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SCHIESS GmbHErnst-Schiess-Strae 1D 06449 AscherslebenTelefon: +49 (0) 34 73 - 968 - 0Telefax: +49 (0) 34 73 - 968 - 130e-mail: [email protected]
www.schiess.de
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We are your Partner Large Machining Centersfor the Engineering Industry
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HASTEBAD FARGER DULL DIE GARDEM
SCHIESS represents with its
know-how for flexible machine
solutions the optimization of the
end-users benefit.
Competence ona Sound Basis
Efficient Production Technology
the Construction of Machining Centersof Biggest Dimensions
A Wide Range of Products for Sophisticated Tasks
Innovative Production Engineering for
SCHIESS GmbH is designing and manufacturing with know-how and competence unique solutions of large machiningcenters for vertical turning, portal milling and boringoperations.
All machine tool series of SCHIESS with their design-features represent most modern solutions for large machi-ning centers. The machines guarantee high productivityand efficiency for your production tasks with fast proces-sing time and low production cost. All already installedmachining centers of the Horimaster and Vertimaster series
prove the reliability of our machine tools.
For sophisticated production tasks in many industrial fieldswe offer you an efficient job-shop facility by our contractmachining center for complicated components made ofcasting and steel.At a time of low capital expenditure the service retrofitting
and refurbishment of existing machine tools becomeincreasingly significant. This retrofitting service groupforms a further operating field of our company.
factory
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FROM 1857
Machine tools are behind all technical progress and bring the
world closer. SCHIESS is obliged to the creed of our name-giver
and will build in the future machine tools with impressive
dimensions and continuously increased performance parame-
ters and accuracies.
In addition to the own machinery series SCHIESS also sells pro-
ducts of the Chinese Shenyang Machine Tool Co. Ltd.
A special sales-, service- and training center exists on our site.
Double column planing machine, 1930
SCHIESS and Shenyang Machine Tool Co. Ltd. China
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Tradition as a Guide to the Future
Since 150 years we make large and
reliable machine tools for many
fields of industry world wide.
By our own research and product
design as well as a close collabora-
tion with the users of our products,
project-specific systems emerge.
Basis therefore is a wide range of
modular assembly groups.
With Traditionto Progress
portal plano miller, 1980
WEMA Precise Production Engineering for almost 150 years
Innovations and high accuracies stand also for the strength of WEMA.
Founded in 1857, by the two machine- and foundry foremen Heinrich Billeter and
Wilhelm Klunz, the company became famous with their single column planer,shown 1896 at the world exhibition in Paris. 1931 the company designed and con-
structed the first worldwide grinding machine. Since then, mainly portal milling
machines and slideway grinding machines have been produced in the Werkzeug-
maschinenfabrik Aschersleben. Today, latest effective machine tools are produced
under the name of SCHIESS.
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TO THE 21STCENTURY
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Our customers require precise machi-
ning centers that can be used for manydifferent applications for machining to
cope with increased productivity, con-
stant reduction of idle times and shorter
resetting times.
Our new machine concepts VERTIMA-
STER 1 as compact machine and also
the VERTIMASTER 2-12 as modular tur-
ning machines or vertical portal gantries
or table type mil ling centers , as well ashuge single column turning machines
and the HORIMASTER - solve these tasks
with flexible plant engineering and
customer-oriented solutions. The quality
will be permanently ensured according
to DIN EN ISO 9001.
for the Best Benefit of our Customers
We are your Partner A Specialist for Machiningof Complex and High-Accurate Components
Flexible and Precise Plant Engineering
Technology-oriented machining heads
with CNC-controlled swiveling axes aswell as the head and tool change
system in the pick-up procedure are
integrated into the standard equipment.
In particular, our round or rectangular
rams guarantee a high level of techni-
cal flexibility when machining complex
workpieces, such as milling deep sur-
faces with small dive diameters.
