ifp and irp pulverizers multi multifunctional · the new indeco products applications with their...
TRANSCRIPT
the new Indeco products applications
With their outstanding strength, robustness and versatility, all new Indeco products are the ideal tools for demolition or recycling jobs on reinforced concrete buildings or other structures. Pulverizers, in particular, are perfect not only for the primary demolition of buildings, but also for the secondary demolition of reinforced concrete materials on the ground, after separating the concrete from the steel rods and other metal and non-metal structures. The Multi multifunctional tool in demolition crusher configuration is used for the same type of work as a hydraulic crusher - primary demolitions on heavily reinforced concrete materials, columns, flooring and beams, and the main structure of buildings; in pulverizer configuration, it has the same functions
as the rotating pulverizer, for primary demolition of building materials, concrete products and for separating and recycling materials; while the shear jaw set is used for cutting metal structures, steel rods and girders. Finally, the hydraulic compactor provides excellent compaction performance, efficiently replacing traditional hand-held equipment. As well as compacting backfill for trenches, Indeco compactors are also extremely effective aroundfoundations or close to other obstacles. They also compact embankments or other steep slope applications. These machines, which are perfect for working on granular, cohesive and semi-cohesive soils, have also proven effective on pile-driving jobs.
Exploiting the best in Indeco’s advanced technological know how, the complementary products in the demolition range were designed and created following the top quality guidelines already used in manufacturing our famous hydraulic breakers. In the manufacturing process, Indeco have used the latest technologically advanced materials, specifically designed to withstand high levels of pressure, wear and abrasion, and prolonged use regardless of jobsite conditions.
Indeco pulverizers The advantages of Indeco pulverizers include an innovative design, providing better grip and making them easier to handle. The unique shape of Indeco pulverizers is a design feature created specifically to reduce the variation in the force required between the start (maximum opening) and the finish (minimum opening). This leads to greater efficiency when demolishing and reduces both working times and stress transmitted to the excavator. Another important feature is the huge opening between the two jaws and a hydraulic system with a “regeneration valve”. This enables the movable jaw to be closed more quickly under no-load conditions, in order to apply all of the force available only when pulverisingmaterial, thus increasing productivity. Indeco pulverizers can also regulate the distance between the cutters located inside the jaws, so that the steel rods inside reinforced concrete can be cut more efficiently.
The Indeco MultiAn extremely versatile product, the Indeco Multi with its kit made up of different types of jaw sets for various functions (demolition crusher, shears and pulverizer jaw sets), provides a solution for both specialist and non-specialist companies who
need the right equipment for a whole range of demolitions tasks in various jobsite situations. It is the shape of its jaws that makes the Indeco Multi unique. Shape is a crucial factor in the dynamics of these machines, and most importantly affects their performance.
The Indeco compactorThe new line of Indeco compactors has been created to combine high compaction with fast turnaround times. Compactors efficiently replace traditional hand-held equipment, thus reducing accident risk. In slope applications, these machines eliminate self-propelled rollers and the risk of rollover. Compaction is achieved by taking a thick steel baseplate and applying both the dynamic forces of a hydraulically-driven vibration system and the static weight of an excavator or backhoe boom. Of course, the dynamic forces have to be powerful enough to vibrate the steel baseplate. To enable this to happen, Indeco compactors (mounted straight onto the carrier boom) are hydraulically driven with an oil-bath bearing system. This hydraulic system gives a balanced design of compaction force and vibration speed, so as to achieve the depth penetration needed to reduce air voids and move more material faster.
