impact modification of polyesters

30
LOTADER GMA & LOTRYL LOTADER GMA & LOTRYL The information The information contained herein is contained herein is to the best of to the best of our knowledge accurate our knowledge accurate , but , but since since the the circumstances and circumstances and conditions in conditions in which it may be which it may be used used are are beyond our beyond our control, control, we we do not do not accept liability accept liability for for any loss any loss or damage, or damage, however arising however arising , , which results directly which results directly or or indirectly from indirectly from the use of the use of such such information, information, nor we offer any warranty nor we offer any warranty of of immunity against immunity against patent patent infringement infringement . Our . Our formal specifications define formal specifications define the the limit limit of of our commitment our commitment IMPACT MODIFICATION IMPACT MODIFICATION OF POLYESTERS OF POLYESTERS

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Page 1: Impact Modification of Polyesters

LOTADER GMA & LOTRYLLOTADER GMA & LOTRYL

The informationThe information contained herein iscontained herein is to the best ofto the best of our knowledge accurateour knowledge accurate, but, but sincesince thethe circumstances andcircumstances and conditions inconditions in which it may be which it may be usedused areare beyond ourbeyond our control,control, wewe do notdo not accept liabilityaccept liability forfor any lossany loss or damage,or damage, however arisinghowever arising,, which results directlywhich results directly oror indirectly fromindirectly from the use ofthe use of suchsuch

information,information, nor we offer any warrantynor we offer any warranty ofof immunity againstimmunity against patentpatent infringementinfringement. Our. Our formal specifications defineformal specifications define thethe limitlimit ofof our commitmentour commitment

IMPACT MODIFICATIONIMPACT MODIFICATIONOF POLYESTERSOF POLYESTERS

Page 2: Impact Modification of Polyesters

�� Lotader GMA Lotader GMA areare random Ethylenerandom Ethylene / / Methyl AcrylateMethyl Acrylate / / Glycidyl Glycidyl MethacrylateMethacrylate terpolymers :terpolymers : CH3

I- ( CH2 - CH2)x - ( CH2 - CH ) - ( CH2 - CH2 )y - ( CH2 - C ) -

I ICO - O - R CO - O - CH2 - CH - CH2

\ /O

AnAn EthyleneEthylene // Glycidyl Methacrylate copolymer is also availableGlycidyl Methacrylate copolymer is also available..

�� TheThe different comonomersdifferent comonomers influence the finalinfluence the final characteristicscharacteristics of theof theLotaderLotader GMA asGMA as followsfollows : :

�� thethe acrylicacrylic esterester inducesinduces thermalthermal stabilitystability,, flexibility and polarityflexibility and polarity..

LOTADERLOTADER GMA CO & TERPOLYMERSGMA CO & TERPOLYMERS

Page 3: Impact Modification of Polyesters

�� TheThe GMAGMA is highly reactiveis highly reactive with various chemicalwith various chemical groupsgroups suchsuch as as COOH, OH, NHCOOH, OH, NH2 2 as as illustrated below illustrated below : :

LOTADERLOTADER GMA CO & TERPOLYMERSGMA CO & TERPOLYMERS

GMA + H2N - R O - CH2 - CH - CH2 - NH - R I CH3 OH I ~ [ - CH2 - CH - ] ~ + HO - R O - CH2 - CH - CH2 - O - R I I C = O OH I

O + HOOC - R O - CH2 - CH - CH2 - O - C - R I I II

CH2 - CH - CH2 OH O

O + H - R O - CH2 - CH - CH2 - R

I OH

Page 4: Impact Modification of Polyesters

�� Typical characteristicsTypical characteristics of Lotader GMAof Lotader GMA CoCo && TerpolymersTerpolymers