Powerful round and also rectangularrams allow to calculate the machining
time with maximum utilization of the
machine; long re-setting procedures can
be eliminated. Particular attention is
paid to the customer-specific modular
solutions; they offer optimal adaptation
to the required machining technology of
the workpieces.
The Masterhead Principle Quick Head Change for Wide-Ranged Machining Tasks
various heads
C-axis
High precision in the machining process in metal-cutting design, the high life span
of the machines as well as flexibility for the most varied machining tasks were the
main idea for producing large machining centers. They are fitted with backlash-free
pre-loaded and absolutely wear-free hydrostatic guideways in circular and linear
axes. The machines have high driving power, variable speed control and high rapid
traverses as well as separate oil cooling circuits for the axes for thermal compensa-
tion. All machine frames components are extremely sturdy and compact.
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VERTIMASTER- BAUREIHE
VERTIMASTER 1
110 kW5 NC-Achsen
12503000 mmVertical Turning and Drilling/Milling Centers in Compact Construction
Table diameter / table width 12502800 mm Optional up to 5 NC axes
Milling and drilling power52 kW turning power up to 110 kW Automatic tool and head change Pallet systems Wide assortment of turning tool holders and also milling and boring heads.
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With the VERTIMASTER series, we have
designed a reliable, powerful and uni-
versal CNC-machining center. The tur-
ning, boring and milling technological
processes can be carried out in one set-
ting. This is especially interesting for
complex, rotationally symmetrical work-
pieces when machining large parts.
High driving capacities of the face plate
and milling spindles guarantee efficient
machining. This machine design is cha-
racterized by its economic efficiency
and especially its flexibility. It offers the
user a remarkably shorter machining of
workpieces by reducing the transporta-
tion, clamping, alignment and setting-uptimes. An optional available Y-axis con-
siderably contributes to that.
The modular system configuration can
be adapted to the requirements of the
customer to machine a wide range of
parts. The universal boring and milling
head and the integrated technically high
quality configured A-axis permit the
simultaneous machining of the workpie-ces in 5 axes.
The software package designed specifi-
cally for the machine is user-friendly to
operate and program. It clearly contri-
butes to reduce the production times.
Highly Modern Vertical Turning Machinefor Overall Machining
VERIMASTER 1.25
VERTIMASTER VMG 1.28
VERTIMASTER1
Flexible Plant Engineering for Requirements of Market
Square ram with milling head
VM 1
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VERTIMASTER 2-12
240 kWC-Achse
> 2500 mmModular Turning Machine or Portal Gantry-/Table-Type Machines
Workpiece dimensions > 2500 mm Milling capacity up to 136 kW turning power up to240 kW
Ram design with integrated C-axisand masterhead principle Automation due to changing mechanisms for tools, heads
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VERTIMASTER2-12
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Our large machining centers of the VER-
TIMASTER 2-12-series are among the
biggest and most modern machine tools
in the world.
These CNC Turning and Milling Centers
in Table and Gantry design can be adap-
ted to all the specific machining requi-
rements of our customers.
Each required combination in the machining processes turning,
milling, drilling and boring with linear and circular axes is
possible. Grinding and threading with reliable attachments in
one setting according to the customers requirement and in
various degrees of automation are part of our portal machine
concepts as well.
The geometric machine and attachment dimensions for your
machining task will be tailor-made for you.
With this series of machines the production time for your com-
ponent will be decreased and your output improves; this goes
along with the reduction of transport time and fixture expen-
ditures which in many cases increase the processing time.
Large Multifunctional Machining Centerswith a Modular Construction
A Wide Scope of Featuresfor All Machining Tasks
VERTIMASTERVMG 6
Portal milling-/turning machinesfor power equipment
Vertical turning lathes for heavy machining
VM VME
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VERTIMASTER- BAUREIHE
HORIMASTER
90 kW
100 t2000 x 2000 x 2000 mm
Horizontal Table-Type and Floor-Type Boring Machines Driving powers of up to 90 kW Five-side machining for workpieces =2000 x 2000 x 2000 mm
Rotary tables with linear axis for loads of over 100 t Floor plates corresponding to the size of the work piece Automation due to changing mechanisms for tools, heads, and pallet systems
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HORIMASTER
This machine series comprises a single
column machine with the most modern
drive and control systems, allowing the
greatest possible precision and optimal
performance of the open system.
