ieee transactions on industrial electronics open …misidentification, e.g. an intermittent gate...
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0278-0046 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS
Open-Circuit IGBT Fault Detection and Location Isolation for Cascaded Multilevel Converters
Jacob Lamb, Student Member, IEEE, and Behrooz Mirafzal, Senior Member, IEEE
Abstract—An open-circuit IGBT fault detection technique for cascaded h-bridge (CHB) multilevel converters is presented in this paper. This technique, designed to be implemented independently for each CHB leg, utilizes one current sensor and one voltage sensor to monitor a leg’s current and output voltage. Measured voltages are compared to expected voltages, and deviations are used to determine open-circuit fault locations based on the deviation’s magnitude and current flow direction. Once potential fault locations have been identified, the fault location is systematically isolated and then verified, reducing the possibility of unnecessary corrective actions due to fault misidentification, e.g. an intermittent gate misfiring fault being classified as an open-circuit fault. The proposed technique can be implemented for any number of cells, is independent of the PWM strategy used, and can be applied to symmetric and asymmetric CHB converters regardless of the cell input dc-source magnitudes utilized, i.e. cell input voltages are not required to be equal or to exist in specific ratios. For a CHB leg with cells, the proposed technique identifies and isolates open-circuit switch faults in less than measurement (sampling) cycles, and verification is completed in less than one full fundamental cycle. Experimentally obtained data demonstrate the efficacy of the proposed fault detection and isolation technique.
Index Terms—Cascaded h-bridge multilevel converters, fault-tolerant control, open-circuit fault detection.
I. INTRODUCTION
ultilevel converters, compared to traditional two-level voltage source inverters, provide reduced ⁄ ,
improved scalability, and reduced THD at lower switching frequencies, making them an attractive option for use in high-power applications [1]-[9]. Several multilevel topologies exist, but three of the most established are the neutral point clamped, the flying capacitor, the modular multilevel, and the cascaded h-bridge (CHB) multilevel converters [3]-[11]. This paper focuses on the CHB converter, which has been implemented and proposed for use in a wide range of applications, including active filters, renewable energy conversion systems, and traction motor applications [3]-[5], [12], [13].
Regardless of the topology used, solid-state based power converters are vital components of many advanced electrical systems [1]-[7], [12]-[19]. At a minimum, converter failure is an inconvenience often necessitating costly repairs [4], [18]-[20], and in critical applications converter failures can be hazardous. For instance, a converter failure occurring in a
Manuscript received September 12, 2016; revised November 12, 2016, and
December 9, 2016; accepted December 31, 2016. This work was supported in part by the National Science Foundation under Grant ECCS-1351665.
The authors are with the Electrical and Computer Engineering Department, Kansas State University, Manhattan, KS 66506 USA (e-mail: [email protected]; [email protected]).
transportation vehicle during operation can adversely affect vehicle stability, thereby endangering passengers [4], [16], [18], [20]. As such, ensuring the reliable operation of converters has become an increasingly important goal for the electrical engineering community [1]-[9], [14]-[23]. Insulated-gate bipolar transistors (IGBT) are known to be one of the most failure prone components of power converters [4], [17]-[21], [23]-[25]. Thermomechanical fatigue is the main cause of IGBT failures [8], [19], [21], [24], and due to the inherent power and thermal cycling in some applications, e.g. electric vehicle motor drives [26], this thermomechanical fatigue is difficult to avoid. The probability of an IGBT fault is further increased when using multilevel converters, as opposed to traditional two-level voltage source inverters, due to the high number of semiconductor switches [2], [4], [9]-[12]. These additional switches, however, make multilevel converters inherently reconfigurable allowing continued converter operation in the event of one or more faults [2]-[4], [11], [27].
Switch failures can be roughly classified as open- or short-circuit faults [1], [11], [17]-[20], [28]. Short-circuit failures can cause nearly immediate damage to a CHB cell [9], [17], [18], [20], [22], but the dangers of open-circuit faults cannot be neglected as extended operation with open-circuit failures can cause extensive damage to an entire system [1], [6], [13], [17], [18], [20]. Further, the probability of an open-circuit fault occurring, e.g. due to thermomechanical fatigue, is non-negligible and must be addressed [17], [18], [20]. Identification and isolation of open-circuit faults can be approached using algorithmic solutions, as proposed herein, whereas short-circuit protection is often provided by hardware solutions [15], [16], [18], [20], such as the desaturation [9] or / feedback methods [22]. Hardware is used for short-circuit protection largely due to the speed with which these faults must be detected and corrected, often cited as 10μs, in order to prevent damage to the complementary switch within a leg [11], [15], [18]. Furthermore, industrial drives typically include short-circuit protection [17], whereas protection is not included as a standard feature for open-circuit faults [23]. Accordingly, there is still an industry need for further advancements which protect against open-circuit faults [23]. This paper focuses on open-circuit IGBT faults, characterized by loss of IGBT control but continued operation of the faulty switch’s anti-parallel diode [12], [16]. Such faults are due, for instance, to wire bond liftoff or failure in gate-drive circuitry [6], [8], [20], [28]. These open-circuit faults create deleterious effects which can cause further system damage if no remedial action is taken [1], [6], [13], [17], [18]. However, prior to any corrective reconfiguration, e.g. [12], [27], the fault location must be pinpointed [9].
