igtr report
DESCRIPTION
training reportTRANSCRIPT
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
(A Govt. of India Society, Ministry of MSME) ISO 9001:2000 & ISO 14001:2004 ORGANISATION
INDO GERMEN TOOL ROOM (IGTR) is a Government authorized Training center undertaken by Ministry Of MSME(Micro Small Medium Enterprise).
It is ISO Standrad Institute (ISO 9001:2000 & ISO 14001:2004).It is also accredited By NABL Production and training center.
It is established in 1990 in Aurangabaad. It also provide training programmes and courses like (Auto-CAD,
Catia,Ansys Hypermesh , Delcam,Nastran and CNC programing and Tool Design etc.) for students .
IGTR is strongly belief in TQM Philosophy.High precision equipments like CNC Co-ordinate Measuring machine,Electronic Height master,profile Projector and tool maker’s microscope ensures through checking of equipments and Components.In addition trial of the tools are taken on Mechanical press and injection moulding machine.
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
ISO-14001:2004ISO-14001:2004ISO-9001:2000ISO-9001:2000
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
TOTAL PLOT AREA 51878 sq. meters
TOTAL BUILT UP AREA 17430 sq. meters
SANCTIONED ELECTRIC POWER 1500 KVA
CAPTIVE POWER GENERATION 2X320 KVA
COMPRESSED AIR SUPPLY
OVERHEAD & UNDERGROUND WATER RESERVOIRS
CENTRAL AIR CONDITIONING UNIT
CLEAN AND DUST FREE ENVIRONMENT
ADMINISTRATION
TRAINING
PRODUCTION
RESIDENTIAL COMPLEX
CANTEEN
INTERNATIONAL HOSTEL
BOYS HOSTEL
GIRLS HOSTEL
COMMUNITY CENTER
AUDITORIUM
INFRASTRUCTURE AT GLANCEINFRASTRUCTURE AT GLANCE
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
CANTEENCANTEENAUDITORIUMAUDITORIUMHOSTELHOSTEL
ADMINISTRATIONADMINISTRATION PRODUCTIONPRODUCTION TRAININGTRAINING
INFRASTRUCTURE AT GLANCEINFRASTRUCTURE AT GLANCE
Aurangabad is a historical city located near the world famous Ajanta and Ellora Caves. Aurangabad is well connected by Road, Rail, Air with rest of the country.
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
CONVENTIONAL MACHINES
LATHE – 30 NOS.
MILLING – 30 NOS.
GRINDING – 10 NOS.
EDM – 01 NO.
OTHERS(SHAPER,DRILLING,H.GRINDERS, ETC) – 40 NOS.
CNC MACHINES
LATHE – 07 NOS.
MILLING – 14 NOS.
EDM – 06 NOS.
WIRE CUT - 06 NOS.
RESOURCESRESOURCES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
CADAUTO CAD - 2008MECHANICAL DESK TOP - 2008AUTO CAD INVENTOR - 9.0SOLIDWORKS – 9.0MASTERCAM - X3DELCAM - 9.0CATIA - V5R19PRO – E - WILD FIRE 4UNIGRAPHICS - NX6
CAMMASTERCAM - X3DELCAM - 9.0CATIA - V5R19PRO – E - WILD FIRE 4UNIGRAPHICS - NX6CNC PROG.& MCHINING (MTS)
CAEANSYS XHYPERMESHCOSMOSMOLDFLOWPRO MECHANICA WF-4
RESOURCESRESOURCES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
CAD / CAM LABS 15 NOS.
CNC PROGRAMMING LABS 03
NOS.
CNC MACHINING LABS 06 NOS.
HYDRAULICS / PNEUMATICS LAB 01
NO.
COMPUTER HARDWARE MAINT. LABS 04
NOS.
CALIBERATION LAB 01
NO.
INSPECTION & Q. A. LAB 01
NO.