Unit AX8900 AX8840

Nature - Terpo Copo

Methyl Acrylate content % 25 0

GMA content % 8 8

MFI (190°C/2,16kg) g/10mn 6 5

Melting Point °C 60 109

Tensile Modulus MPa 8 104

LOTADER GMA CO & TERPOLYMERSLOTADER GMA CO & TERPOLYMERS

Page 5: Impact Modification of Polyesters

�� Lotryl Lotryl areare random Ethylene Acrylicrandom Ethylene Acrylic Ester Ester copolymers copolymers (EMA & EBA) (EMA & EBA) obtained obtained by by high high pressure pressure polymerisationpolymerisation ::

- (CH2 - CH2)x - (CH2 - CH) -ICO - O - CH3 (or - C4H9)

CHCH33 :: Ethylene MethylEthylene Methyl AcrylateAcrylate copolymercopolymer (EMA) (EMA) CC44HH99 :: Ethylene Butyl Acrylate copolymer Ethylene Butyl Acrylate copolymer (EBA)(EBA)

�� Lotryl are miscible Lotryl are miscible withwith Lotader Lotader �� LotaderLotader andand LotrylLotryl can be combined can be combined for modification of engineering for modification of engineering

thermoplasticsthermoplastics�� TheThe acrylicacrylic esterester increasesincreases thermalthermal stabilitystability, , flexibility flexibility & & polaritypolarity..

LOTRYLLOTRYL CopolymersCopolymers

Page 6: Impact Modification of Polyesters

LOTRYLLOTRYL Copolymers Copolymers :: ProductProduct RangeRange

Shore A Shore D7 BA 01 6 - 8 1 - 1,5 107 17 700 85 / 42 0,9317 BA 04 16 - 19 3,5 - 4,5 93 15 700 45 / 32 0,9317 BA 07 16 - 19 6,5 - 8,0 89 14 700 40 / 30 0,93

28 BA 175 26 - 30 150 - 200 80 3 750 23 80 / 0,9330 BA 02 27 - 32 1,5 - 2,5 78 6 850 9 75 / 0,9335 BA 40 32 - 37 35 - 45 66 2 300 / 70 / 0,93

35 BA 320 32 - 37 260 - 350 65 1,5 200 / 52 / 0,939 MG 02 8 - 11 1,8 - 2,6 99 16 750 88.5 / 38 0,93

14 MGC 02 12 - 15 2 - 3 92 15 800 77 93 30 0,9415 MA 03 13 - 17 2,3 - 3,3 89 14 700 50 / 29 0,94

16 MA 003 14 - 18 0,25 - 0,35 88 20 650 60 / 35 0,9418 MA 02 17 - 20 2 - 3 83 13 700 50 / 25 0,9620 MA 08 19 - 22 7 - 9 80 9 800 20 83 / 0,94

20 MBG 08 18 - 21 7 - 9 80 10 800 20 83 / 0,9424 MA 005 23 - 26 0,4 - 0,6 72 17 750 18 84 / 0,9428 MA 07 26 - 30 6 - 8 65 7 900 10 76 / 0,9529 MA 03 27 - 31 2,0 - 3,5 61 6 900 8 75 / 0,9537 EH 175 35 - 39 150 - 200 73 2 100 5 71 / 0,9137 EH 550 35 - 39 450 - 650 72 1,5 50 6 62 / 0,91

868 R 1183

ASTM D 2240 ASTM D 1505

ISO STANDARD 8985 1133 11357.01 306 R 527 178

ASTM D 1525 ASTM E 28 ASTM D 638 ASTM D 790Test Method FTIR ASTM D 1238 D.S.C

150<40 175

EHA<40 93<40 82

EMA

7765596453464845

<40

>190<40 110

85

Flexural Modulus (MPa)

Density (g/cm3)

EBA

86605840

<40

9441

Vicat Point (°C)

Ring and ball Temperature

(°C)

Tensile strength at break (%)

Elongation at break (%)

Hardness

//

BASES GRADES

Specified Properties* Typical Properties

Ester Content (%)

