
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.____________________________
Q.C._____________________________
A.I. Acceptance____________________Mill Certs and Weld Documentation Required
R
SHEET 12 GASA240,316/316L1
SHEET 12 GASA240,316/316L1