if it is a teardown, remove the confidential note, delete ... · google home december 2016 by jon...
TRANSCRIPT
© 2016 www.pemnet.com 1
Google Home
December 2016
by Jon Brunk
PennEngineering®
Title Slide – Do Not Remove Enter the Name and Model of the object being torn down.
If it is CSI, leave the Confidential note.
If it is a teardown, remove the confidential note, delete the CSI logo.
© 2016 www.pemnet.com 2
Google Home
Introductory Slide – Do Not Remove Enter the name of the object being torn down
and a picture of the assembled product.
© 2016 www.pemnet.com 3
Details & Findings
Pictures and Description of the
Google Home and our
disassembly process.
Section Heading Slide – Do Not Remove Enter the Name of the object being torn down.
© 2016 www.pemnet.com 4
Google Home
Top View Bottom View Back View
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 5
Google Home - Base
• Cloth and plastic base
held by two magnets, one
north and one south for
alignment
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 6
Google Home - Base
• Rubber base attached
by double sided tape
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 7
Top Case and Main Body
• Disassembling white upper
section from main body
• Upper section held by 4 screws
• 4x screws into white plastic
bosses vertically
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 8
Top Case and Main Body
• Flex cable connects
two PC boards
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 9
Back Panel
• Removed large rubber
o-ring
• Back plastic cover
attached by 4 screws
• All thread into plastic
bosses
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 10
Back Panel
• Back of unit with cover
removed.
• Exposes full PCB, wiring
for speaker and flex cable
to bottom piece
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 11
Back Panel
• Molded plastic
cover
• Contains:
• Transparent
sections for
LED
• Arm to push on
mute button
• Molded
alignment
features
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 12
Bottom Piece
• Plastic molding has
detents for aligning
magnets
• Held by 4 short screws
• The 2 magnets align with
those in the base
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 13
Bottom Piece
• This piece attaches to the PCB
• Bottom is exposed through the base to the user
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 14
Bottom Piece
• Possibly
grounding,
charging or
proximity
sensor.
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 15
Side Panels
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 16
Side Panels
• Provides surface for
large O-ring to sit
• Mostly a cosmetic
piece surrounding unit
• Each side held by 2x
short screws
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 17
PC Board
• PC Board attached to the
body with 5 screws
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 18
PC Board
• Front and back
view of PC
Board
• No components
are attached
mechanically
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 19
Main Body
• The body that all these
pieces have attached to
is a two section body
• Back of this piece has 9
molded bosses and 2
alignment points
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 20
Main Body
• Two halves of the body
attached by 6 screws
• All thread into bosses
• Sit in deep recesses in
the molded plastic
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 21
Main Body
• Splitting open the
body reveals a
single speaker
inside
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 22
Main Body
• Inside of body
• Round side walls attach with adhesive
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 23
Speaker
• Speaker fits in
molded ring in
body
• Some adhesive
helps keep
secure
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 24
Speaker
• Rubber grommet protects
wires in plastic shell
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 25
Touch Panel
• Top of device is capacitive touch panel
• Plastic mute button slides into place
• Ring of LED in center of PCB
• Metal threaded spacer is used to protect
components on bottom of PCB (yellow)
• Soldered M2 threaded spacer is 5mm
diameter and 2mm height
Detail Slide – Copy and use for details. Title various slides to correspond with different
portions of the object being torn down (e.g.
Case, charging station, etc…)
© 2016 www.pemnet.com 26
Google Home
• Disassembled view
Disassembled – Do Not Remove Enter the name of the object being torn down
and a picture of the completely disassembled
product.
© 2016 www.pemnet.com 27
Fastener Summary
Section Heading Slide – Do Not Remove
© 2016 www.pemnet.com 28
Fastener Summary
Detail Slide – Copy and use for details. Create a table of the fasteners found in the teardown.
Note thread sizes, lengths, drivers, etc. Multiple pages
can be used for different style fasteners
# Thread Driver Head
Diameter
Head
Thickness
Overall
Length
Link to
Slide #
12 M2 T6 3.35 1.60 6.60
Slide 9
Slide 12
Slide 16
4 M2.2 T6 3.75 1.60 11.75 Slide 7
5 M2 T6 3.35 1.65 6.65 Slide 17
6 M2.5 T8 4.25 1.75 11.50 Slide 20
© 2016 www.pemnet.com 29
Alternate Solutions
PennEngineering® recommendations
of alternate hardware and cost savings
opportunities.
Section Heading Slide – Do Not Remove
© 2016 www.pemnet.com 30
TackSert® Pins
• Could replace screws and adhesive for
easier installation.
• Creates permanent joint – useful for any
piece is never remove like the side panel
Detail Slide – Copy and use for details. Note any new solutions (PEM or non-PEM).
Highlight the advantages and disadvantages
of each.
© 2016 www.pemnet.com 31
Snap-Top® Standoffs
• Could replace screws for quicker
assembly and disassembly
• Reduces loose hardware
Detail Slide – Copy and use for details. Note any new solutions (PEM or non-PEM).
Highlight the advantages and disadvantages
of each.
© 2016 www.pemnet.com 32
Keyhole® Standoffs
• Eliminates loose hardware and allows
faster assembly.
• Keyhole shape can easily be molded.
Detail Slide – Copy and use for details. Note any new solutions (PEM or non-PEM).
Highlight the advantages and disadvantages
of each.
© 2016 www.pemnet.com 33
Conclusions and Summary
Section Heading Slide – Do Not Remove
© 2016 www.pemnet.com 34
Google Home
• The Google Home is almost entirely made of
molded plastic parts. It utilizes molded bosses
and alignment posts to fasten the device
together. Since there will be essentially no
loading on the device, strength of the fasteners
is not a major concern. It is simple to
disassemble if any components break.
• There are 27 total screws in the device.
Detail Slide – Copy and use for details. Summarize the findings and alternate
solutions.