icpdas - machine current monitoring and preventive maintenance
TRANSCRIPT
Machine Current Monitoring &
Preventive Maintenance
ICPDASCo.,LTD.JoyceYehTel:+886-3-5973366ext:3307Email:[email protected]
Outlines
• IntroducGon• MachineCurrentMonitoringsystem• SoluGons• Benefits• WhyChooseICPDAS?
IntroducGon
• Remotemonitoring,diagnosisandmaintenancearethreekeyfuncGonsthatequipmentsmusthaveinthefuture
• Helpcustomerstoimprovementequipmentreliability,maintenanceanduGlizaGon
TheProblem
OriginalfuncGonatmachine:• ProducGonorderhistory• 3-colortowerlightsystem
Database
Insufficientmachineinforma=on:• Noreal=me&detailedopera=onalinforma=on• Unabletooverhaulmachinequickly• Needtoshutdownmachinefortroubleshoo=ng
The requirement
l FactoryMonitoringü MachineoperaGonandmaintenanceü ElectricityconsumpGonü Environmentalmonitoring
l MeasurethemixtureofAC/DCsignalandsingle/threephasesinverterandmotorinasinglemodule.
l Donotchangethecurrentwiringstructurel CentralrealGmeremotemonitoringsysteml Queryhistoricaldatafromdatabase
SystemArchitecture
DN-831I-100V M-7017RMSInverter
AC/DCMotor
ModbusRTURS-485
Expandupto8Channel
DN-831I-100V M-7017RMSInverter
AC/DCMotor
ModbusRTURS-485
Expandupto8Channel
DN-831I-100V M-7017RMSInverter
AC/DCMotor
ModbusRTURS-485
Expandupto8Channel
DN-831I-100V M-7017RMSInverter
AC/DCMotor
ModbusRTURS-485
Expandupto8Channel
Inverter
AC/DCMotor
Actual Operating Current
ModbusRTURS-485
Real Time Data Acquisition
Database
EZdataloggertoDB
DN-831I-100V M-7017RMS
Expandupto8Channel
On Site
Data Center
CurrentMonitoring
M-7017RMS
hdp://www.icpdas.com/root/product/soluGons/signal_condiGoning_modules/dn-800/dn-843i-ct.html
hdp://www.icpdas.com/root/product/soluGons/remote_io/rs-485/i-7000_m-7000/i-7017.html
50A 4V 4000Motor Current
AtoVVoltage
DN-843I-CT-50 M-7017RMS
ADValue
PowerMeterSelecGon
DN-800SeriesSelecGon
Name InputChannel
InputType
InputRange
CTType
Cable Output
DN-831I-100V-50A/200A/500A
1xVoltage,1xCurrent
+/-100Vpp,+/-50A,+/-200A,+/-500A
Clip-on 1.5m/3m
+/-10Vpp
DN-843VI-600V 3xVoltage AC/DC +/-600Vpp N/A N/A +/-10Vpp
DN-848VI-10V/80V/150V 8xVoltage AC/DC +/-10Vpp,+/-80Vpp,+/-150Vpp
N/A N/A +/-10Vpp
DN-843I-CT-1/10/20/50 3xCurrent AC/DC +/-1A,+/-10A,+/-20A,+/-50A
SolidCore
N/A +/-1.6Vpp,+/-10Vpp,+/-10Vpp,+/-4Vpp
DN-844-50A/200A/500A 4xCurrent AC/DC +/-50A,+/-200A,+/-500A
Clip-on 1.5m/3m
+/-10Vpp
KeyModule:M-7017RMS,I-87017W-RMS
On Site Installation
12
3 4
5
DataLogger&HMI(EZDataLogger)
DataLogger&HMI(InduSom)
MeasuringData
1stCunngprocess 2ndCunngprocess 3rdGrindprocess
PlapormmagnetpowerConsumpGon
MovingplapormpowerconsumpGon
CoolantTemperature
DN-831I-100V M-7017RMSInverter
AC/DCMotor
Expandupto8Channel
Actualopera=ng
current
tM-TH8
ModbusRTURS-485
Coolanttemperature
Machine Current
Monitoring
Temperature/ Humidity/ CO2 Monitoring
Database
DOOutputAlerts
Alarm Threshold Triggers
ProjectArchitecture
DL-302DL-302
RS-485
On Site
Data Center
Temperature/ Humidity Monitoring
Ethernet
Alarm Threshold Triggers
DOOutputExhaustFanforVenGlaGon
Warehouse Office
ControlCenter
NS-208
Ethernet
Working Area
Data Writing to Remote Database
Rea
l Tim
e D
ata
Acq
uisi
tion
WISE-5800
Machine Power Consumption
Monitoring
SoluGons• EquipmentprevenGvemaintenance(currentmonitoring)– DN-831I-100V-50A(VoltageAdenuatorandCurrentTransformer)
– M-7017RMS(8CHTrueRMSInputModule)– I-7520(RS-232toRS-485converter)
• Environmentmonitoring– DL-302(CO2/Temperature/Humidity/DewPointDataLogger)
• CommunicaGon&Management– NS-208(Ethernetswitch)– InduSoZ/EZDataLogger
Benefits
• AbnormalinprocessàInvesGgatethepossiblefactorbymotoroperaGonlogfile
• MachinemalfuncGonàFindoutrootcausebyanalyzinghistoricaldata
• PrevenGvemaintenanceàearlydetecGonofequipmentmalfuncGonbysystemalert
• AdjusGngtheprocessparameterstoimproveyieldsandquality
WhychooseICPDAS?
• Theoutputofmotor/deviceareACandDCSignal.Currentisthemajormeasurement.– GeneralPowerMetercanonlymeasureACbutDC– PowerMeterManufacturesdon’tofferDCtypemeter.
• Clipon(Hinged)CTiseasytoinstalled.Notnecessarytochangethewiringofmotor.
• ICPDASoffersourcustomersoneStopShopping.WeproposesystemintegraGonofSomware(InduSom)andHardware.