Melt Index (g/10mn)

Melting Point (°C)

/

COPOLYMERS ETHYLENE - ACRYLIC ESTER

////

/

///

Page 7: Impact Modification of Polyesters

�� Main Main parameters controlling parameters controlling the the properties properties of of copolymers copolymers : : Comonomer Comonomer content & nature (MA or BA) content & nature (MA or BA) and Molecular weightand Molecular weight

� When Comonomer content ↑ :� Crystallinity - Melting point ↓� Flexibility - Impact strength ↑� Low temperature properties ↑� Polarity - Adhesion - Filler acceptance ↑

� When Molecular weight ↓ :� MFI - Wettability ↑� Mechanical properties (σR, εR) ↓

LOTADERLOTADER & & LOTRYLLOTRYL

Page 8: Impact Modification of Polyesters

�� ObjectivesObjectives

To To reduce brittle behaviour reduce brittle behaviour of engineering of engineering polymers such polymers such as Polyesters, PA.as Polyesters, PA.

PET PET andand PBT have PBT have good mechanical and good mechanical and thermalthermal propertiesproperties ((flexural modulus flexural modulus etc.) but etc.) but theirtheir main main defects defects are the are the poor poor impact impact resistance at low temperatures resistance at low temperatures ((--30°C, 30°C, --40°C) 40°C) and sensitivity and sensitivity to to notch notch

�� SolutionSolution

To disperse To disperse homogeneously homogeneously in in small particlessmall particles an an elastomeric polymer elastomeric polymer ((low Tglow Tg) ) in the semiin the semi--cristalline Polyester cristalline Polyester matrix matrix in in order order to to reduce reduce the the brittle behaviorbrittle behavior by by a a mechanism which absorbs energy and avoidsmechanism which absorbs energy and avoids crack propagation crack propagation

Impact ModificationImpact Modification

Page 9: Impact Modification of Polyesters

�� The The elastomeric polymer is elastomeric polymer is not not alwaysalways miscible miscible and generally and generally not not compatible compatible with with the polyester the polyester matrixmatrix. . ItIt is necessary is necessary to to compatibilize using compatibilize using an an amphiphilic polymer that acts like amphiphilic polymer that acts like a a soap soap for an for an oiloil//water water mixturemixture

Impact ModificationImpact Modification

Polyester COOH

Non reactiveelastomeric polymer

Polyester COOH

Non reactive elastomeric polymer (ex : Lotryl)

compatibilizer(ex : Lotader)

Non cohesive product-> Poor mechanical properties

+ compatibilizer

Cohesive product-> Good mechanical properties

Page 10: Impact Modification of Polyesters

�� NodularNodular structures are structures are formedformed ‘’in situ’’ ‘’in situ’’ during compounding during compounding of a of a engineering engineering polymer and polymer and a a terpolymer such terpolymer such as LOTADERas LOTADER

Example Example : Polyester: Polyester--COOH + Lotader AX8900 COOH + Lotader AX8900 --> Polyester> Polyester--gg--LotaderLotader

LOTADER LOTADER improves interfacial adhesionimproves interfacial adhesion, , reduces interfacial reduces interfacial tension tension andand as a as a consequence consequence the the particleparticle sizesize

Impact ModificationImpact Modification

Polyester COOH

Lotader

compatibilizer

Cohesive product

= Polyester-g-LotaderOOO

COOH

1

2

Page 11: Impact Modification of Polyesters

Impact ModificationImpact Modification

�� 1 1 -- Classical methodClassical method = use= use LotaderLotaderRR alone alone as an impact modifieras an impact modifier�� 2 2 –– Use Lotader as a compatibilizer + a non Use Lotader as a compatibilizer + a non reactive elastomeric polymerreactive elastomeric polymer (ex: (ex:

Lotryl)Lotryl)