Indeco IFP fixed pulverizers
Greasing systemfor better lubrication
of moving mechanical parts
Special geometric design which ensures that
the pulverising force remains as constant as possible between the maximum and minimum opening
“Speed valve”which enables the movable jaw to be
closed more quickly under no-load conditions Position of hydraulic
cylinder prevents abrasions to the rod
Wide opening between the jaws
The distance between the cutters located inside the jaws can be regulated, so that steel rods inside reinforced concrete can be cut more efficiently;
Innovative design provides better grip and improves manoeuvrability;
Extremely rigid structureprevents deformations
Interchangeable cutters can be used on both sides, thus doubling usage
IFP 400 IFP 1000 IFP 1250 IFP 1350
tons 5,5 ÷ 16Kg 550mm 525mm 1400mm 1300mm 330l/min 80 ÷ 120bars 250tons 35tons 110mm 100mm 35*sec 1,7sec 0,83/4”HP 1200
tons 16 ÷ 33Kg 1700mm 810mm 1960mm 1809mm 460l/min 180 ÷ 220bars 350tons 87tons 241mm 240mm 45sec 2,3sec 2,411/4”-
tons 23,5 ÷ 43Kg 2500mm 910mm 2480mm 2040mm 510l/min 180 ÷ 250bars 350tons 100tons 270mm 240mm 50sec 3sec 3,511/4”
HP 7000 - HP 9000
tons 29,5 ÷ 55Kg 3300mm 1010mm 2500mm 2060mm 550l/min 180 ÷ 260bars 350tons 110tons 295mm 360mm 50sec 2,3sec 2,511/4”
HP 7000 - HP 9000
Excavator weightPulverizer weightJaw opening HeightWidthJaw widthOil deliveryMaximum working pressureMaximum clamping force at tipMaximum clamping force at shearsShear lengthMax cutting diameterClosure time (no-load, at 200 l/min)Opening time (no-load, at 200 l/min)Hydraulic connections
Excavator weightPulverizer weightJaw opening HeightWidthJaw widthOil deliveryMaximum working pressureMaximum clamping force at tipMaximum clamping force at shearsShear lengthMax cutting diameterClosure time (no-load, at 200 l/min)Opening time (no-load, at 200 l/min)Hydraulic connections
Compatibility of attachment plate with breaker mounting bracket
Compatibility of attachment plate with breaker mounting bracket
compatibilitySuggested uses on machines with an overall weight (tons): Suggested uses on machines with an overall weight (tons):
IFP 400 IFP 1250IFP 1000 IFP 1350
5,5 23,516 29,5
7,5 27,520 34,5
16 4333 55
13 3929,5 49,5
BEST POSSIBLE (match subject to approval by the nearest Indeco dealer)
*without regeneration valve
Technical data Technical data
BEST POSSIBLE (match subject to approval by the nearest Indeco dealer)
Indeco IRP rotating pulverizersGreasing system
for better lubrication of moving
mechanical parts
Special geometricdesign which ensures
that the pulverising force remains as constant as possible between
the maximum and minimum opening
“Speed valve” which enables the movable
jaw to be closed more quickly under no-load conditions
Ability to rotate continuously through 360°, which
makes it easier to carry out demolitions in all conditions,
and ensures that the material can be held firmly
in the pulverizer’s jaws
Position of hydraulic cylinder prevents abrasions to the rod
Wide openingbetween the jaws
The distance between the cutters located inside the jaws can be regulated, so that steel rods inside reinforced concrete can be cut more efficiently;
Innovative design provides better grip and improves manoeuvrability;Extremely rigid structureprevents deformations
Interchangeable cutterscan be used on both sides, thus doubling usage
IRP 500 IRP 750 IRP 850
tons 10 ÷ 20Kg 900mm 560mm 1860mm 820mm 340l/min 150 ÷ 200bars 320tons 35tons 110mm 100mm 35*sec 1,7sec 13/4”l/min 10 ÷ 15bars 801/4”rpm 8HP 1200
tons 13 ÷ 25Kg 1300mm 620mm 2160mm 940mm 390l/min 150 ÷ 200bars 350tons 46tons 150mm 180mm 35*sec 1,9sec 11”l/min 12 ÷ 20bars 1401/2”rpm 10HP 2000 - 2500
tons 16,5 ÷ 32Kg 1750mm 725mm 2350mm 1160mm 420l/min 180 ÷ 220bars 350tons 65tons 215mm 240mm 40*sec 3sec 1,81”l/min 16 ÷ 25bars 1501/2”rpm 10HP 3000 ÷ 4000
Excavator weightPulverizer weightJaw openingHeightWidthJaw widthOil deliveryMaximum working pressureMaximum clamping force at tipMaximum clamping force at shearsShear lengthMax cutting diameterClosure time (no-load, at 200 l/min)Opening time (no-load, at 200 l/min)Hydraulic connectionsOil delivery for rotationPressure regulated for rotationConnections for hydraulic rotationRotation speed