Various techniques for fault identification have been proposed [11], [15], [16], [20], [23], [28], but are targeted toward implementation in two-level voltage source inverters and therefore do not aim to identify the exact location of a
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0278-0046 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
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E TRANSACTIONS
ulty switch in en proposed fot intended forthod designed
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S ON INDUSTRIAL
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DESCRIPTION
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PUT VOLTAGES, AN
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onverter leg.
ction between
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fining the cell cell voltages neutral output
. hniques, e.g. nation PWM,
Many of these to be time-
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ND STATES
State 0 1 1 0
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
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volstatflowan the posandhigope1,0
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E TRANSACTIONS
ltage for two te, and this effw. Further, whopen-circuit fadeviation of th
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III. O
In this section,ults in a CHBgram in Fig.
quires a voltage’s output volta
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Faulty Switch ese three stages
Identifying Po
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CELL OUTPUT V
Fault Location
CurDire
,
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. 2. Finite-state m
S ON INDUSTRIAL
cell states, onfect is only se
henever a cell’sault the directihe cell’s outputflow producingue to negative ccted. For insta
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ault detection s
OPEN-CIRCUIT F
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TABL
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s are in reference to
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L ELECTRONICS
ne zero-state anen for one dirs output voltagion of current t voltage, with g voltages lowcurrent flow prance, as shownnly be observe
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FAULT DETECT
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TION
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an example, conoltage vector switch fault in
he leg-state iss of Cells 1 ande deviation is de fault location and as
Case (i) If are possible o1 , and
d. Since Cell al fault locatins is
Case (ii) If
, are possibls (1). Similarln since Cell 2
Current path wh leg-state, with
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0 , and |
, 0 , and |for measuremeprovided in thehould be set ag. 2⁄ . For atage can be useead set based either (1) or (2)n the cell are ps there are tw1, 1 and on, 0 . All pos nsider a two-ce
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1,0d 2 are and detected, as ons identified follows:
, then it is open-circuit fa
02 does not s
ions exist, so
, , ,, then
le open-circuit ly, , is id2 satisfies (1)
hen 0 for h an open-circuit e measured voltage
ingly, a CHB lenerates output libly deviate fro’s state and theutput voltage tch fault in Cell
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ent noise. Detae Appendix. Foas a fraction oasymmetric co
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hown in Fig. 3 (indicating t0, respectively
but depend upon
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ansatisfy (1) or
the set of p. it is determine
t fault locationsdentified as a p
and current fl
a two-cell CHB t fault in , .e is 0.
eg containing ine-to-neutral om expected
e current flow deviation is
l if:
(1)
| (2)
ails regarding or symmetric
of each cell’s onverters, the ugh it may be nces between ell then any circuit switch faulty switch faulty switch locations are
ith the known n open-circuit 3, when 0 the expected y). An output
0. The n the relation
hat , and since 0,
nd so (1) is (2) no other otential fault
ed that , s, since Cell 1 possible fault
flows through
leg under the The expected
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
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B.
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E TRANSACTIONS
, when
, ,
Faulty Switch
Once all possiitch most likelymade to have
hieved as outlingreater than
dividually test e1) A potentiallym the set of po2) A test-state,itches from thetentially faulty 3) The line-toasured and coasured voltagen one of the swnot faulty and
measured outltage then no refore is
are removed 4) Steps 1-3 antains a single eDuring the isolough the leg mected. If the c
ocedure, the sssified as eit
quired. Howevlation can be essment of anydesirable, par
arly zero whenout current direended to mainternatively, to adified to only
ceeds a minimuFor an cell
is 2 , obtaltage deviation ly contains elemte only conta
ocedure outlineween 0 and
ulty switch isold 2 1 testween the requiquency, open-cur in a fractioHz fundamentitching frequentes at a rate etifiable since t
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S ON INDUSTRIAL
0
, , , .
Isolation
ible fault locaty to be faulty m a single elem
ned in Fig. 4. A1, the follo
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otential fault loc, , is chosee set \switches exclu
o-neutral voltaompared to thee is not equal witches in is removed frotput voltage isfault exists inidentified as ffrom .
are repeated uelement. lation procedur
must be the samcurrent directioswitch being her faulty orver, maintainifacilitated, mo
y required test rticularly whenn a fault is deection can be mntain the desiravoid current fallow fault det
um value. CHB leg, the ined if all eleoccurs either
ments equal toains elements eed, if possi1 test-states
lation for an t-states. Assuired states at acircuit fault idon of a cycle, al frequency.