Polyester COOH

Lotader AX8900

Elastomeric Polymer= Lotryl

compatibilizer= Polyester-g-LotaderPolyester-g-Lotader

� 1 � 2

Page 12: Impact Modification of Polyesters

CompatibilizationCompatibilization usingusing LOTADER GMA LOTADER GMA TerpolymersTerpolymersSEM of fracture surfacesSEM of fracture surfaces

�� Smooth Smooth fracture fracture and very good interfacial and very good interfacial adhesion whenadhesion when Lotader AX8900 Lotader AX8900 is presentis present

PBT (80%) + AX8900 (6%) / PBT (80%) + AX8900 (6%) / Lotryl Lotryl (14%) (14%)

PET (85%) + Lotryl (15%) PET (85%) + Lotryl (15%) PBT (80%) + Lotryl (20%) PBT (80%) + Lotryl (20%)

�� Lotader AX8900 Lotader AX8900 is is the the recommendedrecommended compatibilizer compatibilizer for polyesters / for polyesters / polyolefin polyolefin blendsblends

Page 13: Impact Modification of Polyesters

PBT (80%) + Lotader AX8900 (20%) PBT (80%) + Lotader AX8900 (20%)

PBT (80%) + AX8900 (2%)/ Lotryl (18%) PBT (80%) + AX8900 (2%)/ Lotryl (18%)

Morphology stability during processingMorphology stability during processingSEM of fracture surfaces (*)SEM of fracture surfaces (*)

Dn=0,25µm Dv=0,38µm Ip=1,5 Dn=0,25µm Dv=0,38µm Ip=1,5 Dn=0,25µm Dv=0,35µm Ip=1,4 Dn=0,25µm Dv=0,35µm Ip=1,4

Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,28µm Dv=0,75µm Ip=2,6 Dn=0,28µm Dv=0,75µm Ip=2,6

(*)(*) DispersedDispersed phase has phase has beeen extracted with beeen extracted with a a solventsolvent

Good stability Good stability of the of the morphology during morphology during injection injection moldingmolding

CompoundCompoundbeforebeforeinjection injection moldingmolding

Compound Compound afterafterinjectioninjectionmolding molding

BeforeBeforeinjection injection moldingmolding

AfterAfterinjectioninjectionmolding molding

Page 14: Impact Modification of Polyesters

Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,28µm Dv=0,75µm Ip=2,6 Dn=0,28µm Dv=0,75µm Ip=2,6

Dn=0,31µm Dv=0,56µm Ip=1,82 Dn=0,31µm Dv=0,56µm Ip=1,82 Dn=0,20µm Dv=0,35µm Ip=1,71 Dn=0,20µm Dv=0,35µm Ip=1,71

PBT (80%) + AX8900 (2%) / Lotryl (18%)PBT (80%) + AX8900 (2%) / Lotryl (18%)

PBT (80%) + AX8900 (6%) / Lotryl (14%) PBT (80%) + AX8900 (6%) / Lotryl (14%)

CompoundCompoundbeforebeforeinjection injection moldingmolding

Before Before injectioninjectionmoldingmolding

Morphology stability during processingMorphology stability during processingSEM of fracture surfaces(*)SEM of fracture surfaces(*)

Compound Compound afterafterinjectioninjectionmolding molding

AfterAfterinjectioninjectionmolding molding

(*)(*) DispersedDispersed phase has phase has beeen extracted with beeen extracted with a a solventsolvent

Good stability Good stability of the of the morphology during morphology during injection injection moldingmolding

Page 15: Impact Modification of Polyesters

Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,39µm Dv=0,77µm Ip=1,90 Dn=0,31µm Dv=0,56µm Ip=1,82 Dn=0,31µm Dv=0,56µm Ip=1,82

PBT (80%) +PBT (80%) +AX8900 (2%) / Lotryl (18%)AX8900 (2%) / Lotryl (18%)

PBT (80%) + PBT (80%) + AX8900 (6%) / Lotryl (14%) AX8900 (6%) / Lotryl (14%)

