ic-7700 service manual

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S-14407XZ-C1 Feb. 2008 HF/50MHz TRANSCEIVER

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HF/50MHz TRANSCEIVER

S-14407XZ-C1 Feb. 2008

INTRODUCTIONThis service manual describes the latest service information for the IC-7700 HF/50MHz TRANSCEIVER at the time of publication. MODEL VERSION USA EUR FRA IC-7700 ITR ESP UK KOR

CAUTIONNEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than specifed. This will ruin the transceiver. DO NOT expose the transceiver to rain, snow or any liquids. DO NOT reverse the polarities of the power supply when connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceivers front-end.

To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation.

ORDERING PARTSBe sure to include the following four points when ordering replacement parts: 1. 10-digit Icom parts numbers 2. Component name 3. Equipment model name and unit name 4. Quantity required 1110003491 S.IC TA31136FNG IC-7700 IC-7700 MAIN UNIT Top cover 5 pieces 10 pieces 8820001210 Screw 2438 screw

REPAIR NOTES1. Make sure the problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from its power source. 3. DO NOT force any of the variable components. Turn them slowly and smoothly. 4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments. 5. DO NOT keep power ON for a long time when the transceiver is defective. 6. DO NOT transmit power into a Standard Signal Generator or a Sweep Generator. 7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a Deviation Meter or Spectrum Analyzer when using such test equipment. 8. READ the instructions of test equipment throughly before connecting a test equipment to the transceiver.

Addresses are provided on the inside back cover for your convenience.

logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United Icom, Icom Inc. and Kingdom, Germany, France, Spain, Russia and/or other countries.

CONTENTSSECTION SECTION SECTION 1 2 33-1 3-2 3-3 3-4

SPECIFICATIONS INSIDE VIEWS CIRCUIT DESCRIPITONRECEIVER CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 FREQUENCY SYNTHESIZER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 MAIN CPU PORT ALLOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

SECTION

44-1 4-2 4-3 4-4 4-5 4-6 4-7

ADJUSTMENT PROCEDURESPREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ADJUSTMENTS ON THE OSC UNIT AND PLL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 ADJUSTMENTS ON THE RF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 ADJUSTMENTS ON THE PA200W BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 ADJUSTMENTS ON THE MAIN UNIT (including RF UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 ADJUSTMENTS ON THE SCOPE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 AUTOMATIC ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION SECTION SECTION SECTION SECTION SECTION

5 6 7 8 9

PARTS LIST MECHANICAL PARTS BOARD LAYOUTS GENERAL WIRING BLOCK DIAGRAM

10 SCHEMATIC DIAGRAMFRONT UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 LOGIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 MAIN UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 PLL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 OSC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 ANT-SW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16 DIGISEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16 RF UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17 NETWORK BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22 CTRL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23 FILTER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24 PA200W BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25 SCOPE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26 DC-DC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29

SECTION 1D General Frequency coverage (unit: MHz) Receiver Transmitter

SPECIFICATIONS

: 0.03000060.000000*1 1.8000001.999999*2, 3.5000003.999999*2, 5.330500*3, 5.346500*3, 5.366500*3, 5.371500*3, 5.403500*3, 7.0000007.300000*2, 10.10000010.150000*2, 14.00000014.350000*2, 18.06800018.168000*2, 21.00000021.450000*2, 24.89000024.990000*2, 28.00000029.700000*2, 50.00000054.000000*2*1Some frequency ranges are not guaranteed. *2Depending on versions. *3USA version only.

Operating mode Number of memory channels Antenna connector Operating temperature range Frequency stability Frequency resolution Power supply requirement Power consumption Receive Stand-by Max. audio Transmit at 200 W Dimensions (projections not included) Weight ACC 1 connectors ACC 2 connectors Display* EXT-DISPLAY connector CI-V connector RS-232C connector USB connector

: : : : :

USB, LSB, CW, RTTY, PSK31, AM, FM 101 (99 regular, 2 scan edges) SO-2394 (antenna impedance: 50 ) 0C to +50C; +32F to +122F Less than 0.05 ppm (approx. 5 min. after from turnthe main power, [I/O], ON, 050C; 32122F)

: 1 Hz : 85265 V AC (universal input) : 200 VA typical 210 VA typical 800 VA : 425149437 mm; 16233257817732 in : Approx. 22.5 kg; 50 lb : 8-pin DIN connector : 7-pin DIN connector : 7-inch (diagonal) TFT color LCD (800480) : D-sub 15S : 2-conductor 3.5 (d) mm (18 ) : D-sub 9-pin : USB (Universal Serial Bus)1.1/2.02

D Transmitter Transmit output power SSB, CW, RTTY, PSK31, FM AM Modulation system SSB AM FM Spurious emission Harmonics Unwanted emission(except Harmonics)

: 5200 W 550 W : D.P.S.N. modulation Digital low power modulation Digital phase modulation : More than 60 dB (HF bands) More than 70 dB (50 MHz band) More than 50 dB (HF bands) More than 66 dB (50 MHz band) More than 40 dB (HF bands) More than 60 dB (50 MHz band) More than 63 dB More than 80 dB 9.999 kHz 8-pin connector (600 ) 3-conductor 6.35 (d) mm (14 ) 3-conductor 6.35 (d) mm (14 ) Phono (RCA) Phono (RCA)

Out of band emission Carrier suppression Unwanted side-band suppression TX variable range Microphone connector ELEC-KEY connector KEY connector RELAY connector ALC connector : : : : : : : :

1-1

D Receiver Receive system : Double conversion superheterodyne system Intermediate frequencies : 1st 64.455 MHz 2nd 36 kHz Sensitivity (typical) : SSB, CW, RTTY (BW=2.4 kHz, 10 dB S/N) 0.100000 1.799999 MHz 0.5 V (pre-amp 1 ON) 1.800000 29.990000 MHz 0.16 V (pre-amp 1 ON) 50.000000 54.000000 MHz 0.13 V (pre-amp 2 ON) AM (BW=6 kHz, 10 dB S/N) 0.100000 1.799999 MHz 6.3 V (pre-amp 1 ON) 1.800000 29.990000 MHz 2 V (pre-amp 1 ON) 50.000000 54.000000 MHz 1 V (pre-amp 2 ON) FM (BW=15 kHz, 12 dB SINAD) 28.000000 29.990000 MHz 0.5 V (pre-amp 1 ON) 50.000000 54.000000 MHz 0.32 V (pre-amp 2 ON) Internal Modulate Distortion (typical) : Dynamic range 109 dB(at 14.100 MHz, 100 kHz separation, pre-amp OFF, CW mode; BW=500 Hz)

Selectivity SSB, RTTY (BW=2.4 kHz) CW (BW=500 Hz) AM (BW=6 kHz) FM (BW=15 kHz)