LABORATORIESLABORATORIES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
Hartford-HB2150SGWorking Range = X 2100, Y1500, Z 800
Deckel – Maho DMC 100 VWorking Range = X 1000, Y 800, Z 550 MM
Deckel – Maho DMC 70 V Hi-dynWorking Range = X 700, Y 550, Z 500 MM
Deckel – Maho DMC 70 VWorking Range = X 700, Y 550, Z 500 MM
HAAS VF2SS ( 3 nos.) Working Range X = 762, Y = 406, Z 508 MM
Makino V-33 Working Range = X 600, Y 400, Z 350 MM
Deckel – Maho 70 V Hi-dyn
HAAS VF2SS
A] CNC Machining Centre:A] CNC Machining Centre: RESOURCESRESOURCES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
Mikron-UME 710 Working Range = X 710, Y 630, Z 500 MM
Mikron-WF 52DWorking Range = X 710, Y 560, Z 500 MM
Makino V-33
Charmilles Robofil 300
B] CNC Milling Machines :B] CNC Milling Machines :
Charmilles Robofil 510
Charmilles Robofil 300
Charmilles Robofil 290
Electronica Ultracut S1
Electronica Ecocut (2 nos.)
RESOURCESRESOURCES
C] CNC Wire Cut C] CNC Wire Cut
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
CMMCMM
Carl-Zeiss – PrismoRange 700 X 900 X 500 MM
Brown & Sharp- Hexagon Globel Range 500 X 700 X 500 MM
Hauser B-3 DR
Jig BoringJig Boring
Hauser B-3 DR Working Range = X 400, Y 250, Z 450 MM
Carl-Zeiss – Prismo
RESOURCESRESOURCES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
Mechanical PressMechanical Press - 125 T. (ZEULENRODA)
Hydraulic PressHydraulic Press - 63 T. (DUNKES)
Injection Moulding M/cInjection Moulding M/c - 100 T. (BATTENFELD)
Injection Moulding M/cInjection Moulding M/c - 250 T. (L&T DEMAG)
100 T. (BATTENFELD) 125 T. (ZEULENRODA)
RESOURCESRESOURCES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
Training
Design, Development & Tool Manufacturing
ACTIVITIESACTIVITIES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
TOOLING SOLUTIONSTOOLING SOLUTIONS
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
DESIGN, DEVELOPMENT & MANUFACTURINGDESIGN, DEVELOPMENT & MANUFACTURING
PLASTIC MOULDS
PRESS TOOLS
DIE CASTING DIES
SPECIAL PURPOSE MACHINES
JIGS & FIXTURES
GAUGES
REVERSE ENGINEERING
PRODUCT DEVELOPMENT
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
REVERSE ENGINEERING
SURFACE & 3D SOLID MODELING
PRODUCT DEVELOPMENT
TOOL DESIGN & MANUFACTURING
CNC PROGRAMING & MACHINING
ASSEMBLY & TRY-OUTS
JOB WORK (WIRE CUT, JIG BORING, CNC
MACHINING, GRINDING ETC.)
MACHINING OF HIGH PRECISION
COMPONENTS (BATCH PRODUCTION)
CMM INSPECTION & CALIBRATION ETC.
PROJECTS UNDERTAKEN :PROJECTS UNDERTAKEN :
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
DESIGN & MFG. OF PRESS TOOLS IN THE AREAS OF AUTOMOBILE, DESIGN & MFG. OF PRESS TOOLS IN THE AREAS OF AUTOMOBILE,
ELECTRICALS, COSUMER AND HOME APPLIANCESELECTRICALS, COSUMER AND HOME APPLIANCES
CLUTCH PARTS
BRAKE SYSTEM
GASKETS
KITCHEN SINKS
BEARING CASE
RETAINER BUMPER
ELECTRICAL PARTS ETC.
EXPERTISE IN PRESS TOOLSEXPERTISE IN PRESS TOOLS
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE, DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE,
HOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENTHOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENT
MCBs FOR SWTICH GEARS
LID & BASE
BEARING
SCISSOR
HANDLE
GEAR BOX FOR WASHING MACHINE
EXPERTISE IN MOULDSEXPERTISE IN MOULDS
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
Enclosure Base(Controller Box)
Terminal Shroud(Switchgear)
Neutral Shroud(Switchgear)
HOT RUNNER MOULD FOR ENCLOSURE, BOSS STREAMLINE
INJECTION MOULD FOR NEUTRAL SHROUD
INJECTION MOULD FOR TERMINAL SHROUD
DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE, DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE,
HOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENTHOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENT
EXPERTISE IN MOULDSEXPERTISE IN MOULDS
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
DESIGN & MFG. OF DIE CASTING DIES IN THE AREAS OF DESIGN & MFG. OF DIE CASTING DIES IN THE AREAS OF
AUTOMOBILESAUTOMOBILES
FOUR WHEELER WHEEL RIM DIES
TWO WHEELER WHEEL RIM DIES
2 WHEELER CLUTCH SYSTEM DIES
(WHEEL CLUTCH, HUB & HOUSING)
CARBURETORS
EXPERTISE IN DIE CASTING DIESEXPERTISE IN DIE CASTING DIES
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
TOOLINGS MANUFACTURED
CATEGORY NOS.