Effect Effect of Lotader/Lotryl Ratio on of Lotader/Lotryl Ratio on ParticleParticle SizeSize

SEM of fracture surfaces SEM of fracture surfaces -- DispersedDispersed phase has phase has beeen extracted with beeen extracted with a a solventsolvent

The The nodulenodule particleparticle size size decreases when the decreases when the

Lotader/Lotryl ratio Lotader/Lotryl ratio increasesincreases

Ratio Lotader/Lotryl 10/90Ratio Lotader/Lotryl 10/90 Ratio Lotader/Lotryl 30/70Ratio Lotader/Lotryl 30/70

Compounds beforeCompounds before injectioninjection moldingmolding

Page 16: Impact Modification of Polyesters

�� Optical micrograph Optical micrograph of PBT of PBT after after Charpy Impact Test Charpy Impact Test failure failure ((notchednotched, , 23°C)23°C)

LOTADERLOTADER GMA CO & TERPOLYMERSGMA CO & TERPOLYMERSBehaviour during Behaviour during impact test of impact test of modified modified PBT (Charpy, PBT (Charpy, NotchedNotched))

�� Optical micrograph Optical micrograph of 80/20 of 80/20 ((wtwt%) PBT/Lotader AX8900%) PBT/Lotader AX8900 afterafterCharpy Impact Test Charpy Impact Test failure failure ((notchednotched, 23°C), 23°C)

PBT : PBT : BrittleBrittle PBT + 20% AX8900 : DuctilePBT + 20% AX8900 : Ductile

Page 17: Impact Modification of Polyesters

�� The The terpolymerterpolymer Lotader GMA AX8900Lotader GMA AX8900 has anhas an elastomeric behavior andelastomeric behavior and aahigh reactivity with thermoplastichigh reactivity with thermoplastic polyesterspolyesters inducinginducing a finea fine and homogeneousand homogeneousdispersion of Lotader GMA .dispersion of Lotader GMA . SoSo, , it’s perfectly suitableit’s perfectly suitable toto be usedbe used as as impact impact modifier modifier of polyester compositionsof polyester compositions basedbased on:on:

�� PBT, PET (standard, GFPBT, PET (standard, GF reinforcedreinforced,, flameflame retardant,...)retardant,...)�� PC/PBT & PC/ABSPC/PBT & PC/ABS alloysalloys

�� Lotader GMA AX8840 Lotader GMA AX8840 (E/GMA (E/GMA copolymercopolymer)) is especially designedis especially designed toto be usedbe usedas a as a compatibilizercompatibilizer ((whenwhen impact impact strengthstrength isn’t concernedisn’t concerned) for :) for :

�� Polyester /Polyester / Polyolefin alloysPolyolefin alloys�� RecyclingRecycling of Polyesterof Polyester containing blendscontaining blends

�� LotrylLotryl copolymerscopolymers ((high comonomer high comonomer content) content) can be combined withcan be combined with Lotader Lotader for impact modification of polyesters. In for impact modification of polyesters. In this this case the Lotadercase the Lotader is used is used as a as a compatibilizercompatibilizer

LOTADER, LOTRYL CO & TERPOLYMERSLOTADER, LOTRYL CO & TERPOLYMERS

Page 18: Impact Modification of Polyesters

IMPACT TEST : IMPACT TEST : Notched Notched & & Unnotched Unnotched CharpyCharpy

izod charpy

is o 180 is o179-82 is o179-93

nouvelle norme ISO 179-93

new standard

Specimen Specimen : 80x10x4mm: 80x10x4mm

Standard : ISO 179Standard : ISO 179--9393

11--Injection of the specimenInjection of the specimen22--AnnealingAnnealing 16hrs @ 100°C (for PET 16hrs @ 100°C (for PET onlyonly))33--NotchedNotched44--Conditioning Conditioning : 50%HR / RT / 14 : 50%HR / RT / 14 daysdays

