idlers • idler stations • pulleys -...
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Conveyor Belt Equipment • Idlers• Idler stations• Pulleys
Companies of the Ziller Holding GmbH & C o. KG
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Kroll & Ziller GmbH & Co. KG • Gasket Technology
NILOS GmbH & Co. KG • Conveyor Belt EquipmentInstallation service, reconditioning, wear resistant lagging and lining, vulcanizing presses and tools, materials for vulcanization.
G-ST flange and profile gaskets, sealing technology, other flange gaskets and packings.
Ziller GmbH & Co. KG • Seals for Anti Friction BearingsNILOS-Ring for grease lubricated ball, roller and taper roller bearings, Z and RS bearings, NILOS-Ring LSTO labyrinth seals, distance rings.
CC Coal Control Gesellschaft für Automation mbH• PLC-System for automation and control• PLC-System with ATEX certification• Belt Rip Detection Systems for fabric and steel cord belts• Belt Rip Detection Systems for fabric and steel cord belts with ATEX certification• FREMATIC/pneumatic control systems for the paper and foil industry
Idlers to DIN 15 207
3
D 63,5 88,9 108 133
d 20 20/25/30 20/25/30 20/25/30
s 2,9 2,9 3,2 4,0
� Accurate idler pipe � Labyrinth packing
� Calibrated ball bearing � Grease chamber
� Accurate ball bearing 6204 � Dust cover
� Inner seal Rain protection cap
DSW
�
�
�
�
�
�
�
d
s
Idlers – Special production, idlers to DIN 15 207
4
2pc 3pc RL EL AL
GB 500 200 206 226
400 650 250 256 276
500 800 315 321 341
650 1000 380 386 406
800 1200 465 471 491
GB RL EL AL
400 500 506 532
500 600 606 632
600 750 756 782
800 950 956 982
1000 1150 1156 1182
1200 1400 1406 1432
Top part rollsBelt width:
Bottom part rollsBelt width:
� Accurate idler pipe
� Accurate ball bearing
� Inner seal
Labyrinth seal
� Thread M12/M16/M20
D
RLELAL
S W 15
D 63,5 88,9 108 133
d 20 20/25/30 20/25/30 20/25/30
s 2,9 2,9 3,2 4,0
D
�
�
�
d
s
�
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Idlers to DIN 15 207
5
Tube Ø Axis Ømm
8920
6204
Top part rolls
A B C200 206 226250 256 276315 321 341380 386 406464 471 491
Bottom part rolls
500 506 532600 606 632750 756 782950 956 9821150 1156 11821400 1406 1432
10820
6204
Top part rolls
200 206 226250 256 276315 321 341380 386 406465 471 491
Bottom part rolls
500 506 532600 606 632750 756 782950 936 9821150 1156 11821400 1406 14321600 1606 1632
13320
6204
Top part rolls
250 256 276315 321 341380 386 406465 471 491530 536 556
Bottom part rolls
600 606 632750 756 782950 956 9821150 1156 11821400 1406 1432
1600 1606 1632
SW 15 AB
CD
Ø
6
Axis specification of idlers
dM M10 M12 M16 M20 M24 M30
20 20 25 30 30 - -
25 - - 30 30 35 -
30 - - - 30 35 40
dM M10 M12 M16 M20
20 28 30 - -
25 - 30 35 -
30 - - 35 40
d 20 25 30
SW 14/15 18 22
dM M10 M12 M16 M20 M24 M30
20 28 30 35 40 - -
25 - - 35 40 50 -
30 - - - 40 50 60
A B
RL RLEL ELAL AL
d d M d
DC
d M
d M
RL RLELAL
AL=EL
C. Length of thread:
A. Wrench size:
D. Depth of thread:
B. Length of thread:
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Side load direction pulley with closed lid, idler ac cessories
Tubes D mm
63,58089
d 1 d 2 d 3 SW
M16 M20 M20 15
M16 M20 M20 15
M16 M20 M20 15
Specifi cation:„A“ „B“ „C“
B
25
d2Ø d
3Ød
1Ø
10
4510
0D Ø
SWS
30
Slip covers
SW 1
5SW
30
Ø 20
Ø 30 h2
h1 h2Top part 12 10Bottom part 15 13
Material: Plastics Sintered
metal
Idlers – special production
8
Tube
ØAxis
Ømm
50
M 10
M 12
M 14
A B C
100 123 180
150 173 230
200 223 280
250 273 330
300 323 380
350 373 430
400 423 480
450 473 530
500 523 580
550 573 630
600 623 680
700 723 780
800 823 880
AB
C
DØ
Idlers can also be delivered in galvanized specifi cation.
Other lengths and other axis specifi cations are available.