: More than 2.4 kHz/3 dB Less than 3.6 kHz/60 dB More than 500 Hz/3 dB Less than 700 Hz/60 dB More than 6.0 kHz/3 dB Less than 15.0 kHz/60 dB More than 12.0 kHz/6 dB Less than 20.0 kHz/60 dB : More than 70 dB : Less than 5.6 V Less than 1 V : 9.999 kHz : More than 2.6 W at 10% distortion with an 8 : 3-conductor 6.35 (d) mm (14 ) : 2-conductor 3.5 (d) mm (18 )/8

D

Spurious and image rejection ratio Squelch sensitivity (pre-amp OFF) SSB, CW, RTTY, PSK31 FM RIT variable range Audio output power PHONES connector EXT-SP connectors

load

D Antenna tuner Matching impedance range : 16.7 to 150 20 to 125 Minimum operating input Tuning accuracy Insertion loss (after tuning) unbalanced unbalanced(HF bands; VSWR better than 3:1) (50 MHz band; VSWR better than 2.5:1) : 8 W (HF bands) 15 W (50 MHz band)

: VSWR 1.5:1 or less : Less than 1.0 dB

All stated specifications are typical and subject to change without notice or obligation.

1-2

SECTION 2

INSIDE VIEW

(viewing from the bottom)

MAIN UNIT

RF UNIT

PLL UNIT

DIGISEL UNIT (under the cover)

SCOPE UNIT

OSC UNIT

2-1

SECTION 33-1 RECEIVER CIRCUITSANT-SW UNIT

CIRCUIT DESCRIPTION 3060 MHz SIGNALS RX signals from the band SW (RL351) are passed though one of the BPFs (Fc=5054 MHz or Fc=5460 MHz) to remove unwanted signals. The filtered signals are amplified by one of (or both of) the Pre-AMPs (or by-passed; according to the setting). The amplified RX signals are then applied to the 1st mixer (Q1211, 1212) via the LPF. The RX signals are mixed with the 1st LO signals from PLL UNIT (the 1st LO signals are gone through LO AMP (Q1301), HPF and LPF before being applied.) to be converted into the 1st RX IF signal. A portion of 1st IF signal is applied to the SCOPE UNIT via buffer (Q1352). The converted 1st RX IF signal is then filtered by one of 1st IF filters on the MCF BOARDs (FI1401). Selecting of the filter to pass is carried out by IF SW (IC1402, 1403). The filtered 1st RX IF signal is amplified by two 1st IF AMPs (Q14011403), then splitted into two before being applied to the 2nd mixers; as a image rejection mixer (IC501, 1502). Each divided 1st RX IF signal is mixed with 2nd LO signals from the PLL UNIT (gone through ATT, LO AMP (Q1651), buffer (IC1651) and another buffer (IC1651)), to be converted into the 36 kHz 2nd RX IF signal. One of the LO signal is 90 degrees phase-shifted before being applied to the 2nd mixer (IC1502), and the converted 2nd RX IF is 90 degrees phase-shifted too. These converted 2nd RX IF signals are buffer-amplified by buffer (IC1502/IC1501) and amplified by 2nd IF AMP (IC1504/IC1503). Then the 2nd RX IF signals whose phase is different each other are phase-shifted by the phase shifter (IC1505), then composed by the composer (IC1505). The composed 2nd RX IF signal is amplified by another 2nd IF AMP (IC1506), then entered to the MAIN UNIT.

Antenna switching relays (RL51, 61, 71, 81) select the RX signals which are from [ANT1][ANT4], and the relays are controlled by relay controller (IC11). RX signals from [ANT1] [ANT3] are applied to the CTRL BOARD, RX signals from [ANT4] are applied to the RF UNIT directly.

CTRL BOARDThe CTRL BOARD has TX/RX switch which toggles the RF path between in TX and RX. RX signals from the ANT-SW UNIT are passed through the TX/RX switches (RL252254), and applied to the RF UNIT.

RF UNITRF UNIT contains receive circuits; from RX BPF to 2nd RX IF AMP. The RX signals are filtered by BPFs to remove unwanted signals and amplified, then down-converted twice into 2nd IF signal. The received signals from the ANT-SW UNIT and CTRL BOARD are passed through some relays and attenuators, then filtered by BPFs which is assigned to filter the RX signals that desired to receive. The filtered RX signals are amplified by RF AMPs before being applied to the 1st mixer. 0.0330 MHz SIGNALS The RX signals from the band SW (RL351) are passed though one of the BPF or LPF. The filtered signals are entered to the DIGISEL UNIT, and gone through or by-passed the DIGISEL (Digital RF Selector Switch) filter. When the DIGISEL function is activated, the RX signals are passed through the DIGISEL SW (RL21) and narrow bandwidth filter (D_SEL) which filters out unwanted signals with its sharpen frequency response. The filtered signals are amplified by the RF AMP (Q201) which recovers the insert loss of the D_SEL filter, then backed to the RF UNIT via DIGISEL SW (RL2). The RX signals from the DIGISEL UNIT are applied to or by-passed the Pre-AMP. When the Pre-AMP1/2 is activated, the RX signals are applied to the Pre-AMP1 (for all HF bands) or Pre-AMP2 (for 24 MHz and above) via P.AMP SW (RL1004), and the amplified RX signals are applied to the 1st mixer (IC1051) via the P.AMP SWs (RL1005, 1006) and LPF. The RX signals are mixed with the 1st LO signals from the PLL UNIT (1st LO signals are gone through LO AMPs (Q1105, 1104, 1101) before being applied.) to be converted into the 1st RX IF signal.

FREQUENCY CONFIGURATIONSignal 1st RX IF 2nd RX IF 1st TX IF 2nd TX IF 3rd TX IF Frequency 64.455 MHz 36 kHz 36 kHz 455 kHz (*) Signal 1st RX LO 2nd RX LO 1st TX LO 2nd TX LO Frequency 64.485124.455 MHz 64.491 MHz 64.485124.455 MHz 64 MHz

*; Refer to "SPECIFICATIONS."