Page 19: Impact Modification of Polyesters

PBT + (Lotader AX8900 + Lotryl) PBT + (Lotader AX8900 + Lotryl)

Page 20: Impact Modification of Polyesters

COMPOUNDING CONDITIONS (for PBT)COMPOUNDING CONDITIONS (for PBT)

PBT : PBT : Ultradur Ultradur B 4500 B 4500 from from BASF BASF W&P ZSK 40 (L/D=40)W&P ZSK 40 (L/D=40)Melt temperature Melt temperature : 250: 250--265°C265°CThroughputThroughput : 40: 40--80 kg/80 kg/hrhrScrewScrew speed : 150speed : 150--300 300 rpmrpmDried before Dried before injection : (80°C injection : (80°C over over night / night / vaccumvaccum))

PBT (as PBT (as receivedreceived))

VacuumVacuumLotrylLotryl andand/or Lotader/or Lotader

Page 21: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACTINFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACT

�� AtAt room room temperaturetemperature, , goodgoodimpact impact strength strength whenwhen usingusingLotryl/Lotader Lotryl/Lotader combinationcombination::

�� Lotader AX8900 Lotader AX8900 actsacts as an impact as an impact modifermodifer andand as a as a compatibilizer of compatibilizer of Lotryl (29 MA 03, Lotryl (29 MA 03, 30 BA 02) in PBT30 BA 02) in PBT

PBT + 20% (AX8900/Lotryl) : Charpy Impact vs AX/Lotryl ratio

76,4

65,7

60,35

53,9

15

5

0

10

20

30

40

50

60

70

80

90

AX 8900/Lotryl100/0

AX 8900/Lotryl70/30

AX 8900/Lotryl30/70

AX 8900/Lotryl20/80

AX 8900/Lotryl10/90

AX 8900/Lotryl0/100

Not

ched

Cha

rpy

Impa

ct (K

J/M

2)

T = +23°C

�� LotaderLotader andand LotrylLotryl combinations give goodcombinations give good impact impact strengthstrengthbut but needneed a minimuma minimum amountamount of Lotader AX8900 : of Lotader AX8900 : Lotader/Lotryl ratio of 30/70 Lotader/Lotryl ratio of 30/70 is recommendedis recommended

Page 22: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACTINFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACT

�� At low temperatureAt low temperature, , we see we see a a clear and clear and evident synergestic evident synergestic effecteffect ::

�� better properties better properties thanthan Lotader Lotader AX8900 AX8900 alonealone

�� particularly at particularly at --20 20 & & --40 (40 (low Tg low Tg of of Lotryl 30 BA 02) Lotryl 30 BA 02)

�� The 30/70 Lotader/Lotryl ratio The 30/70 Lotader/Lotryl ratio seems seems to to be be an optimum : an optimum : minimum minimum amount amount of Lotader for of Lotader for compatibilization and compatibilization and maximum of Lotryl for maximum of Lotryl for propertiesproperties//cost cost ratio ratio effectiveness effectiveness

PBT + 20% (AX8900/Lotryl) : Charpy Impact vs AX/Lotryl ratio

17

18,9

15,9

14,6

9,1

13,4 13,4

12

6,2

8,28,75

8,27,5

3,6

0

2

4

6

8

10

12

14

16

18

20

AX 8900/Lotryl100/0

AX 8900/Lotryl70/30

AX 8900/Lotryl30/70

AX 8900/Lotryl20/80

AX 8900/Lotryl10/90

AX 8900/Lotryl0/100

Not

ched

Cha

rpy

Impa

ct (K

J/M

2) T = 0°C

T = -20°C

T = -40°C

Page 23: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON MFIINFLUENCE OF THE LOTADER / LOTRYL RATIO ON MFI

�� Conclusion for Conclusion for Lotader AX / LotrylLotader AX / Lotrylvsvs Lotader AX :Lotader AX :