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Idler accessories
9
Nominal dimensions Buffer rings Support rings b1 / b2
ø d ø D b 1 Form A Form B
63,5
89 25 - -
108 30 25 40
133 - - 40
89133 35 30 40
159 35 30 40
108159 40 35 50
194 73 35 50
133194 - 40 50
219 73 - 50
Dd
b1 b2b1
Form A Form B
Buffer rings Support rings
Top station
10
2 parts vat, Type 62/80/100
Inlay trenches for bevel SW15 will be delivered by default.
Belt width mm
L h D I
300 600178 63,5
200178 89
400 700178 63,5
250178 89
500 800178 63,5
315178 89
650 950178 63,5
380178 89
D Ø
h
4530
30
18
10-3
0°
l
L
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Top station
11
3 parts vat, Type 62/80/100
Inlay trenches for bevel SW15 will be delivered by default.
Belt width mm
L h D I
500 800125 63,5
200125 89
125 108
650 950125 63,5
250125 89
125 108
800 1150125 63,5
315125 89
125 108
1000 1350125 89
380125 108
l
45
10-3
0°
L18
30
30h
D Ø
Control station for top part belt
12
3 parts vat
Belt width
500
D I L H h
63,5200 175 800
125
89 125
108 135
650
63,5
250 225 950
125
89 125
108 135
800
89
315 290 1150
125
108 135
133 150
1000
89
380 355 1350
125
108 135
133 150
159 180
1200108
465 440 1600135
133 150
159 180
1400108
530 505 1800135
133 150
159 180
30
30
18
X °
h
D Ø
100
Ø 63,5
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Control station for bottom part belt
13
Belt width
400
D I L H h
83,5500 700
195 70
89 195 70
108 205 70
50063,5
600 800195 70
89 195 70
108 205 70
65063,5
750 950195 70
89 195 70
108 205 70
80089
950 1150195 70
108 205 70
133 220 100
1000
89
1150 1350
195 70
108 205 70
133 220 100
159 250 100
1200108
1400 1600225 70
133 240 100
159 270 100
1400108
1600 1800225 70
133 240 100
159 270 100
Side load direction pulley63,5/20x100
l
L
40H
h
D 100
11530 40
3040
18
Running direction
Base holder
14
h
ø D
655
5
k k
b=90
a=50
20
20
13
85
b=145
a=90
30
30
18
95
Type 502/1 Type 502/2Type 502/3
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Base holder
15
Idler Angle bracket
D(mm)
SW(mm)
a(mm)
b(mm)
h(mm)
k(mm) Type
63,5
89
108
14/15 50 90 70 16 502/1
89
108
133
159
18 90 145 100 19502/2
502/3
108
133
159
22 90 145 100 23502/2
502/3
Rust-proofing: galvanized, other designs on request
Special designs on request
Drive pulleys
16
Drive pulleys with welded shaft
Drive pulley with clamping kit
C
B
G
L1
L3
DIN 6885
L2
d1 d2 d3 Ø D
Ø D Diameter of pulley
B Pulley length
G Middle-middle-bearing
C Length of welded shaft
d1 Diameter of driving top
d2 Diameter of bearing
d3 Diameter of welded shaft
L1 Length of driving top
L2 Distance of parallel key
L3 Length of parallel key
C
B
G
L1
L3
DIN 6885
L2
d1 d2 d3 Ø D
L2
L2
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Tension pulleys
17
Tension pulleys with welded shaft
Tension pulley with clamping kit
C
BG
d2d3 Ø D
Ø D Diameter of pulley
B Pulley length
G Middle-middle-bearing
C Length of welded shaft
d2 Diameter of bearing
d3 Diameter of welded shaft
C
BG
d2 d3 Ø D
18
Clamping device
AxisØ
Clamping path
mm
d L I I1 H h H1 H2 B b s
30400
M12550 100 350
55,5 111 40 31 40 15 11650 800 100 300
950 1100 100 300
40400
M16550 100 350
60,5 121 40 41 40 15 11650 800 100 350
950 M20 110 100 300
50400 M16 550 100 350
75,5 151 50 51 50 20 13650M20
800 100 300
950 1100 100 300
60400
M20550 100 350
80,5 161 50 61 50 20 13650 800 100 300
950 1100 100 300
70400
M20550 100 350
95,5 191
60 71 60 25 17650 800 100 300
950 M24 1100 100 300
80400
M24550 100 350
201 60 81 60 25 17650 800 100 300
950 1100 100 300
L
d
set-
scre
w
h h2h1
H
Bb
l1 l1l l1
D
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The NILOS Product Range for Conveyor Belts
Splicing sets HOT
Pulley Laggings
ROTOCUT RCE/RCMSteel Cord Belt
Cutter
Tools for the handlingof Conveyor Belts
TOPGUMAdhesives COLD
Vulcanizing Presses
Conveyor Belt Idlers
TOPGUMRepair Materials
COLD
Belt Rip Detection Systems
NILOS® GmbH & Co. KGReisholzstrasse 1540721 Hilden, GermanyTel.: +49(0)2103 951-0Fax: +49(0)2103-951-209E-Mail: [email protected]: www.nilos.com