3-1

MAIN UNITMIAN UNIT contains receive circuits; from demodulator to AF circuits. The 2nd IF signal is demodulated by digital audio processing circuits. DEMODULATOR CIRCUIT The 36 kHz 2nd RX IF signal from the MAIN UNIT is applied to the Analog to Digital Converter (ADC; IC1251) via the IF mute SW (IC1201) and unbalance-balance convert circuit (IC1211, 1231), to be converted into the 24-bit serial data. The serial data is applied to the DSP (IC1001) and processed as digital audio signals. The processed digital audio signals are then applied to the Digital Audio Converter (DAC; IC1501) to be converted into the analog audio signals; as recovered AF signals. The recovered AF signals are applied to the RX AF circuits via buffer (IC1751). RX AF CIRCUITS The recovered AF signals are amplified and level-adjusted, then output from the audio interfaces. (The destination of AF output signals is depends on the setting) The recovered AF signals from the buffer (IC1751) are passed through the SQL SW (Q351), and applied to the AF AMP (IC331). The amplified AF signals are splitted into two AF lines; one is bound for the headphones jack (J2) on the FRONT UNIT, another is bound for the internal speaker (SP1)/external speaker via the external SP jack (J751) on the MAIN UNIT. Both of AF signals on each AF lines are applied to the 2-channel Voltage Controlled Amplifier (VCA; IC311) whose gain is determined by applied control voltage to be adjusted its signal level. The level-adjusted AF signals are applied to the AF power AMP (IC281) which power-amplifies to obtain audio output power, via LPF (Q291/301). The power-amplified AF signals are passed through the AF mute SW (RL261), then applied to the internal speaker (SP1) via the external SP jack (J751), or an external speaker on the MAIN UNIT. When the headphones are connected to the headphones jack (J2) on the FRONT UNIT, the power-amplified AF signals from the AF power AMP (IC281) are applied to the connected headphones. When recording received audio, recovered AF signals from the buffer (IC1571) are also send to the audio storage (IC203) on the LOGIC UNIT to be recorded. The recovered AF signals from the buffer (IC1571) are amplified by AF AMPs (IC241), the amplified AF signals are applied to the VCA (IC231) to be adjusted its signal level. The level-adjusted AF signals are output from [ACC1] socket.

SCOPE UNITThe 1st RX/TX IF signal from the buffer (Q1352) on the RF UNIT are passed through the scope IF SW (IC31), scope ATT, LPF and BPF (dual tuned), and amplified by scope AMP (Q2) then applied to the 2nd scope mixer (D101). The 1st IF signal is converted into the 45 MHz 2nd scope IF signal (S2IF), and filtered to remove unwanted signals, then amplified by the 2nd scope IF AMPs (Q201 and Q202). The amplified 2nd scope IF signal is applied to the 3rd scope mixer (D4) to be converted into the 200 kHz 3rd scope IF signal. The converted signal is amplified by the 3rd scope IF AMP (IC401), filtered by the active LPF (IC403), level-limited by the saturation AMP (IC404). The level-limited signal is applied to the ADC (IC501) which samples the 200 kHz 3rd scope IF signal (02.5 V) into digital signal, then applied to the DSP (IC601) as the serial data. The DSP processes input data, then output to the CPU to display the frequency and relative signal strength of RX signals on the spectrum screen.

3-2

3-2 TRANSMITTER CIRCUITSMAIN UNITThe MAIN UNIT contains transmit circuits; from MIC AMP to modulator cicuit. TX AF CIRCUITS The audio signals from the microphone (MIC signals) are amplified by MIC AMP (IC171) and level-adjusted by VCA (IC171). The level-adjusted MIC signals are passed through the MIC mute SW (IC201) and MIC line selector (IC211) which selects the MIC line; MIC signals from the microphone jack on the FRONT UNIT, or from [ACC1] socket on the MAIN UNIT. The MIC signals are then applied to the limiter AMP (IC221) which limits the amplitude of MIC signals. The amplitudelimited MIC signals are applied to the ADC (IC1251) via the unbalance-balance convert circuit (IC1311, 1321, 1331), to be converted into the 24-bit serial data. The serial data is applied to the DSP (IC1001) and processed as digital audio signals. The processed digital audio signals are then applied to the Digital to Analog Converter (DAC; IC1501) to be converted into the analog audio signals; as the 36 kHz 1st TX IF signal. The 1st TX IF signal is entered to the RF UNIT.

CTRL BOARDThe CTRL BOARD mainly contains circuits for parameter detection of TX signal; Forward Wave, Reflected wave, Reactance, Resistance, antenna current and voltage. TX signal from the FILTER UNIT is passed through several detection circuits in sequence, then applied to the antenna [ANT1][ANT4]. FOR (Forward Wave) voltage detection circuit A portion of TX signal is rectified by current trans (L101) and diode (D102), and the produced DC voltage is composed by C103, C106 and C116 to detect FOR voltage (Forward wave components). The detected voltage is amplified by IC101 and applied to the A/D port of CPU (IC1). REF (Reflected Wave) voltage detection circuit A portion of TX signal is rectified by current trans (L101) and diode (D101), and the produced DC voltage is composed by C102, C105, C115, C120 and C121 to detect REF voltage (Reflected wave components). The detected voltage is amplified by IC101 and applied to the A/D port of CPU (IC1). Reactance components detection circuit A portion of TX signal which is detected by current trans (L151) and TX signal which is divided by C153 and C158 are amplified by C-MOS IC. This AMP, as the first stage, employs a C-MOS type AMP to detect the low TX signal. The inverter AMP requires input level lower than others need, and provides high speed operation for stable high frequency operation with low TX signal. The amplified signal is adjusted its waveform, then applied to the IC155 and IC156 for phase comparison. The output signal is rectified by D153 and D154, composed and amplified by IC201, then applied to the A/D port of the CPU (IC1). Resistance components detection A portion of TX signal which is detected by current trans (L201) and TX signal which is divided by C202, C205 and C206 are adjusted so that two of these are the same on the voltage. And two of these are rectified composed each other to detect the resistance components. When the detected voltage is increased, Q201 is activated to amplify the signal for high detection sensitivity.

RF UNITRF UNIT contains transmit circuits; TX mixers and AMPs. The 36 kHz 1st TX IF signal from the MAIN UNIT is applied to the 1st TX mixer (IC503) to be mixed with the 491 kHz 3rd LO signal from the PLL UNIT, to be converted into the 455 kHz 2nd TX IF signal. The converted 2nd TX IF is amplified by the 2nd IF AMP (Q501), filtered by 2nd TX IF filter (FI1501 for BW=20 kHz or FI1502 for BW=4 kHz). The filtered 2nd TX signal is amplified by 2nd IF AMP (Q504), and applied to the 2nd TX mixer (D505) to be mixed with the 64 MHz 2nd LO signal from the PLL UNIT, to be converted into the 64.455 MHz 3rd TX IF signal. The converted 3rd TX IF signal is passed through the BPF (FI503), amplified by 3rd IF AMP (Q506), and filtered by the LPF. The filtered 3rd TX IF signal is applied to the 3rd TX mixer (D506) to be mixed with the 3rd LO signal from the PLL UNIT, to be converted into the 4th TX IF signal (=TX signal). The converted TX signal is filtered by the LPF, amplified by RF AMP (Q508), passed through one of BPFs, then applied to the YGR AMP (Q801). The amplified TX signal is entered to the PA200W BOARD.

PA200W BOARD TX AMPLIFIERS The TX signal from the RF UNIT is amplified by the RF AMP (Q101), Pre-drive (Q201), drive (Q301) and power (Q401A, B) amplifiers in sequence, to obtain TX output power. The power-amplified TX signal is entered to the FILTER UNIT.

FILTER UNIT TX FILTERS The power-amplified TX signal from the PA200W BOARD is passed through one of BPFs (according to the TX frequency) to remove unwanted signals including harmonic components. The filtered TX signal is then entered to the CTRL BOARD.