�� higher higher final final fluidityfluidity�� Impact Impact strength strength

similar at similar at RTRT�� Better Better impact impact

strength at low strength at low temperaturestemperatures

�� Optimum ratio: Optimum ratio: 30/70 Lotader AX / 30/70 Lotader AX / LotrylLotryl

�� Lotader AX8900 Lotader AX8900 andand Lotryl 29 MA 03 (or 30 BA 02) are Lotryl 29 MA 03 (or 30 BA 02) are recommendedrecommended for modification of PBTfor modification of PBT

PBT + 20% (Lotader AX8900/ Lotryl) : MFI vs Lotader / Lotryl ratio

0,631,5

2,73,6

5,5

12

20

0

5

10

15

20

25

AX 8900/Lotryl100/0

AX 8900/Lotryl70/30

AX 8900/Lotryl30/70

AX 8900/Lotryl20/80

AX 8900/Lotryl10/90

AX 8900/Lotryl0/100

Pure PBT

MFI (250°C/2,16kg)

Page 24: Impact Modification of Polyesters

�� Lotader AX8900 Lotader AX8900 can be combined withcan be combined with Lotryl for impact modification of Lotryl for impact modification of polyesters, polyesters, with benefits with benefits on impact on impact strength strength (RT & (RT & low temperatureslow temperatures) ) and and high fluidity comparedhigh fluidity compared to AX8900 to AX8900 alonealone

LOTADER, LOTRYL CO & TERPOLYMERSLOTADER, LOTRYL CO & TERPOLYMERS

Page 25: Impact Modification of Polyesters

PET + (Lotader AX8900 + Lotryl) PET + (Lotader AX8900 + Lotryl)

Page 26: Impact Modification of Polyesters

COMPOUNDING CONDITIONS (for PET)COMPOUNDING CONDITIONS (for PET)

PrePre--Dried Dried PET (5hrs @ 150°C)PET (5hrs @ 150°C)

VacuumVacuum

Virgin PET Virgin PET fromfrom Eastman (IV 0.7Eastman (IV 0.7--0.8)0.8)

Recycled Recycled PET PET from Texplast from Texplast (IV 0.85)(IV 0.85)

W&P ZSK 30 (L/D=36)W&P ZSK 30 (L/D=36)Melt temperature Melt temperature : 300°C: 300°CThroughputThroughput : 25 kg/: 25 kg/hrhrScrewScrew speed : 300 speed : 300 rpmrpmDried before Dried before injection : injection : (5hrs @ 150°C / (5hrs @ 150°C / vaccumvaccum))

LotrylLotryl andand/or Lotader/or Lotader

Page 27: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACTINFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACT

�� AtAt room room temperaturetemperature, , Lotader + LotrylLotader + Lotrylgive better give better properties thanproperties thanLotader AX Lotader AX alonealone ::

�� Lotader AX8900 Lotader AX8900 actsacts as a as a compatibilizercompatibilizer

�� Lotryl gradesLotryl grades with with high high acrylate acrylate content are content are candidates as candidates as impact impact modifiersmodifiers

�� Lotader + LotrylLotader + Lotryl combinations give goodcombinations give good impact impact strengthstrength but but needneed a a minimumminimum amountamount of Lotader AX8900 for optimum of Lotader AX8900 for optimum compatibilization compatibilization

Lotader/Lotryl ratio of 30%/70% Lotader/Lotryl ratio of 30%/70% gives gives optimal impact optimal impact strengthstrength

Virgin PET + 20% modifier(s) : Charpy Impact vs AX/Lotryl ratio

1,1

5,6

16,5

11,3

35,1

46,5

1,3

2,7

4,8

2,6

3

2,6

0,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0 45,0 50,0

Virgin PET

PET + 20% AX8900

PET + 20% AX8840

PET + 2% AX8900 + 18%29MA03

PET + 4% AX8900 + 16%29MA03

PET + 6% AX8900 + 14%29MA03

at - 40°C23°C

PET + (Lotryl and/or Lotader))