Press Tools 561
Moulds 242
Die Casting Dies 303
Jigs, Fixtures & Gauges 562
Job Work 40617
As there are many products produced in production dept.
My Area of Work is “HOW TO PREPARE THE MOULD AND THEIR PRODUCTS”.
So Let us Know About Moulding
INTRODUCTION: Molding or moulding is the process of manufacturing
by shaping meltable raw material using a rigid frame or model called a pattern.
A mold or mould is a hollowed-out block that is filled with a liquid like plastic, glass, metal, or ceramic raw materials. The liquid hardens or sets inside the mold, adopting its shape. A mold is the counterpart to a cast. The manufacturer who makes the molds is called the moldmaker. A release agent is typically used to make removal of the hardened/set substance from the mold easier. Typical uses for molded plastics include molded furniture, molded household goods, molded cases, and structural materials.
Injection moulding Blow molding Compaction or sintering Compression molding Expandable bead molding Extrusion molding Foam molding
This process uses Metal as its raw material. The mold is usually made of metal. The raw material is heated in a heating chamber and then forced or injected into the mold. The material is allowed to cool and solidify in the mold chamber. This type of molding leaves parting lines and sprue lines. Parting lines are the marks left on the final object where the parts of the object meet. Sprue is the part of the mold through which the raw material is injected into the mold. Some part of the material solidifies in the sprue hole, which has to be broken off, leaving marks on the final product.
STEP 1 CLAMPING - the moving and fixed platens of the
injection moulding machine holds the mould tool together under pressure.
STEP 2 INJECTION - the molten plastic or the metal that has
been melted from pellet form in the barrel of the moulding machine is injected under pressure into the mould.
STEP 3 DWELLING - after the molten plastic has been
injected into the mould pressure is applied to ensure all cavities are filled.
STEP 4 COOLING - the plastic parts are then allowed to
solidify in the mould.
STEP 5 OPENING - the moving platen moves away from the
fixed platen separating the mould tool. STEP 6 EJECTION - rods, a plate or air blast then aids ejection
of the completed plastic moulding from the injection mould tool.
The length of time from closing the mould to ejecting the finished plastic moulding is the cycle.
Simple shapes to reduce tooling cost• No undercuts, etc.
Draft angle to remove part• In some cases, small angles (1/4) will do• Problem for gears
Even wall thickness Minimum wall thickness ~ 0.025 in Avoid sharp corners Hide weld lines
• Holes may be molded 2/3 of the way through the wall only, with final drilling to eliminate weld lines
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD
SUB CENTRESSUB CENTRES
MSME-TR – MSME DI CAD/CAM Training Centre Swargate, Shankarshet Road, Near PMT Workshop, Pune – 411 037 Phone: (020) 24440861 Fax : (020) 24440862 Email: [email protected]
MSME DI – MSME-TR CAD/CAM Training Centre Saki Naka, Kurla – Andheri Road, Mumbai – 400 072. Phone : (022) 28576090, 28573091, Fax No. (022)28570663Email: [email protected]
PUNE
MSME-TR - MSME DI CAD/CAM Training Centre‘C’ Block C.G.O.Complex, Seminary HillsNagpur : 440 006, Email: [email protected] 0712-6450688, 2513095, Fax: 0712-2511985
NAGPUR
MUMBAI
In this institute I learned lot of thing practically but as related to my theory concept.
I understood how design is going to relate manufacturing .
I saw how to behave in company or institute like this.
And thankful for those persons who helped me lot.
MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD