Maritsa 2 & 3 Sided AlcoveSemi Frameless Glass Shower

1. When you receive your Maritsa shower check contents for any freight damage. 2. Advise Newline on 0508 639 5463 if any damage has occurred within 8 hours of

receiving the goods so this is can rectified. 3. Do not proceed with installation until resolved.

Important!

January 2019 v2

CODES: G1511

IMPORTANTWhen you receive your Newline shower check contents for any freight damage. Advise Newline on 0508 639 5463 if any damage has occurred within 8 hours of receiving the goods so this is can rectified. Do not proceed with installation until resolved otherwise there cannot be a valid claim later.

INSTRUCTIONSTray and liner instructions: come with the specific tray suppliedShower waste and supply fittings: must be installed by a registered plumber.

WARRANTYFaulty goods are covered under warranty for 5 years. Visit www.newline.co.nz for warranty information. Breakages incurred during construction are not covered under warranty.Installations must conform to the instructions to be covered by the warranty.

HEALTH AND SAFETYToughened glass:• Do not rework precut glass panels. Cutting or altering a glass panel will cause it to explode without warning.• Unpack all glass assemblies. Stand glass on soft packaging on the floor and against a wall. Care must be taken

not to strike any edge or corner against a hard surface as this will chip and destroy the glass panel.Installation:• Glass panels and assemblies are heavy. Two man lifting is recommend for handling and installation.• Determine positioning of wiring and piping within wall cavities before shower installation. Mark their positions to

ensure electrical and piping areas are avoided.• Wear appropriate protective clothing and eye protection during installation.

MATERIALS SUPPLIED Sika Silaflex ng translucent silicone (acrylic shower) Bostic V60 (tile shower)

TOOLS REQUIRED

AFTERCARE The shower must be squeegeed down after each shower. Thoroughly clean weekly with a microfiber cloth, mild detergent and water. Rinse with clean water and squeegee and wiped dry.

NEWLINE RECOMMENDS A SKILLED TRADESMAN FAMILIAR WITH SHOWER INSTALLATIONS IS USED TO ENSURE THE VERY BEST OUTCOME.

PIVOT DOOR SETS 2 SIDED & ALCOVE APPLICATIONS

Self adhesive blocks

Nylon packer packers

ENSURE YOU TICK THE SPECIFIC BOXES THAT APPLY AS YOU PROGRESS

Floor & Walls: Floor must level with no deflection and walls plumb and flat. This is of all importance for a successful installation.

Tray and Liner: Installation for tile trays or acrylic trays & liner are supplied with the specific tray ordered

Frame:

1. Wall Profile options Acrylic Tray: Centered 25mm off outside of tray edge Hob Tile Tray: Centered 45mm of finished tile edge. (Allow for outside edge tile) Level Entry: Centered at the transition line (where slope begins)

2. Solid fixings for wall mounted plumbing fittings Consult with the plumber.

Wet Grade lining: Aqualine Gib. or equivalent, must be used behind all shower installations for compliance

Plumbing: Use a registered plumber for installation all supply and waste items prior to Tray and Wall linings

Waterproofing “Profinish Tile Trays”: This must comply with AS/NZS 4858:2004 and be undertaken by certified applicator and a Producer Statement provided. There is a list of proven systems on our website www.newline.co.nz

Tiling:

1. Newline requires the use of complete systems by licenced/trained applicators. Waterproofing, tile adhesive, grouting and silicone detailing for full accountability and performance requirements.

2. The tiles must conform to gradients provide with the “ProFinish Tile Tray” to comply to NZ Building Code.

3. The line where shower frame sits must be level for an acceptable install of the shower.

PREPARATION CHECKLIST

INDEXPage 1 Supplied Components - 2 Sided

Page 2 Supplied Components - 3 Sided Alcove

Page 3 2 sided Layout Plan - Acrylic and Tile

Page 4 3 Sided Alcove Layout Plan Acrylic and Tile

Page 5 2-Sided Installation Steps

1

SUPPLIED COMPONENTS - 2 SIDED

Component list

NUM PART QTY NUM PART QTY NUM PART QTY

1 Return panel 1 6 Wall profiles A6751 2 11 Hinges H7536 2

2 Door panel 1 7 Magnetic seal set I6744 1 12 Waterbar A9076 1

3 Hinge panel 1 8 Handle H5542 1 13 Waterbar clip set H9011

4

4 Glass lintel 1 9 Back of door seal I6607 1 14 Fastening pack HI665 1

5 Support clips H5412 4 10 Under door seal I7147 1

6 6

11

59

75

4

11

10

13

13

12

1 2

8

3

2

SUPPLIED COMPONENTS - 3 SIDED ALCOVE

Component list

NUM PART QTY NUM PART QTY NUM PART QTY

1 Fixed panel 1 6 Wall profiles A6751 2 11 Hinges H7336 2

2 Door panel 1 7 Magnetic seal set I6744 1 12 Waterbar A9076 1

3 Hinge panel 1 8 Handle H5542 1 13 Waterbar clip set H9035

2

4 Glass lintel 1 9 Back of door seal I6607 1 14 Fastening pack HI665 1

5 Support clips H5412 4 10 Under door seal I7147 2

6

6

11

59

75

4

11

10

13

13

12

12

8

3

24mm

3

2 SIDED LAY-OUT PLAN - ACRYLIC AND TILE ACRYLIC TRAY & LINER with the wall channels positioned at 22mm in from the outside of the tray edge this will allow for slight variances to level of the tray or walls out of plumb protruding our curving inwards up to 5mm. Greater variations will require recalculated reduction off the tray edge.