ncy, in order to qual to the methe isolation pment cycles. Oegy utilized
der to rapidly ap
L ELECTRONICS
and
tions have beemust be isolate
ment. Faulty swAssuming the caowing procedu
: h to be tested,cations, . en as a leg-st
, i.e. the testuding . age correspone expected voto the expect\ is faulom . On ts equal to the n the switchesfaulty and all
until | |
re the directione as when the f
on changes durtested canno
r non-faulty aing current dost notably thrstates. Further n the current tetected. For inmitigated by selred direction
flow reversal, (tection if the cu
largest possibments of when 0 an
o 1, or when equal to 1. Usible fault locaare required fo cell CHB req
uming the coa rate equal to dentification ai.e. in less th
Briefly adjustitransition betw
easurement frerocess would
Once a fault haduring prefaupply any test st
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, is select
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nding to oltage, . If ted voltage ofty, therefore
the other hand,expected outp
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n of current flofault was initiaring the isolatiot be accurateand retesting direction durirough high-speadjustments mthrough a leg
nstance, concerlecting test-staof current flo1) and (2) can urrent magnitu
ble cardinality are equal and
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sing the isolatiations exist thor isolation. Thuquires between
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misidentificationclassified as opation process, isolated switchh the converterfter isolation, t require ,,3 . This is a ypass achieved
Procedure for fa, , identified a
e isolation proing) cycles theed, and therefoWM scheme utample from the
,required. Initi0 , 1 is selectents of \
produces ans a fau. Since
itch has been is
,isolation is
proceed as inisolation procetest-state ate uses all elot use , . Tequal to the efor do not pmoved from ment the faulty
rification
witch, , , switch fault l
events unnecesn, e.g. interm
pen-circuit faulshown in Fig.
h, , , and tr. The verificati
Cell is se, i.e. 0
soft-bypass fod via the faulty
ault location isolaas explained in Sec
ocedure, for le prefault PWMore the proposeilized. previous subse, , has mially choose ed to test s
, ,n output of ult still exists a
, consolated. , , , ,
required. Initn Case i to oedure continues0 , 1 is sel
ements of This producexpected voltagproduce a fault
. Since switch has bee
has been idelocation, the fssary reconfigu
mittent gate milts. The propos5, depends on
the direction ofion process is aet to the zero if ∈ 2,4 a
or the cell, as y cell’s bypass c
ation using set ofction III.A.
less than 2 M scheme is ed method is
ection: more than one
, . since this leg-
, and does . Since
and so , ntains a single
has more tially choose obtain s by selecting lected to test \ ,
ces an output ge. Since the , all elements
, en isolated.
entified as a fault must be uration due to isfiring faults sed three-step n the location f current flow as follows: o-state which and 0 if opposed to a contactor.
f possible fault
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
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2onccurSimonc
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E TRANSACTIONS
2) For ∈ 1,4ce the current rrent will flow tmilarly, if ∈ce the current f3) The possiblyough the con∈ 1,4 or negang either of the∈ 1,0 if Regardless of nverter, when en-circuit fault the measured visfying (1) or (cell operates npected open-csfiring, wherea2 may indica
ve improbablyncidentally saten-circuit faundamental cyclen the potentiaConcluding the Cases (i) anCell 1 is soft-
hen current flowPWM genera
ection again, iocess is testedmaining cell sta
fault in ,plemented. Onll 1 using the bFinally, it is noquires consideilization of high
rate at whicasured, therebection and isolt necessitate thstly and potent
bandwidth oplementation lnerable to highe must be redudecide upon th
5. Three-step 2,3 the current d
S ON INDUSTRIAL
4 , Cell is agflow through
through the fau2,3 then Cell
flow through thy faulty switc
nverter reverseative for ∈e cell states aff1, ∈ 1,the PWM s
using this thris verified if th
voltage during(2) occurs durinnormally durincircuit fault mas unexpected ate time-variany changed stisfied. Confirmult location le of the general fault is first ide example fromnd (ii) The isola-bypassed by w changes dire
ation as normai.e. 0 a had by setting ates, will d
is verified e potential corypass contacto
oted that appliceration of theh-bandwidth, hch the systemby reducing lation. Howevehe use of hightially susceptibof the sensorcost is reduch frequency no
uced. It is ultime appropriate s
verification procedirection for each
L ELECTRONICS
gain used for Ph the converterulty switch’s anl is used for P
he converter is pch is tested ones, i.e. becom2,3 . The sw
fected by the fa,0 if 2, etrategy utilize
ree-step procedhe expected leg steps 1 and 2ng step 3. On t
ng steps 1, 2, may have beoutput voltage
nt input dc-sosuch that (1)ming or clear
takes apprrated waveformdentified.
m the previous sated faulty switsetting ection, i.e. al. When currealf-cycle later,
1 . Redeviate from and corrective
rrective action or. ation of the proe sensor circhigh-resolution
m voltage and the time req
er, the proposeh-bandwidth seble to high-frer circuitry is ced and the oise, although
mately up to thesensor circuitry
ess for a , fstep is reversed
PWM generatir is negative, nti-parallel diodPWM generatipositive. nce current flo
mes positive fitch is tested
fault location, eetc. ed by the CHdure a suspectg voltage is equ2, but a deviatithe other hand,and 3, then t
en due to gaes during stepsurce magnitud) or (2) weing , as roximately om, depending
subsections: tch is , , a0 while 0, Cell 1 is us
ent flow chang the verificatiegardless of t
by , and the actions can is to hard-bypa
oposed techniqcuitry necessan sensors increa
current can quired for faed technique doensors, which aequency noise.
decreased thsystem is le
the measuremee system designy for a system,
fault, ∈ 1,4 . F
ion as
de. ion
ow for by
e.g.