Excavator weightPulverizer weightJaw openingHeightWidthJaw widthOil deliveryMaximum working pressureMaximum clamping force at tipMaximum clamping force at shearsShear lengthMax cutting diameterClosure time (no-load, at 200 l/min)Opening time (no-load, at 200 l/min)Hydraulic connectionsOil delivery for rotationPressure regulated for rotationConnections for hydraulic rotationRotation speed
Suggested uses on machines with an overall weight (tons):
IRP 1000 IRP 1250
tons 22,5 ÷ 42Kg 2400mm 810mm 2700mm 1290mm 460l/min 180 ÷ 250bars 350tons 87tons 240mm 240mm 45sec 2,3sec 2,41” l/min 16 ÷ 25bars 1501/2”rpm 10HP 7000 - HP 9000
tons 30 ÷ 57Kg 3400mm 910mm 3000mm 1600mm 510l/min 180 ÷ 260bars 350tons 100tons 240mm 240mm 45sec 3sec 3,51”l/min 16 ÷ 25bars 1501/2”rpm 10HP 7000 - HP 9000
compatibilitySuggested uses on machines with an overall weight (tons):
*without regeneration valve
IRP 500
10
12
20
18
IRP 750
13
16
25
22,5
IRP 850
16,5
20,5
32
28,5
IRP 1000 IRP 1250
22,5 30
26,5 35,5
42 57
37,5 51
Technical data Technical data
BEST POSSIBLE (match subject to approval by the nearest Indeco dealer) BEST POSSIBLE (match subject to approval by the nearest Indeco dealer)
Compatibility of attachment plate with breaker mounting bracket
Compatibility of attachment plate with breaker mounting bracket
Indeco “Multi”Two large pistons
providing dynamic but balanced demolition power
Steel shaftsprotecting the piston
rods against accidental on-site damage
Innovative designand robust housing
Full 360° rotationmaking it easier to
carry out demolitions in all conditions,
and ensuring that the material can be held firmly
in the pulverizer’s jaws
Single axis of rotationfor quicker and more efficient maintenance and jaw set replacement;
Interchangeable cutterscan be used on both sides, thus doubling usage
Three different jaw sets for demolition, pulverizing and cutting
Greasing systemfor better lubrication of moving mechanical parts
compatibility
MULTI 750 MULTI 850
tons 16 ÷ 29mm 480l/min 180 ÷ 250bars 350sec 2,4 ÷ 3,4sec 1,2 ÷ 1,71”l/min 16 ÷ 25bars 150rpm 101/2”HP 2000 - 2500
tons 21,5 ÷ 40mm 490l/min 180 ÷ 250bars 350sec 3,5 ÷ 4,8sec 1,7 ÷ 2,41”l/min 16 ÷ 25bars 150rpm 101/2”HP 3000 ÷ 4000
Excavator weightWidthOil delivery to cylindersMaximum pressure at cylindersClosure time (no-load)Opening time (no-load)Hydraulic connections for cylindersOil delivery for rotationPressure regulated for rotationRotation speedHydraulic connections for rotation
Suggested uses on machines with an overall weight (tons):
Technical data
MULTI 750 MULTI 850
16 21,5
19 26
29 40
26 38
Excavator weightWidthOil delivery to cylindersMaximum pressure at cylindersClosure time (no-load)Opening time (no-load)Hydraulic connections for cylindersOil delivery for rotationPressure regulated for rotationRotation speedHydraulic connections for rotation
MULTI 1000
tons 35 ÷ 65mm 640l/min 250 ÷ 300bars 350sec 5,0 ÷ 6,0sec 2,5 ÷ 3,01”l/min 16 ÷ 25bars 90rpm 101/2”HP 7000 - 9000
Suggested uses on machines with an overall weight (tons):
Technical data
MULTI 1000
35
38
65
55
BEST POSSIBLE (match subject to approval by the nearest Indeco dealer) BEST POSSIBLE (match subject to approval by the nearest Indeco dealer)
Compatibility of attachment plate with breaker mounting bracket
Compatibility of attachment plate with breaker mounting bracket
CRUSHER
CRUSHER
CRUSHER
PULVERIZER
PULVERIZER
PULVERIZER
SHEAR
SHEAR
SHEAR
Kg 4000kg 4400mm 2640mm 1000mm 750mm 180tons 105tons 350
Kg 2050kg 2400mm 2200mm 805mm 580mm 180tons 80tons 250
Kg 1600kg 1850mm 2024mm 730mm 560mm 180tons 50tons 200
Kg 4000Kg 4400mm 2700mm 1000mm 750mm 180tons 105tons 350
Kg 1950Kg 2300mm 2230mm 800mm 625mm 180tons 75tons 250
Kg 1600Kg 1850mm 2024mm 750mm 580mm 180tons 45tons 200
Kg 4300Kg 4700mm 2700mm 580mm 640mm 720tons 115tons 250
Kg 2380Kg 2780mm 2270mm 490mm 530mm 600tons 70tons 200
Kg 1750Kg 2000mm 2050mm 425mm 470mm 490tons 50tons 140
Jaws for the MULTI 1000
Jaws for the MULTI 850
Jaws for the MULTI 750
Equipment weight (excluding mounting bracket)Equipment weight (including mounting bracket)