TILE TRAY Use the minimum to maximum table below to align the wall channels for a ProFinish hob tile tray. Waterproofing warranties will potentially be void if there are penetrations through the membrane. Use Bostik V60 to bond wall channels to the tiles. V60 cartridge gives information on curing times.

MIN / MAX MARITSA Acrylic or Tile Tray Door Set Return

915 874 - 886mm 874 - 886mm

1000 959 - 971mm 959 - 971mm

1200x915 1159 - 1171mm 874 - 886mm

Floor profile to tray edge

Floor profile to tray edge

22mm

24mm

4

3 SIDED ALCOVE

MEASUREMENTS NOTE: Dimensions given assume the floor is Level and all surfaces are flat. Tiling calculations are based on 10mm tiles. This equates to approx.14mm with adhesive

TILING NOTES: Waterproofing Warranties can be void if there are penetrations of the of the membrane. Use Bostik V60 to bond Wall Channels to Tiles. Allow to cure as cartridge information.

Outline of 3-side alcove steps. This runs in concurrence with 2 sided.• Mark the wall profile position off the tray edge as boundary line table above for either acrylic or hob

tile tray. The floor profile line is 2mm in from wall profile line. • Fasten both wall profiles in position: refer to specific tiling notes above.• The door will be hinged on the shower rose side.• Add up the glass panel widths plus gaps of 21mm for magnetic seal and 4mm for hinge. • Mark this combined measurement centralised to the tray.• Fit the both fixed glass panels to marks, apply silicone under waterbar and connecting the clips to

both floor profiles. Caution: the profile on the glass is a neat fit to wall profile. Adjust this in progressively to final position to avoid horizontal scratches.

• Fit the glass lintel support panel at top.• Check door gap is 728mm, plumb fixed glass and screw off hinge panel to wall profile.• Fit seals to leading edge of hinge panel, magnetic seals to door and fixed glass.• Fit hinges to hinge panel (refer to step 5A, page 7), fit door and adjust to fit• Fit door seal under door. Check all seals are aligned.• Silicon seal wall & base lines (refer to step 7, page 8).Further steps can be found in the 2- sided instructions excluding return panel details.

MARITSA 3-SIDED ALCOVE3-SIDED ALCOVE DOOR SET ONLY

SHOWER SIZE DOOR SET-MIN TO MAX900 Door 862 to 886mm1000 Door 962 to 986mm1200 Door 1162 to 1168mm

3-SIDED ALCOVE ACRYLIC TRAY SIZES

TRAY SIZE (+ or - 1mm)

900 905 wide x 900 Deep1000 1005 wide x 1000 Deep1200 1205 wide x 915 DeepNote: Ensure tray fits firm to framing so standard Acrylic liner and 3-sided doorset match up.

PROFINSH TILE TRAY SIZES

TRAY SIZE900 Tray 900x900mm1000 Tray 1000x1000mm1200 Tray 1200x1000mm

SHOWER BOUNDARY LINE OFF TRAY EDGEAcrylic Tray 20mmProFinishTM Tile Tray 35mm

Dotted Line: Outer boundary

Shower Line to Tray Edge (See Table)

Centre

5

2-SIDED INSTALLATION STEPS

STEP 1From the previous lay-out page mark position of the wall profiles for either acrylic or tiles.

Acrylic• Drill the wall profiles, align the profiles plumb, pre-drill a 2mm lead hole in the acrylic liner, apply a

7mm bead of silicone on the back and screw in place.• Mark the boundary for the floor profile at 24mm parallel to the tray

Tile• Use the minimum to maximum table on lay-out page to position the wall profiles. Bond the wall

profiles plumb with v60 silicone and allow to cure. Note: waterproofing warranties will be potentially void if there are penetrations through the membrane

• Mark the boundary floor profile 2mm in from wall profile outer edge

STEP 2• Fit the fixed glass panels in place. Fit panels progressively into the wall channel to prevent

horizontal scratching of inner profiles.• Check the leading glass edges are plumb and use packers under bottom profile if needed. (Hinge

Panel: 1mm back from plumb at top)

6

STEP 3

• Apply a bead of silicone under the waterbar, corner block clip, and fixed hinge clip and fit in place.

• Cross check the measurement from the leading edge of the hinge panel to the inside of the return panel. This should be 709mm so adjust if needed.

• Tape down the waterbar to the tray and leave to cure.

STEP 4

• Fit lintel glass support glass with clips

• Ensure leading glass edges remain plumb.

• Screw off glass panels to wall profiles.

2-SIDED INSTALLATION STEPS

Caps

709

3 MIN

Hinge Panel

Elevate hinge by 3mm on door side

Diagram A Diagram B - Hinge Seal Diagram C

Door Panel side

7

2-SIDED INSTALLATION STEPS

STEP 5Diagram A1. Elevate the Hinge on the Door side buy 3mm2. Tighten the hinge at this point prior to installing the Door.Diagram B Trim and fit Hinge Seal.Diagram C Fit magnetic Seal to leading edge of Return Panel.

STEP 6

• Assemble door handle and fit door in place. Important: there is a top and bottom to door. The bottom edge is closer to the hinge holes by 3mm

• Fit leading door edge magnetic seal. Adjust as needed and fully tighten hinges.

• Accurately fit bottom door seal (neat fit at each end)

Door Magnetic Seal

Handle

Bottom of Door

Magnetic Seal

Hinge

Hinge

5

8

2-SIDED INSTALLATION STEPS

STEP 7

• Silicone seal as indicated in diagram.

• Allow to cure for 24 hrs

Head Office: 3 Hynds Road, Greerton, Tauranga 3112 Email: info@newline.co.nz Freephone: 0508 639 5463 Phone: 09 444 2053 Fax: 09 443 0044 www.newline.co.nz