InjectionAnnealing 16hrs @ 100°C

NotchedConditioning 16days / RT / 50%HR

Impact tests (ISO 179:93-1eA)

Notched Charpy Impact Strength (KJ/m2)

Page 28: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACTINFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACT

�� Lotader/Lotryl Lotader/Lotryl also improves the also improves the impact impact strength strength ofof recycledrecycled PETPET

Recycled PET + 20% modifier(s) : Charpy Impact vs AX/Lotryl ratio

1,4

9,5

13,1

22,6

1,1

2,7

4,6

2,7

0 5 10 15 20 25

Recycled PET

Recycled PET + 20% AX8900

Recycled PET + 20% AX8840

Recycled PET + 4% AX8900 +16% 29MA03

at - 40°C23°C

PET + (Lotryl and/or Lotader))

InjectionAnnealing 16hrs @ 100°C

NotchedConditioning 16days / RT / 50%HR

Impact tests (ISO 179:93-1eA)

Notched Charpy Impact Strength (KJ/m2)

Page 29: Impact Modification of Polyesters

COMBINATION LOTADER GMA + LOTRYL COMBINATION LOTADER GMA + LOTRYL INFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACTINFLUENCE OF THE LOTADER / LOTRYL RATIO ON IMPACT

�� TheThe impact impact strength can be strength can be adjusted withadjusted with ::

�� The total The total content of content of (Lotader + (Lotader + Lotryl)Lotryl)

�� The Lotader / The Lotader / Lotryl ratioLotryl ratio

Virgin PET + Different level of modifier(s) : Impact Strength at RT

1.1

5

9

15

35

46

0 5 10 15 20 25 30 35 40 45 50

Virgin PET

Virgin PET + Lotryl

Virgin PET + 1,5% AX8900 + 8,5%Lotryl

Virgin PET + 2,5% AX8900 + 15,5%Lotryl

Virgin PET + 4% AX8900 + 16%Lotryl

Virgin PET + 6% AX8900 + 14%Lotryl

23°C

PET + (Lotryl and/or Lotader))

InjectionAnnealing 16hrs @ 100°C

NotchedConditioning 16days / RT / 50%HR

Impact tests (ISO 179:93-1eA)

Notched Charpy Impact Strength (KJ/m2)

�� LotrylLotryl alone is alone is not a not a goodgood modifiermodifier

Page 30: Impact Modification of Polyesters

�� Lotader AX8900Lotader AX8900 can be combined withcan be combined with Lotryl for modification of PET in Lotryl for modification of PET in order order to to improveimprove impactimpact strengthstrength (RT &(RT & low temperaturelow temperature).).

�� TheThe impactimpact strength can be adjusted withstrength can be adjusted with the total content of (Lotader + Lotryl) the total content of (Lotader + Lotryl) and and the Lotader / Lotryl ratiothe Lotader / Lotryl ratio

�� Optimum Optimum properties properties are are reached using reached using a Lotader/Lotryl ratio of 30%/70% a Lotader/Lotryl ratio of 30%/70%

�� Lotryl Lotryl 30BA02, 29MA03 & 24MA005 are 30BA02, 29MA03 & 24MA005 are the the best best modifiers used modifiers used in in combination with Lotadercombination with Lotader AX8900. AX8900.

�� WhenWhen impact impact at low temperature is concernedat low temperature is concerned, , Lotryl Lotryl 30BA02 30BA02 is is preferredpreferred. .

��When it’sWhen it’s for packaging application, for packaging application, Lotryl Lotryl 24MA005 24MA005 is is recommandedrecommanded..

LOTADER, LOTRYL CO & TERPOLYMERSLOTADER, LOTRYL CO & TERPOLYMERS