HB ted ual ion , if the ate s 1 des ere an
one on
and 0.
sed ges ion the hus be
ass
que ary. ase be
ault oes are
If hen ess ent ner as
the proupon th
In thpresentthe meproposeeach pvalidatiOpen-cthe gatprovidethe propgate-miparameusing lein a rosimulatconsidethen anbe usedcould b(1) or (that thbehavioof curre
A. Ope
The obtaineselectedusing Toccurs voltageidentifi
, ,checkedmeasur
antested d∈ 2,After
step mverificaverifiedreferenpeak, referenovermo
For oposed methodhe sensor bandw
IV.
his section, Mted for a symmethods proposed technique i
phase, data colion of the deteccircuit faults wte signal sent ed for two diffposed techniquisfiring fault.
eters shown inevel-shifted sin
otating pattern tion idealitieseration. Howevn epsilon value d since the CHbe selected to m(2) to be satisfi
he converter’s or of the propoent flow throug
en-Circuit Fau
simulation dataed for an oped to demonstraTable III paramwhen the leg-
es are equal,ied as possib
, , ,d in the ordrement cycles, nd the isolatioduring isolatio,4 , 0 if r , is isol
method presenation completed, a hard-bypas
nce waveform ithereby preve
nce waveformodulation is pe
SPrefault Referenc
, ,
Carrier FrequencMeasurement PeLoad
d does not impwidth.
SIMULATION R
MATLAB/Simumetric three-cesed in the pris designed to llected for a ction, isolation
were simulated to a given sw
ferent simulatioues for: (A) an
The presenten Table III, wnusoidal PWMto achieve th
s, selecting ver, if measurebased on the 4
HB is symmetmitigate noise
fied during normload does no
osed technique,gh the converte
ult
a in this subsecen-circuit ,ate the longest
meters. For thisstate is the maximum
ble fault locat, , , ,
der they appe2.5ms, elapseon of , .
on, the test leg∈ 1,3 , and
lated, the fault nted in Sect
ed 11.47ms aftss is implementis adjusted fromenting overmom adjustmentermitted for th
TABLE III SIMULATION PARA
ce Voltage
cy riod
2.5
pose any strict
RESULTS
ulink simulatioell CHB leg torevious section
be individualsingle-phase s
n, and verificatiby appropriatewitch. Simulatons to show thopen-circuit faed simulations
with gate signaM, where cells he desired vol
is not aement noise we40V input dc vtric. For instan
concerns withmal operation.ot significantly, provided thater can be determ
ction, shown in fault, where
t possible isols simulation, fa1, 1, 1 . Si
m number of tions, i.e. . Elements
ear in the see between the g
For switch g-state used wd 1 for a
is verified usition III, with
fter isolation. Wted for Cell 3 am a 100V peaodulation. Not can be
he application.
AMETERS 100 sin 2π60t
3 40,40,40 1.32 kHz 500 μs
5Ω in series with
requirements
on results are o demonstrate n. Since the lly applied to system allow ion processes. ely modifying tion data are e behavior of
ault, and (B) a s utilize the als generated are activated
ltage. Due to an important ere a concern, voltages could nce, 20V hout allowing
Finally, note y impact the t the direction mined.
n Fig. 6, were e , was ation process
fault detection ince all input switches are
, , of are
et, thus five generation of
, was 0 if
all . ing the three-h successful
With the fault and the PWM ak to an 80V ote that this
omitted if For a three-
V
5 mH
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pharecocom
B.
Sobtselefor simappgatecon
Fwh
chemeaandis topether
ItechOpthe the IV.techtech
Fig.circublac
Fig.misfin b
E TRANSACTIONS
ase system, onfiguration
mpensation [11
Gate Misfiring
Simulation dattained for a ected to demon
a non-singulmulated gate-mpear as an opene-misfiring fau
nducting to nonFor this simulaen 1,1, 0, , , . A
ecked in the asurement cyc
d the isolation then implemenerating properrefore cleared a
V.