3-3

3-3 FREQUENCY SYNTHESIZER CIRCUITSPLL UNITPLL UNIT provides LO signals; 1st LO for TX/RX IF circuits, 2nd RX LO (64.491 MHz), 2nd TX LO (64 MHz), 3rd TX LO (491 kHz), marker frequency (100 kHz), reference frequency for the SCOPE UNIT (40 MHz) and clock signal for the DSP UNIT (12.888 MHz). These LO signals are generated by the reference signal from the OSC UNIT as reference. This transeiver employs the Direct Digital Synthesizer (DDS) which digitally creates arbitrary waveforms and frequencies from a fixed source frequency, to provide extremely high resolution and stability frequency and pure waveform. Reference frequency signal The 10 MHz reference frequency signal generated on the OSC UNIT is applied to the 4th harmonic extractor (Q702, L702, 703) via buffer (Q30) to produce the 40 MHz reference signal. 1st LO signals The 40 MHz reference signal from the harmonic extractor is amplified by Q101, and applied to the DDS (IC101) as the clock signal. The DDS generates the 10.4122038 10.4963312 MHz sine waves, and these are passed through the ceramic filter (FI101; Fc=10.7 MHz) to adjust the waveform, then applied to the PLL IC (IC201) via buffer (Q151). The PLL IC (IC201) controls the oscillating frequency of 6 VCOs (VCO1 to VCO6) using the reference signal generated by the DDS as reference frequency.VCO VCO1 VCO2 VCO3 VCO4 VCO5 VCO6 Oscillator component Q220 Q230 Q240 Q250 Q260 Q270 Oscillating frequency 64.48572.454999 MHz 72.45579.454999 MHz 79.45586.454999 MHz 86.45594.454999 MHz 94.455109.454999 MHz 109.455124.455 MHz

The VCO output signal from the hybrid divider is passed through the ATT, and applied to the 2nd LO AMP (Q591). The amplified VCO output signal is passed through the BPF, then entered to the RF UNIT as the 2nd TX LO signal. The VCO output signal from the hybrid divider is passed through the ATT, and applied to the 2nd LO AMP (Q801). The amplified VCO output signal is passed through the ATT and, applied to the 2nd LO mixer (D821) and mixed with the 491 kHz 3rd TX LO signal from the 3rd TX LO oscillator (IC651), to convert into the 64.491 MHz 2nd RX LO signal. The converted 2nd RX LO signal is passed through the ATT and BPF, and applied to the 2nd LO AMP (Q831). The amplified signal is entered to the RF UNIT as the 2nd RX LO signal. 3rd TX LO signal The 40 MHz reference signal from the harmonic extractor is amplified by IC652, and applied to the DDS (IC565) as the clock signal. Using the clock signal, the DDS directly generates the 491 kHz 3rd TX LO signal. The output signal of DDS is passed through the LPF and HPF, and applied to the buffer AMP (Q680). The bufferamplified 2rd TX LO signal is entered to the RF UNIT via ATT. DSP system clock The 40 MHz reference signal from the harmonic extractor is amplified by IC1651, and applied to the DDS (IC1652) as the clock signal. Using the clock signal, the DDS directly generates 12.288 MHz system clock signal. The system clock signal is passed through the LPF and HPF, and applied to the buffer (Q1680). The buffer-amplified system clock signal is entered to the MAIN UNIT via ATT. Scope clock The 40 MHz reference signal from the harmonic extractor is amplified by Q1601, and entered to the SCOPE UNIT.

The output signals of each VCOs (1st LO signals) are buffer-amplified by Q301, passed through the HPF and LPF, then amplified by the 1st LO AMPs (Q302 and Q351). The amplified 1st LO signals are buffer-amplified by Q352, passed through the LPF, HPF and ATT, then output to the RF UNIT as 1st LO signals (64.485124.455 MHz). 2nd LO signals The 40 MHz reference signal from the harmonic extractor is amplified by IC503, and applied to the DDS (IC501) as the clock signal. The DDS generates the reference frequency which controls the oscillating frequency of 64 MHz VCO (Q541). The output signal of 64 MHz VCO (Q541) is buffer-amplified by Q561, and applied to the hybrid divider. The hybrid divider divides the VCO output into two; 2nd TX LO and 2nd RX LO.

3-4

3-4 MAIN CPU (IC604) PORT ALLOCATIONSPin No. 42 43 44 45 46 47 51 52 53 54 55 56 57 58 Description Clock signal to 4094/LMX2306 (PLL UNIT). (DDS for 1st LO PLL-IC/DDS, 2nd TX LO DDS, 3rd TX LO) "Serial data to 4094/LMX2306 (PLL UNIT). (DDS for 1st LO PLL-IC/DDS, 2nd TX LO DDS, 3rd TX LO) N/C Mode status (1Lo or T2Lo) output. Chip select siganl to PLL. Strobe to the PLL. Clock signal to units other than PLL and SCOPE. Serial data (other than PLL, SCOPE and DSP). N/C CI-V format data (UART). CI-V format data (UART). Clock to the DSP IC. Seral data (TXD/RXD) to the DSP. START signal to the TUNER UNIT (UART, 9600). IN/ OUT O O O O I/O O O O O O I O O O O O O O I I I I I I I I O I O I O I O O O O O O O I I I I I I I I "H"=Through "H"=Tuner ON "L"=Key pushed "L"=AD9875 is slected "H"=Prole 1 is selected. "L"=RX "H"=detected "L"=Key pushed "H"=Mute "L"=TX "H"=Power ON Condtion

142 Serial data to the DAC (BU9480) for ext. S-meter. 140 Clock (A-clock) to the DAC (BU9480) for ext. S-meter. 138 Clock (B-clock) to the DAC (BU9480) for ext. S-meter. 137 Power line for liner circuit control signal. 113 Forword wave detected voltage (A/D). 114 Reected wave detected voltage (A/D). 115 ALC fedback voltage (A/D). 116 Drain current (nal amp.). 117 Drain voltage (nal amp.). 118 PA UNIT temparature. 119 Cooling fan motor current. 120 Voltage from key pad (rear panel). 133 Serial data to the FRONT CPU (UART, 38400). 134 Serial data from the FRONT CPU (UART, 38400). 135 CW/RTTY keying signal to the DSP. 81 82 83 3 33 34 59 60 61 Mute control signal. TX power line control signal. Noise pulse. Serial communication with the scope DDS (AD9857) detect signal. Serial data to the SCOPE UNIT DDS/PLL/DSP. Strobe to the scope PLL (LMX2306). Chip selet signal to the scope DDS (AD9857). Prole (0/1) select signal to the scope DDS (AD9857). Clock signal to the DDS/PLL/DSP.

105 RX power line control signal.

121 DSP data (TXD/RXD). 122 Hand shake signal from SCOPE DSP. 123 Extra port for SCOPE DSP. 124 Serial data from SCOPE DSP. 125 N/C 126 Through signal from the TUNER UNIT. 127 Key input from the tUNER UNIT. 128 Straight key input (A/D).