Due to this modular and flexible system
configuration the HORIMASTER series
can be individually adjusted to the
requirements of the customer e.g. with
automatic tool change and head change
in pick-up version.
It considerably increases (with appropria-
te investment) the range of parts that
can be machined on it. Among the
machines that are equipped with rams
SCHIESS offers powerful girder / spindlesolutions in hydrostatic construction.
HORIMASTER 3 with pallet system
HORIMASTER 5
Backlash-free pre-loaded and absolutely wear-free hydrostatic
guideways for round and linear axes provide maximum uti-
lization for all desired machining tasks.
A guiding system is used for the linear axes, which consists of
identical components. The hydrostatic guided ram is equipped
with fully integrated drives for spindle and head swiveling and
with a clamping system. An infinitely adjustable speed control
of the milling spindle is also included.
Highest Precision within Micrometers
Horimaster Works Efficient and Precise
HORIMASTER 3
HM 4
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CONTRACT MACHINING
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Our contract machining department has an annual capacity of
over 120.000 machining hours. Therefore we are in a position
to not only produce for our own requirements, but also to
machine parts and units for the German and European
engineering industry. This business segment provides our
customers with precision machining of high quality workpie-
ces made of casting, steel or aluminum. We manufacture
highly accurate medium-sized and large parts.
Reliable Partner for your Production Tasks
All Machining Facilitiesat SCHIESS at a Glance
Turning:
Turning cells
Turning machinesVertical turning machinesMilling:
Horizontal milling centresCNC-controlled portal milling machinesMilling/Boring:
Table-type boring machinesFloor-type horizontal boring machinesGrinding:
External grinding machinesInternal grinding machinesSurface grinding machinesSlideway grinding machinesMeasuring:
3D-measuring machinesForm measuring machines
Portal Milling Center CFZ
is a modern horizontal milling and
boring machine with two tables for
machining of workpieces in one setting
with 5 axes machining functions. It isused among other applications to ma-
nufacture large parts for wind mills.
With our portal milling machines, even
large workpieces with complicated ele-
ments of up to 12 m in length and 3 m
in width can be machined.
Guarantee for Quality
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RETROFITTING ANDSERVICE
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Our Service Offer:
Maintenance and servicing of machines delivered
Prompt delivery of spare parts
Replacement of spindle bearings
Replacement of drives
Mounting of new milling heads
Delivery of new additional devices
Replacement of mechanical guiding systems
Installation of new CNC-systems, drives,electrical systems, hydraulics
More effective machinewith new equipment
Your Partner for Retrofitting and Service
The retrofitting of an existing, unprofi-
table system is the alternative to new
investments. SCHIESS develop solutions
how your machine can again corre-
spond to the highest technological
requirements. Personnel with practical
experience are responsible for the
retrofitting.This applies not only to repairs, over-
haul work and retrofitting of our own
products but also to the retrofitting of
machine tools from other manufac-
turers. A new ram with our masterhead
principle can be subsequently installed
in any suitable machine tool.
We guarantee operational availabilityfor all machines with our 24 hour-tele-
service.
Completely modernisedportal milling machine
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ContactMachine Sales
Phone: +49 (0) 34 73 - 968 - 120
Fax : +49 (0) 34 73 - 968 - 121
Retrofitting and Service
Phone :+49 (0) 34 73 - 968 - 142
Fax : +49 (0) 34 73 - 968 - 146
Contract machining
Phone :+49 (0) 34 73 - 968 - 403
Fax : +49 (0) 34 73 - 968 - 317
www.schiess.de
e-mail: [email protected]
We reserve the right for technical improvementsto serve further developments of our products.
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