In this sectionhnique are preen-circuit faultgate signal sensetup shown i An Altera Ehniques outlinhniques for det
. 6. CHB leg lineuit fault occurring
ck, occur in the 2.5
. 7. CHB leg linfiring fault occurrilack, occur in the
S ON INDUSTRIAL
postfault opeactions, e.g
], [27].
g Fault
ta in this subs, gate-mis
nstrate the sholar , usin
misfiring fault n-circuit until iult is cleared ifn-conducting anation, an appare0 , and thus As before, the
order they acle, 500μs, elof , . The
nted, and ,rly 11.20ms and no correcti
EXPERIMENTA
n, experimentasented for an ats were emulatnt to a given swin Fig. 8, with pEP3C16F484Cned in [29], tection, isolatio
e-to-neutral voltagg at 17.35ms. Faul5ms between pref
e-to-neutral voltaging at 18.8ms. Fa0.5ms between pr
L ELECTRONICS
eration may g. fundamen
section, shownfiring fault, wrtest possible i
ng Table III causes the af
its gate signal f the gate signnd back. ent open-circuit
,ese possible faappear in theapses between
e three-step ver is tested and
after isolationive action is ne
AL VERIFICATIO
al data verifyinasymmetric thrted by appropr
witch. Data werparameters as
C6 FPGA, prowas used to
on, and verifica
e and load current detection and iso
fault steady-state a
ge and load curreault detection and refault steady-state
require furthntal phase-sh
n in Fig. 7, wewhere , wisolation proceparameters. T
ffected switch is cycled, i.e. tal is turned fro
t fault is detect, , , ,
ault locations ae set, thus on generatirification proceconfirmed to
n. The faultecessary.
ON
ng the proposree-cell CHB leriately modifyire collected usioutlined in Tabogrammed usi
implement tation proposed
t with a , opolation, highlightedand verification.
nt with a , gisolation, highlighe and verification.
her hift
ere was ess, The
to the om
ted ,
are one ion ess be is
sed eg. ing ing ble ing the
d in
SectionimplemASPWMsoft-byppreventpermittadjustmpostfaue.g. fun
The experimdigital output divider amplifimeasurtransduADC. StransferFPGA.
2.5also attsatisfy current
pen-d in
gatehted
Fig. 8. Otechniqu
n III. Steady-mented using th
M [3]. Reconfypass for the ft overmodulatted for an apment can be oult operation mndamental phas
current and mental setup isconverter (ADvoltage, after
r and then shifier (IA) withred using a 2ucer, a voltage dSerial peripherr the 12-bit m
The propo5V, selected batempting to m(1) or (2) in th
t flow reversal
One leg of this labue, as it is designed
EPrefault Refere
, ,
Carrier FrequenMeasurement PLC Filter Load
-state behaviorhe FPGA, was figuration for vfaulty cell andtion. As befopplication thenomitted. Also,
may require furtse-shift compen
voltage senss shown in FigDC) was used
it had been sfted using an h 1MHz band200 kHz banddivider, an ADral interface co
measurement dosed method ased on the me
minimize the nuhe event of a faduring the isol
boratory scale CHBd to be implemente
TABLE IVEXPERIMENT PARA
ence Voltage
ncy Period
r for the CHachieved using
verified faults cd a reference aore, if overmn the referenc
for a three-pther reconfigurnsation [11], [2sor circuitry g. 9. A MAX18
to measure thstepped down AD620AN insdwidth. The dwidth LAH25D620AN IA, an
ommunication data from the
was implemasurement nois
umber of cells ault. Finally, tolation procedur
B was used to veried independently f
V AMETERS 170 sin 2π60t
3 60,70,75 V2.52kHz ~110 μs
3mH,15 μF 50Ω
HB leg, also g steady-state consisted of a adjustment to
modulation is ce waveform phase system, ration actions, 27]. used in the 87 analog-to-
he converter’s by a voltage strumentation current was
5-NP current nd a MAX187
was used to ADC to the
mented with se level while which could
o help prevent re, (1) and (2)
ify the proposed for each leg.
V
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wercur
Tin opewergateTheare anaconwavcaueffecycafte
Ea fa69locaverout
detevolRecwit
Efauis dandcaswhovecellfor opedoedeteaftebyp
Figsen
E TRANSACTIONS
re modified sorrent magnitudeTo provide a baFig. 10, wer
eration continure created sepe driver to mae results show distorted for a
alysis presententinues withouveform is notic
use severe damects of a faultcle, and thus fer occurring, asExperimental dault in , aμs after occuation one m
rification procet, with the fau0,0,1 . The
ected during thltage is 75 configuration ath the referenceExperimental dult detection prodetected and isd then verifiede the current den the fault occermodulation rl. Operation inthe experimen
en-circuit faultes not flow thected until curer the fault occpassed using th
g. 9. Diagram ofnsor circuitry used.
S ON INDUSTRIAL
o that fault detes greater than asis for comparre collected fues normally aparately for ake the corresthe load curren
approximately hed in Section t any correctivceably distorted
mage to some lot are only appfaults may nots shown in Fig.data demonstraare shown in Furring, and measurement ess, described ulty switch finfault is ultimathe test state, sV while theactions are take reduced to predata shown in ocess for a solated in less d in less than odelivered to thcurred, as the cregion to avoin the overmoduntal data showt occurs duringhrough the farrent should flocurs. After the he 0 state as p
f experimental set.