3-5

3-4 MAIN CPU (IC604) PORT ALLOCATIONS (continued)Pin No. 23 24 26 27 30 31 21 5 20 Description Clock to the EEPRROM (HN58X2464TI). Serial data from the EEPRROM (HN58X2464TI). Clock signal to the EEPROM (DIGISEL UNIT; CAT24WC256). Serial data from/to the EEPROM (DIGISEL UNIT; CAT24WC256). RTTY keying. Transverter control signal from the [ACC] connector. PLL unlock signal. Address bus lines. IN/ OUT O I/O O I/O I I I O I/O I O I O O O O I O O O O O O "H"=TX "H"=Squelch open (RX LED lights) "L"=Squelch open (Mute OFF) "H"=Relay ON "H"=Relay ON "L"=SRAM is selected. "L"= E x p a n d e r selected. is "L"= lights. "H"= lights. "L"=Wait. "L"=TX "H"="space" is marked "L"=T r a n s v e r t e r i s activated. "L"=Unlocked Condtion

73 Data bus lines. 71 84 85 86 87 88 89 90 94 WAIT signal (bus line control). SEND signal. Dual Port SRAM intrude signal. "L" indicator control signal (bus control). "H" indicator control signal (bus control). READ data (bus contol). Address data (bus contol). PTT/ACC SEND input.

107 Squelch signal to the [ACC] connector. 109 Squelch signal. 35 36 37 38 External SEND (lead relay) signal output. External SEND (IC relay) signal output. Chip select signal to the Dual Port SRAM. Chip select signal to the expander.

3-6

SECTION 44-1 PREPARATION

ADJUSTMENT PROCEDURE

REQUIRED EQUIPMENTSEQUIPMENTSpectrum analyzer

SPECIFICATIONFrequency range Bandwidth Measuring range Frequency range Impedance SWR : At least 90 MHz : 100 kHz or more : 10300 W : 1.8100 MHz : 50 : Less than 1.2 : 1

EQUIPMENTDigital multimeter

SPECIFICATIONInput impedance Measuring range Frequency range Output level : 50 k/DC or more : Voltage: 0.110V Current: 5A/30A : 0.1100 MHz : 0.1 V to 32 mV (127 to 17 dBm)

RF power (terminated type)

Standard Signal Generator (SSG)

Frequency range : 0.1100 MHz Frequency Counter Frequency accuracy : 0.5 ppm or better AC Millivoltmeter Input level : Less than 1 mW Modulation Analyzer Audio Generator Frequency range Measuring range Frequency range Output level : 30300 MHz : 0 to 10 kHz : 3003000 Hz : 1500 mV External Speaker Attenuator

Measuring range Input impedance Capacity

: 10 mV to 10 V :8 : More than 5 W

Power attenuation : 50 or 60 dB Capacity : More than 200 W

CAUTION!: BACK UP originally programmed contents (Memory channels, Common settings, etc.) in the transceiver beforestarting adjustment. When all adjustments are completed, these contents in the transceiver will be cleared.

EXPOSING UNITSCAUTION: The transceiver weighs approx. 22.5 kg (50 lb). Always have two people available to carry, lift or turn over the transceiver.

1) Remove 8 screws from the both sides. 2) Remove 7 screws from the bottom, then remove the bottom cover.

Bottom cover

RF UNIT cover OSC UNIT cover PLL/SCOPE UNITs cover

3) Turn over the transceiver. 4) Remove 8 screws from the RF UNIT cover, 10 screws from the PLL/SCOPE UNITs cover and 10 screws from the OSC UNIT cover, then remove those covers.

4-1

UNITS LOCATION

SCOPE UNIT

OSC UNIT

PLL UNIT

RF UNIT MAIN UNIT

CONNECTIONSSSG

CAUTION !RF power meter

DO NOT select an TX adjustment item while an SSG is connected to the antenna connector.

EXT-DISPLAY

REMOTE

RS-232C

AC

I

15AANT 1 ANT 2 ANT 3 ANT 4 GND

RX ANT OUT IN X-VERTER

DC OUT 15V MAX1A

EXT METER KEYPAD

ACC EXT-SP 2 1 RELAY ALC

ALC ADJ

S/P DIF OUT IN

CW KEY

REF I/O 10MHz -10dBm

SINAD METER

SSG (for adjustments on the OSC UNIT)

AC millvolt meter

Audio generator

PTT [MIC]

4-2

4-2 ADJUSTMENTS ON THE OSC UNIT AND PLL UNITADJUSTMENT ADJUSTMENT CONDITION OPERATION ADJUSTMENT POINT VALUE

REFERENCE 1 Reference signal source : 1) C o n n e c t a n S t a n d a r d S i g n a l SIGNAL LEVEL External Generator to J1071 ([EXT-REF I/O] Receiving terminal on the rear panel) and set as; Frequecy : 10.000 MHz Level : 10.0 dBm Modulation : None 2) Connect a Spectrum Analyzer to J1072. 3) Adjust the REF signal level with L1061 and L1062. REFERENCE 1 Receiving SIGNAL LEVEL (40MHz) HPL 1 Frequency LOCK VOLTAGE Mode (VCO1) Receiving (VCO2) 2 Frequency Mode Receiving 3 Frequency Mode Receiving 4 Frequency Mode Receiving 5 Frequency Mode Receiving 6 Frequency Mode Receiving : 7.999 MHz : USB : 14.999 MHz : USB : 21.999 MHz : USB : 29.999 MHz : USB : 44.999 MHz : USB : 60.000 MHz : USB : 14.999 MHz : USB : 14.100 MHz : USB : 14.100 MHz : USB 1) Connect a Spectrum Analyzer to CP701 (PLL UNIT). 2) Adjust the REF signal (40 MHz) level with L702 and L703. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C222. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C232. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C242. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C252. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C262. 1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT). 2) Adjust the lock voltage with C272. 1) Connect a Spectrum Analyzer to J351 "1LO" (PLL UNIT). 2) Adjust the output level with R357. 1) Connect a Digital multimeter to CP3 "LV3" (PLL UNIT). 2) Adjust the lock voltage with C546. 1) Connect a Spectrum Analyzer to J831 "R2LO" (PLL UNIT). 2) Adjust the output level with L801 and L834. 1) Connect a Dummy Load to [ANT1]. 2) Connect a Spectrum Analyzer to J561 "T2LO" (PLL UNIT). 3) Adjust the output level with L565 and L566.