Max clamping force at shears
Height
Maximum openingJaw depthCutter blade lengthMax clamping force at tip
Equipment weight (excluding mounting bracket)Equipment weight (including mounting bracket)
Max clamping force at shears
Height
Maximum openingJaw depthCutter blade lengthMax clamping force at tip
Equipment weight (excluding mounting bracket)Equipment weight (including mounting bracket)
Max clamping force at shears
Height
Maximum openingJaw depthCutter blade lengthMax clamping force at tip
Profiles and maximum dimensions that can be cut with the MULTI in “SHEAR” configuration
Shear for the MULTI 1000
Shear for the MULTI 850
Shear for the MULTI 750
Type UNI
Type UNI
Type UNI
Type UNI
Type UNI
Type UNI
UPN 180
130x130x12
121x10
IPE 200
UPN 160
120x120x12
114,3x8
IPE 180
UPN 120
110x110x10
101,6x6,3
IPE 140
HEA 140
HEA 120
HEA 100
mm 60
mm 50
mm 40
min - mm 580x6max - mm 230x15
min - mm 450x6max - mm 180x10
min - mm 230x6max - mm 140x10
jaw technical data
Indeco IHC compactorOil-bath eccentric
bearing system ensures extensive running
times. This technology, which was designed for tough
jobs, is not only extremely reliable but also keeps
maintenance costs low and performance high
Thick steel baseplates mean no flexing or other
distortions that could affect the machine’s reliability
Shock-absorption system large technically-advanced
rubber shock-absorbers, designed to direct the whole compaction force down into
the material to be compacted rather than back towards
the machine and operatorHydraulically-driven eccentric weight systems give a balanced design of force and speed to ensure depth penetration and reduce air voids
Designedto work up close to trench walls, foundations, guard rails and other obstacles, along the whole width and length of the job
Pressure- and flow- limiting valve provides safer quicker installation, ensuring that incorrect set-ups cannot affect the productivity and lifetime of the compactor
Simplified system enables dismantling/mounting of grabs and other accessories to be carried out in minutes
Excavator weightCompactor weightCompactor heightBaseplate sizeCentrifugal forceGround pressureOil deliveryOperating pressure
Excavator weightCompactor weightCompactor heightBaseplate sizeCentrifugal forceGround pressureOil deliveryOperating pressure
tons 1,7 ÷ 6,4Kg 170mm 560cm 45 x 56Kg 1700Kg/cm2 0,7l/min 57bars 138HP 200 - HP 350
tons 4 ÷ 12Kg 410mm 600cm 65 x 60Kg 3600Kg/cm2 0,9l/min 75bars 138HP 500 ÷ HP 900
tons 7,5 ÷ 22Kg 715mm 790cm 80 x 70Kg 7150Kg/cm2 1,3l/min 121bars 138HP 1500 - HP 1800
tons 18 ÷ 45Kg 1000mm 800cm 90 x 90Kg 15100Kg/cm2 1,9l/min 227bars 138HP 3000 ÷ HP 4000
Suggested uses on machines with an overall weight (tons):
Technical data Technical data
IHC 50 IHC 150IHC 75 IHC 250
1,7 7,54 186,4 2212 45
compatibilitySuggested uses on machines with an overall weight (tons):
IHC 50 IHC 75 IHC 150 IHC 250
Compatibility of attachment plate with breaker mounting bracket
Compatibility of attachment plate with breaker mounting bracket
Example on the IHC 150: a flow of 120 l/min corresponds to a centrifugal force of 7190 kg.
l/min
kg
performance curves
IHC 50 IHC 75 IHC 150 IHC 250As a further service, Indeco offers its customers a maintenance programme contract, which has a number of advantages:• prevention of most repairs;• a replacement product will be provided if the repair is estimated to take more than 48/72 hours;• increased long-term reliability;• maintenance costs are fixed and can therefore be budgeted more easily;• product lifetime is even longer, with high second-hand values.
Indeco in the world
the efficiency of ourafter-sales service
plannedmaintenance
The full range of Indeco complementary demolition products
Products ProductsWeight Weight
Indeco Ind. S.p.A.viale Lindemann, 10 z.i. - 70123 Bari - Italy
tel. +39 080 531 33 70 - fax +39 080 537 79 76
[email protected] - www.indeco.it
gb
11-0
9-G
-GB-
01-0
1C
aruc
cieC
hiur
azzi
IFP 400IFP 1000IFP 1250IFP 1350IRP 500IRP 750IRP 850IRP 1000
kg 550kg 1700kg 2500kg 3300kg 900kg 1300kg 1750kg 2400
IRP 1250MULTI 750MULTI 850MULTI 1000IHC 50IHC 75IHC 150IHC 250
kg 3400kg 1600kg 2050kg 4000kg 170kg 410kg 715kg 1000