L ELECTRONICS
tection was on0.2A. rison, experimefor the case fter a fault. Op, and ,
sponding IGBTnt and converthalf of each cyII. While con
ve action, the d and has a dc-oads, e.g. motoarent during pt cause ill-effe. 10 for the ting the proposFig. 11. The fa
, is isolatcycle later. in Section III
nally tested ustely confirmedince the expec
e measured ken once the event overmodFig. 12 demon, open-circuthan two mea
one fundamenhe load was noconverter brieflid using the pulation region wn in Fig. 13,g the half-cycaulty switch. Tow through the
fault is isolateper step one o
tup, detailing the
nly permitted f
ental data, showwhere converpen-circuit fau
by forcing tT nonconductivter output voltaycle, matching tnverter operatiresulting curre-offset which cors. Note that tpart of an outpects immediate, fault.
sed technique fault was detectted as the fa
The three-stI, is then carrising the leg-stad as a deviationcted test leg-stavoltage is 0fault is verifie
dulation. nstrates a simi
uit fault. The faasurement cyclntal cycle. In thoticeably affectfly operates in tpotentially fauis more appare, where a le where curreThe fault is ne switch, 4814ed, Cell 1 is sof the verificati
current and volta
for
wn rter ults the ve. age the ion ent can the put ely
for ted
ault tep ied ate
n is ate V. ed,
ilar ault es, his ted the
ulty ent , ent not μs
oft-ion
processoutput is verifi
Expemisfirinmisfirincircuit uwas clenon-conmisfirinoccurs than twand cleoperatioExperim
,cycle. Tfault. Tone ofovermo
Fig. 10. and ,
Fig. 11. in detail
age
s. Because Celis 145V and s
fied the referencerimental data ng faults. As inng fault causeduntil its gate si
eared once the nducting and bng fault occurrand is misiden
wo measuremeneared 12.4mson then resummental data, shgate misfiring
The fault is detThe potentiallyf the three-stodulation brief
Experimental dat (bottom), if no
Performance for aduring detection/i
ll 1 is bypasseso overmodulace is adjusted t
were also con the previous d the affected signal is cycled,gate signal wa
back. Fig. 14 srring in the mintified as an opnt cycles. The ss after being mes with no hown in Fig. 1g fault occurrintected and miscy faulty cell istep verificatiofly occurs. Th
ta collected for ancorrective actions
an open-circuit fausolation and step t
ed, the maximuation occurs. Oto prevent overollected for simsection, the sim
switch to appea, i.e. the gate-ms turned from c
shows data for iddle of a cycpen-circuit faususpected fault detected, andreconfiguratio5, were also cong near the beclassified as ans soft-bypassedon process, ahe suspected fa
n open-circuit fault are taken.
ult in , , with three of the verific
um converter Once the fault rmodulation. mulated gate mulated gate-ar as an open-misfiring fault conducting to a , gate
cle. The fault ult within less
is then tested d steady-state on necessary. ollected for a eginning of a n open-circuit d during step and therefore fault is tested
t in , (top),
behavior showncation process.
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andope
Apreis ttradNonfor utilprois tCHapp
Fig
Fig.nonfaul
E TRANSACTIONS
d cleared 15.5meration resumesAs given in Taesented in this therefore asymmditionally utinetheless, the this asymmetr
lized for the syoposed method therefore comp
HB. It is emphaplying the prop
. 12. Performance
. 13. Performancn-affected cycle. Olty cell during step
S ON INDUSTRIAL
ms after being s with no reconable IV, the cesection were 6metric, althougilized in asPWM strategy
ric converter is ymmetric CHBfor fault detec
patible for boasized that no mposed method t
e for an open-circu
e for an open-circOvermodulation is p one of the verific
L ELECTRONICS
detected, and nfiguration actiell input voltag60V, 70V, andgh not with inpsymmetric CHy used to genedistinct from t
B in the previction, isolationoth symmetric modifications ato asymmetric
uit fault in , o
cuit fault in ,apparent due to thation process.
then steady-staion necessary.ges for the CH
d 75V. The CHput voltage ratiHB converteerate gate signthe PWM schemious section. T, and verificatiand asymmet
are required whCHB converte
occurring mid-cycl
occurring duringhe soft-bypass of t
ate
HB HB ios ers. als me
The ion tric hen ers,
as the indepen
A mmultilevbeen vdata thaand veidentifiis desigleg, (ii)each lemeasur
le.
g athe
Fig. 14. shown in
Fig. 15. non-affecbypassed
PWM schemndent of the fau
V
method for detevel converters
verified using at the presente
erification enabied in less thangned to be im) requires one eg, (iii) identirement cycles
Performance fon detail during dete
Performance for cted cycle. Overmd during step one o
me used durult isolation pro
VI. CONCLUS
ecting open-cis has been pre
simulation aned procedure fobles open-circn one fundamemplemented ind
voltage sensorfies and isolafor a CHB leg
or a gate misfirinection/isolation an
a gate misfiring modulation is appof the verification
ring prefault ocedure.