L1061, L1062 (OSC UNIT) (repeatedly)

Maximum level

L702, L703 (PLL UNIT) (repeatedly) C222 (PLL UNIT) C232 (PLL UNIT) C242 (PLL UNIT) C252 (PLL UNIT) C262 (PLL UNIT) C272 (PLL UNIT) R357 (PLL UNIT) C546 (PLL UNIT) L801, L834 (PLL UNIT) (repeatedly) L565, L566 (PLL UNIT) (repeatedly)

Maximum level

3.94.1 V

3.94.1 V

(VCO3)

3.94.1 V

(VCO4)

3.94.1 V

(VCO5)

3.94.1 V

(VCO6)

3.94.1 V 2.352.85 dBm 1.72.3 V Max. level (20.0 dBm 3.0 dB) Max. level (3.0 dBm 3.0 dB)

1st LO 1 Frequency OUTPUT LEVEL Mode Receiving 2nd LO 1 Frequency LOCK VOLTAGE Mode Receiving RX 2nd LO LEVEL 1 Frequency Mode Receiving 1 Frequency Mode Transmitting

TX 2nd LO LEVEL

: 14.100 MHz : USB

4-3

- ADJUSTMENT AND CHECK POINTS -

PLL UNIT (TOP VIEW) PLL UNIT (TOP VIEW)