SION
ircuit IGBT fasented in this
nd experimentaor fault detectiuit faults to bntal cycle. Thidependently for and one curreates faults in lg with cells,
ng fault in ,nd verification fina
fault in , occparent as the fauprocess.
operation is
aults in CHB paper. It has
ally obtained ion, isolation, be accurately is method: (i) or each CHB ent sensor for less than 2 , and verifies
, with behavior alization.
curring during alty cell is soft-
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
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fauthe sym
Ttechandmagperineq
and
resp
Tare the twoherincl
A.
AopeThu
I
ultiprothe For16(
B.
Athe
Appfau
Forsativol
C.
Fcanfau
ito (
and
Acc
Whnotreq
E TRANSACTIONS
ults in less than PWM strate
mmetric and asy
To enable opehnique, even wd (2). Proper gnitudes wh
rformance. Thqualities of (1)
d,
pectively. Three scenario
described in simpacts of th
o-cell asymmere, though the rlude more cells
False Alarms
A false alarm, eration, occursus, from (3) an
In the event of imately be claocess, though c
isolation and r a two-cell as(a) show the |
Missed Detect
A missed detecevent of a faul
plying (6) to (3ult event if,
r any CHB leg,isfying (7) forltages used.
Minimizing |For open-circun be minimizedulty cell satisfiein the event of (3) and (4) as,
d,
cordingly, |
hile the propost necessitate |quired as |
S ON INDUSTRIAL
one fundamengy used, andymmetric CHB
APPEN
en-circuit faultwith noise dis selection is fa
hich can cahis analysis is) and (2) to incl| E
| E
s where noise subsections A, his analysis on etric CHB legresults presentes or symmetric
i.e. a fault dete when d (4), a false al
a false alarm, tassified as fauconverter operverification stymmetric CHB| satisfying (5
tion
ction occurs whlt. Ideally, for a
3) and (4), a m
| |, the shaded arr a given , as
| uit fault eventsd when the faules (1) or (2). Wf a Cell open-
|
|| is not minim
ed open-circuit| minimiza
| decreases. Fo
L ELECTRONICS
ntal cycle, (iv) id (v) can be B converters.
NDIX
t detection usisturbances, isacilitated by dause undesirs achieved blude a noise ter
|
|
affects algoritB, and C, and selection are
, with ed can be natu
c voltages.
ection during h and (1) or
larm occurs if .
the fault locatioult free duringration may be teps of the proB leg, the hash5) for each cell
hen (1) or (2) ara Cell open-c
, 0, 0
missed detection
. rea of Fig. 16(bs (7) is indepe
s in asymmetrlt is initially de
When applying (-circuit fault, (6
|
| . mized if, for an
t fault detectioation, reduced or a two-cell a
is independentimplemented
ing the proposs included in (determining norable algorithby adjusting trm, , as, (
, (
thm performand in subsectione summarized.
, is considerurally extended
healthy conver(2) are satisfie
(on suspected w
g the verificatidisrupted duri
oposed techniquhed areas of Fl for a given .
re not satisfiedcircuit fault, 0,0. (
n occurs during
(b) shows the |endent of the
ric CHBs, |etected if only t1) and (2) to C6) can be appli
(
(ny ,
. (1on technique do
isolation time asymmetric CH
t of in
sed (1) ise hm the
(3)
(4)
nce n D
A red
d to
rter ed.
(5) will ion ing ue.
Fig.
d in
(6)
g a
(7) |
dc
| the
Cell ied
(8)
(9)
10) oes
is HB
leg, thefor a gi
D. Sele
The satisfyitwo-celand mi| | bythis valdetectio
⁄alarms
Ultimselectioto adjuand mimost frmay chthe othemissed
[1] H. asy22,
[2] L. pow
Fig. 16. fixed intwo-cella fault inof (d), thor missed
e hashed area oiven .
ecting
shaded and hing (5), (7), anll asymmetric Cinimization of y setting lue does not prons, or if a 2⁄ allows th
and missed detmately, while on, a system deust upon consissed detectionrequent operatinhoose to reduceer hand, maydetection in th
VSim, J. Lee, an
ymmetric zero-vol no. 2, pp. 27-37, MSun, Z. Wu, F. X
wer back flow
Noise magnituden the shaded and hasymmetric CHB
nitially occurs |hough operation ind detections will o
of Fig. 16(c) sh
hashed areas ofnd (10) for a gCHB leg. False
f | | can be2⁄ , as
rovide sufficiensymmetric Ce greatest |tections. the presented
esigner may dsidering the cons. That is, sinng state for a c
e false alarm pry be increased he event of an o
VII. REFEREN
nd K. Lee, "Deteltage switching staMar.-Apr. 2016. Xiao, X. Cai, andof nonregenerati
es, | |, satisfyinghashed areas of (aleg. The union of | is minimized i
n either region ooccur.