To RF voltmeter TX 2nd LO level adjustment 1st LO level adjustmentTO RF J502C831

RX 2nd LO level adjustment

From SG OSC UNIT (TOP VIEW)R1079 C1073 R1078 C1074 R1080 C1075Q1070

1R2LoFI831L831

C1018

C20

C21

C22

EP22

D1011

J561 L566 T2Lo J561L566C837

V110

J351L451 C446 C453 R366 R364EP21 EP20

V40

DIPR359 C357 R358 C448 C445 C444 C442 C441 C352 C351 C353 Q351 C443 R441C447 L442

R357R357C355 L331 C337 C335 C334 C309 C344 C341 R306 C302R305 R304

C1077

R1074

R1077

J1072R1012 Q1011

J1072C1072

R1075

J1071

J1071J2016J2016 IC10

C2017

R2018

C2016

V105

L562

V35

R2017

C1017

C1010

C1013C1011 C1015 EP1010

C54

R357

C311

R341

C336

L822

C332

R307

Q301

R303

C451

R365

C452

L441

Q1062

R1068

L20

L351

J831V100TO RF J1651

Q831

R839

L332

C51

RR1061

R1072

C310

RL1011

R1064 C1063 R1063

R1071 R1073

C1071

Q1013

Q1012

C838

N

L341

C832

R301

C835

R835

L565

V95

L1024

D272

D262

D252

D242

C1047

C293

C291

C289

C287

L812

Q801

V90

V20

C565

J831R690 C691

C802

Q811 C812

C1045

C811

C1026 L1023 C1027 L1022 C1025 Q1022

C1048

TO RF

J501

L801MP651

R691

R51

R273

R262

R263

R252

R253

R242

R243

R232

R233

R222

R223

IC51

C1028

L1043

Q285

Q284

Q283

Q282

C285

Q281

C283

R692

R814

R272

D232

R812

C813

C294

HPL lock voltage adjustmentC239 L252 C267 C257 L242 C247 L232 C237

D222

L1044 C1050

C1051

C288

J681

C290

C1030

L834

L821

C292

C286

C284 Q280

V25

T3Lo

L801

TO RF J351

Q441

Q341

L1061C1031 C1066

C6110

EP1070 C1070 C1069

C803 R803

C1046

MP653

R1098

Q680

R685

V85

V15

R689 R688 C689

C1016

L272 C277

L262

L222 C227

C1043

R1095

R802

C801

EP1092 C1091

R1045

L683

C1023

R1027

C690

C687

R1025

C692 R686

C1044 R1043

D1010

R1011

L565

R1044

EP1069

R1047

R1024

L1042

R1101

R575

Q561

Q1043

IC1091

Q270

R271

Q260

R261

Q250

R251

Q240

R241

Q230

R231

Q220

R221 C226

V80

C553

C1033

C683

C682

R561

C1004

R572

L681

C667

C272

C262

C252

C242

C232

C222

R1026

C1052

R564

C1032

C593

3C222L280R61

R546

C1053

C278

C268

C258

C248

C238

C228

R1046 R1092

R1099

R571

R574

R563

V10

C668

C669

C670

C671

C672

C554

6C552 R555

L1021

Q1023

C1022

L682

R570

R573

C276

C266

C256

C246

C236

R1028

R1013

R1097

C1094

R1102

R1022

C232

C272

C262

C252

C242

C666

V75

C665 R679 R677

V5

C680

EP1091

C1020

C1092

Q540 C540

IC1092

C551

R540

C681 R680 R678 R676 R674

L543

Q1021

R1100

R1091

C549

R1021 C1021 R1020

C548

C1005

C664

IC651

R675 R673

V70

C550

C663

C547

R545

L271

L261

L251

L241

L231

R669

R670 R668

V65

R548

R550

R667 R665 R663

L541

CP3

C546

L542R554

C260

C250

C240

C241

C230

C220

C221 D221

J1601

C543

D271

LV3

D542

C559

C542

C558

C61

V60

R659

R660 R655

C1611

R656

C1610

C653

C654

C655

C657

C658

R661

R662

C1612

D270

D250

D240

D230

D220

C210

C661

R1602

SAD

D501

C605

R1688

R1693

C501

V50

C502

C517

R1692

R1685

C503

C1691

R1686

C513

DACK

R1691

R711

C713 R709

R604

R603

R1690

R1689

C1692

C1690

C518

C512

C525

R708

C526

L703

TO RF J1001R210

V45

TOMAINJ801 MP1651

MP1653

R506

R710

C511

IC503

C710

C519

IC501

L501

C711

C712 C709

C201

V40

L1682

C510

L1681

L101

C124

C122

C1685

C1681

R1678

R1676

R1674

R1672

R1670

R1668

R1666

R1664

R1662

R1660

R1658

R1657

C1682 C1683

R503 R504 C520

C509

R704

L702

C123

C121

R534

IC201

V35

C120

C703

C202

C212

C204

R109

R110

C1666

R104

R105

R108

C1668

C1661 R1651

C504

C506

C507

R112

L701

V30

C705

Q101

L702

C101

C704

R101

R102

R103

C118

R111

IC102 R205 L201 D205 R17 R16 L2

C1673

R522

C532

R1680

C1660

C1651

C533

C535 C534

C107 C108 C117

C205

Q201

IC101

R1652

R106 C102

C109 C106 C104 C105

C116 C115

IC1651 C1652

V25

L530

L531

C1672

10ML102

R133

C15

R1694

C103

C2

C114

C1659

C1671

FI101

IC1652

IC1701

C110

C111

V20

R1705

C1670 R1707 R1706

C1656

EP1708 EP1701 EP1702 EP1703 C1751 C1752 C1753 C1754 C1755 C1756 C1757

C112

MP501

R107

J31TO OSC J1702

R113

C119

R14 R13

C113

C128

C1655

IC2

R10

C17

V15

L103

C1669 C1658 C1667 C1665 C1664

R138

CP1

EP12 EP11

EP1704 EP1705 EP1706

V10

EP1707 EP1709

Q41

7

R19

R6

R5

R4

MP101

4H130 H125 H120 H115 H110 H105 H100 H95 H90 H85 H80 H75 H70 H65 H60 H55 H50 H45 H40 H35 H30 H25 H20 H15 H10 H5

B6724D PLLH140 H135

V5

D201

176x113 t=1.6(2)H175 H170 H165 H160 H155 H150 H145

H0

V0

R3

2

J2018

C1711

LV1L123

R11

J2018

R15

C18

TO LOGIC

L532

L30

R132

R131

C16

C19

2nd LO lock voltage adjustR537

C1684

R1671

R1669

R1667

R1665

R1663

R1661

R1679

R1677

R1675

R1673

R1659

C1680

R1656

Reference signal level (40MHz) adjustment

IC104

IC103

R206

C206

R201

EP13

J2019

C208

C203

C14

C219

EP10

BROWN

IC602

Q1680

R1687

C259

C1689

R712

J1681

9

Q580

C516

C515

C514

CP701

CP701

J2019 TO DC-DC

C580

R580

R582

R581

C581

C521

R509

Q502

C604

C1607

R1606

L703C1609 R1608

V55

Q1601

C1601

R1607

J601

MP221

C209

C546

C1608

C660

R657

MP541

L1602

IC652

R658

MKR

CP2 MP201

5

LV2

CP2 HPL lock voltage check

C64

R664

C1613

R556

L270

L260

D263

L1603

D261 L250 L240 L230

C296

R666

C545

TO SCOPE

D231 L220

L221

R671

R672

C659

J3

4-4

H70

H65

H60

H55

H50

H45

H40

H35

H30

H25

H20

H15

H10

H5

H0

C541

V0

C546R544

Q541

CP3

(VCO6) (VCO5) (VCO4) (VCO3) (VCO2) (VCO1)

L1020

C1008

C1093

R1094 R1093

C1007

C1006

C1101

C566

C1042

R687

R693

C688

C686

C685

C684

R565

C272C275

C262C265

C252C255

C242C245

C232C235

C222C225

R274

C274

R270

C273

R1023

C1024

C1019 R1096

R264

C264

R260

C263

R254

C254

R250

C253

R244

C244

R240

C243

R234

C234

R230

C233

R224

C224

R220

C223

L1041

Q1101

C229

Q1010

Q1042

RL1010

J2017

C836

C342

R342

R302

D821

D1071

J351

C449

C1064

L452

C1067

L834

L302

R356

R352

R353

R355

R354

C834

R834

C354

R343

C333

C356

C331

C301

C361

Q832

8

C308

C53

C52

R1065

R1062

Q1061

R443

R442

D441

D341

L1062V30

L1061R1067 C1062

D1072

X10

C1012

1Lo

R2016

L1062

C1014

B6734B

4-3 ADJUSTMENTS ON THE RF UNITADJUSTMENTPRERARATION (Preset)

ADJUSTMENT CONDITION: 14.150 MHz : USB : [ANT1] : "ON"

OPERATION Connect a Digital multimeter to CP1102" (RF UNIT). Connect a Digital multimeter to CP1103" (RF UNIT). Set R1228 (RF UNIT) to center position.Center position

ADJUSTMENT POINTR1101 (RF UNIT) R1132 (RF UNIT) R1228 (RF UNIT)

VALUE4.44.6 V 4.44.6 V Center position

1 Frequency Mode ANTENNA 2 [P.AMP1] Receiving 3

(MCF-M)

4

Set the L1401 and L1402 as below.3 rotations Core

L1401, L1402 (MCF-M BOARD)

(MCF-W)

5

Set the L1401 and L1402 as below.3.5 rotations Core

L1401, L1402 (MCF-W BOARD)

(MCF-N)

6

Set the L1401 and L1402 as below.4.5 rotations Core

L1401, L1402 (MCF-N BOARD)

RECEIVE SENSITIVITY (HF BAND)

1 Frequency Mode ANTENNA Receiving

: 14.150 MHz : USB : [ANT1]

1) Connect an SSG to the [ANT1] and set as; Frequecy : 14.1515 MHz Level : 0 dB Modulation : None 2) Connect an AC Millivoltmeter to the [EXP-SP]. 3) Adjust the sensitivity with L1408 and L1058. 1) Connect an SSG to the [ANT1] and set as; Frequecy : 14.0765 MHz Level : +94 dB Modulation : None 2) Connect an AC Millivoltmeter to the [EXP-SP]. 3) Adjust the sensitivity with R1516 and C1656.

L1408, L1058 (repeatedly) (RF UNIT)

Max. audio output level

IMAGE RESPONSE

1 Frequency Mode ANTENNA Receiving

: 14.150 MHz : USB : [ANT1]

R1516, C1656 (RF UNIT)

Min. audio output level

RECEIVE SENSITIVITY (50 MHz BAND)

1 Frequency Mode ANTENNA [PREAMP2] Receiving

: 50.0200 MHz 1) Connect an SSG to the [ANT1] and : USB set as; : [ANT1] Frequecy : 50.0215 MHz : "ON" Level : 10 dB Modulation : None 2) Connect an AC Millivoltmeter to the [EXP-SP]. 3) Adjust the sensitivity with L1222. : 50.0200 MHz 1) Connect an SSG to the [ANT1] and : USB set as; Frequecy : 64.455 MHz Level : +94 dB Modulation : None 2) Monitoring the S-METER on the display, adjust the swing width with C1265.

L1222 (RF UNIT)

Max. audio output level

IF THROUGH (50 MHz)

1 Frequency Mode Receiving

C1265 (RF UNIT)

Min. swing width

4-5

DC-OUT METER RXANT-OUT XVRTD2002

KEYPAD

RXANT-INRL410 RL381 J2001 J103 J104 R388 TO RF J810C397 EP2002 D2001

RL431

RF UNIT (TOP VIEW)