ows the | | sa
f Fig. 16(d) shgiven when ce alarms, missee achieved fors was done in nt noise immunHB is used, | while prev
d analysis mayetermine it is a
onsequences ofnce healthy opeconverter, a sysrobability by reto reduce the p
open-circuit fau
NCES ecting open-switcates," IEEE Ind. A
d S. Wang, “Supive cascaded h-b
g (5), (7), and (10a), (b), and (c), resf these areas is showif the system operor region ensure
atisfying (10)
how the | | considering a ed detections, r the greatest Section V. If
nity to missed then setting
venting false
y facilitate advantageous f false alarms eration is the stem designer educing . On probability of ult.
ch faults: using Appl. Mag., vol.
ppression of real bridge inverters
0) are shown for spectively, for a wn in (d). When rates in region es no false flags
0278-0046 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2017.2674629, IEEETransactions on Industrial Electronics
IEEE
[3]
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E TRANSACTIONS
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S ON INDUSTRIAL
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trols, and applicati4–738, Aug. 2002.ng, K. Lee, and F
ult in a grid-conlectron., vol. 27, nan, R. Zhu, and evel converters unvol. 63, no. 11, pp. , and M. Saeedifarbmodule failures wer Del., vol. 31, naragoza, J. Pou, verter fault detectwer Electron., vol
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d protection methol. 45, no. 5, pp 177Lamb, A. Singh, te based converterwer Syst., vol. 31,
JamenFltoRM
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Mequon, WI, as olved in research 008 to 2011, he wty, Miami, FL. Hety, Manhattan, KSr electronics in moafzal has publishces and holds thre
Mirafzal was the ions Society Tran2 IEEE Power and in 2011, and aR Award. He hasConference in 200ions on Industry A
M. Tolbert, F. Wive gate driver
on of IGBT module20-3732, Jul. 2014O. Estima, and A.xtra hardware fo
AC regenerative dri60-4970, Sept. 201M. Tolbert, and B
a literature survey65-2473, May 2015k (MIL-HDBK-21
Tissen, S. Schron for inverters in on., vol. 22, no. 6, Ortiz, “Extended
ult condition,” IEE3, Jul. 2009. arma, “A literatureods for power inv
70-1777, Sep./Oct.and B. Mirafzal, rs in power enginno. 4, pp. 2957-29
acob Lamb (S’1mathematics and ngineering from lagstaff, AZ, USA
owards the Ph.D. Research LaboratoManhattan, KS, US
His research intnd switching algeconfigurable conv
ehrooz Mirafzal .Sc. degree from Ifahan, Iran, in 19ass honors) from
Mazandaran, Iran, inMarquette Universit
ectrical engineerinesearch Engineer, cademic institution008, he was wia Senior Developand developmen
was an Assistant e is currently an AS. His current reseodern energy conv
hed over 60 articee U.S. patents.
recipient of the 2nsactions Prize Papnd Energy Societya 2014 U.S. Nats served as the T09, and is currentl
Applications.
Wang, and B. J. Bfor smart switc
es," IEEE Trans. P4. J. M. Cardoso, "r open-circuit fauives," IEEE Trans14. B. Ozpinecci, “Powy,” IEEE Trans. P5. 7F),” Dept. Defe
roder, and R. WHybrid electrical pp. 2511–2517, N
d operation of caEE Trans. Ind. El
e review of IGBTverters,” IEEE Tr. 2009. "Rapid implemen
neering laboratorie964, Jul. 2016.
13) received the the B.S.E. degre
Northern ArizoA, in 2013. He is cu
degree in the Poory, Kansas StA. terests include pogorithms for fauverters.
(S’01–M’05–SM’Isfahan University994, the M.Sc. de
m the University n 1997, and the Phty, Milwaukee, Wng. From 1997 toas well as a Lectu
ns in Isfahan, Iranith Rockwell Aupment/Project Engt related to motoProfessor at Flori
Associate Professorearch interests inclversion systems ancles in profession
2008 second bestper Award publish
y Transactions Pritional Science FoTechnical Co-Chaly an Associate Ed
Blalock, "A di/dt ching and fast Power Electron.,
A voltage-based ult diagnosis in s. Ind. Electron.,
wer cycle testing Power Electron.,
nse, Dec. 1991,
W. De Doncker, vehicles,” IEEE
Nov. 2007. ascade multicell lectron., vol. 56,
fault diagnostic rans. Ind. Appl.,
ntation of solid-es," IEEE Trans
B.S. degree in ee in electrical ona University, urrently working ower Electronics tate University,
ower electronics ult tolerance in
’07) received the y of Technology, egree (with first of Mazandaran,
h.D. degree from WI, in 2005, all in
2000, he was a urer, with several n. From 2005 to utomation/Allen-gineer, where he or-drive systems. ida International r at Kansas State lude applications nd motor-drives. nal journals and
t IEEE Industry hed in 2007, the ze Paper Award
oundation (NSF) air of the IEEE ditor of the IEEE