1J105 RL352 J2003 J2002

R405

9

RL401 RL353R264

RL351 J391 L147 RL112 RL52 L57 L27 RL2 RL82 RL22 L117 L87

VF2001 F2002

FUSE 2A

TO ANT-SW J3 RL402 J106 TO CTRL J351

F J108EL326 L268 C287

RL262 RL172C285 C286 Q260L292

L267 RL142

RL232 L237 L207

RL202 L177

R262

R322

- ADJUSTMENT AND CHECK POINTS -

C2010

EP2018 C2013 EP2013 C2015 EP2014 C10J2007

R263

D262

J2007 TO DC-DC J7L6

R260

C2016 EP2015 C2017 EP2016 C2019 EP2017 L4

C303

L266 L236 L206 L176L295 C283 L291C302

C304

L146 L116 L86

L56

L26

C9 C8 C11 C2007L5

L294

L265C297

L235 L205 L145

L175 L85

L115

L55

L25L3 C7

L293R3

TO MAIN J941

C272

RED

L296

C2012

D260

L264

L234 L204 L144 L114 L174

L84

L54

L24

R1 C2009 C2004 C2023 C2022

EP2005 EP2007 EP2006 EP2008 C2006 EP2009 R2007 R2008J2006

J2006

EP2004

C276

EP2010 C2021 R2009 R2010 R2011

RL1

R261

L260

R320

R2012R123 R122 R121

L263 L233 L203RL201 RL141 RL111

RL81

RL51

RL261

RL231

R101

L320

RL21

RL171 L173

G 8J102

L143

L113

L83

L53

L23

C2020 EP2011 EP2012 C2018 R105 R104 R103 R102 R119 R118 R117 R108 R106 C1724 R107 C399R133 R134 R135 C398

4TO DIGISEL J1 J2004 RL1006 L1006 L1005 RL902C1014

ITO PLL J351

J101 TO DIGISEL J2

R120

IC101

IC102

L1004R1056 R1024 C1041 R1008L1052

J351C910

C1723 C1722 C1720Q901

C1037 C1011 R1006

R1706 R1722 C1721C914

C1053

C1054

C1038

Q1005

R1721 C1718 C1717 R1720

C1057

D1001

L1053 R1002 Q1205R1019

L1008EP1816 EP1813 EP1814

L905

EP1811

R1715 R1712 R1711 R1710 R1709 IC1702IC1903 IC1904

C1067 R1018 C1034EP1810 L1054

R1071C1032

L1010

L1072

RL903

J503 J352 TO RF J1101R1211 C1201L1201 R562 C564

C566 L519L518

C1073

C1071

L1071

R1055

L527

L1007

C568

C590

R579

C565

C1072 EP1815

C567

RL1004

L1012

RL1005CP1103R1133L1056 R1132

RL1201

WC1202 L514

C589

R578

R580

C1901 C569

EP1901

C1001

C1902

L521

L1902

C1056

C1013

RL1003

C1055 L1013 EP1802

IC1703

IC1701

C1903

C1904

7IC1901 IC1902

R1132

L1011

R575

R1105

C1104

MP511

C574

R1908

R1907

R1906

R1905

R1903

R1902

R1916

R1915

R1914

R1913

R1912

R1911

R1910

R1101

C1101

CP1102

L1210

C1265

R1101

L1213

C1266

L513

C1265

L1216L1228

R610 R1203 C1249 C1248 L1211 L1214 D619C1250

L646 C1236 C1240 L648

R1135

L650 L1219L649

D620

IC1051

L1220

TO PLL J601

C749C1247 C1246 L1218 C745

C750

C751

C760

C1123

C761

C756

Q1701

L647

C1241

R1101C1251 R1226 C1124

R1103

MR1227 C1252

C1245 C1268 R1228 L1217

C1244

C747 L510 D617C1215 R1209 R1210

R611

C758

C735 L642 IC1081Q1211 Q1212

C739 R1316 C1083 R1232C1085 EP1831 C1084 EP1832 R1054 L1060

L651

J1001

C759

R1228

C755

R1104

L512

R1228

D1201

C1214 R1208R1315

L643

C734

C738

L644

D618

C732

C733

C740

J808C1256

C737

C741

RL1202

L512

C576

J801L641 L645

R1909

L1009

R577

R1904

L1101

C576

UL1055C1061 C1062

FI503

C1265 IF through (50MHz) adjustment

R576

D506

C577

C1125

L1208L1015

C1103

TO SCOPE J11L1062 C1064 C1074L1063

L638

Preset

L1102 C1122 R1107

L1222

C716

C717

C724

6C1070 L1223 C1066 C1302 L1353C1312 L1301 L1307

C721

C725

R1132C1102

R1134

L522

D TJ1301 TO SCOPEC729 C576 C730 D615 L637 C731 C736 R609 C719 C723 C718 C722 L639 D616

TO PA200W J1C743 C744 C742 R819 R821

TX output power adjustmentL636 C713 L509L508

CP801L640

R820

CP802 J1C715 C714 C703C1360

C720 R608 C707

C727

C728R817

Q1101

C726

L1103

R1114

C700

C701

C708

L1302

C1106

C1153

C1306 R1111C1126 R1122 C1112 R1119 C1111 R1118

D505L1303

R613R612 R614 C697 C698

C704 C699 R1302 R1113 R1117L1104

MP502

C705 C1314

C709

C1305

C1357

L631

L635 C711 C712

L803C1304 R607 C1307Q1301

R1151

L1105

L1058 MP1058Q1102 R1116 C1110 C1109 R1121 C1113C1118 C1117 R1126 L1304

C710 C687 C690

C684

C685

C692

C802

L505

L1305

C1116 C1115 R1124

R812

R813

R814

RX sensitivity adjustment

C1405

C813

R815

C540

C539

C1093

WMP1101D1101C1121 R1130

C1092

D1102 R1128 C1119

MP1301C1403 R1129 C1120

C1091

Q1702

EP1833

J1101TO RF J352R1072 R1073

IC1402

EP1837 EP1835 C1407 C1406

Q509

EP1091

Q503

EP1092

Q1703

EP1093

R534

R538

R538

C816

C814

J810

R816

Q805

R811

Q1104

Q1105 R1127

C1313

L1151C1310 R1307

TO PLL J561

R810

C1309

C1308

J

C682

C683

C688

D801 C695 C696

L507

R537

C681

R606

C694

D802

R801

C801

R1123

L505

R1304

C693

B6721D RF5J1401 J1403 J1405 TO PLL J831J1651

FI502

FI501

Q501

IC503

IC502

R524

L504

TX total gain adjustment

C521 R523 C523R527

IC501

L1058

J502

L628

D611

L627

C686

C691

L629

D612

L626

C689

L630

L801

Q804

C804

R1360

D613

C1303

R1314

L633

C807

MP506

C702

C706

TO RF J391

VC520 C522 C519 R518 R525 C527 R519 R585 C526 C525 C518 C513 R509 C512 C511 R516 R508 R517 C510 C506 C505 R504 C503 C507 R505

R507 C517 R526 C528 C524 R510 R506 C514 C509

R503

C1508

C1656C1659

R1516R1529 C1706 IC1704 R1665 IC1651 C1705 C1704 R1658 C1656L1652

C1517 L1501C1507

R1517 R1657 C1655

C1534

C1703

IC1504

R1516 R1525 C1504 C1524 R1535 R1534Q1502

C1531

R1516

C1656

C1539

C1541

R1659

C1536

R1540

R1522

IC1505

R1402

R1408

C1428

C1441 W1411 C1429

R1409

IC1501

IC1502

R1512

C1512

C1513

R1513

R1514 C1516C1423 R1411

R1536

MP1652

L1408

J1402

J1404

J1406

R1515 Q1403L1406

C1663 C1521R1521

C1509 R1501R1413 Q1501

R1541

R1506

C1511

C1514

R1519

RX sensitivity (50MHz) adjustment BOARD MCF-M L1222

MCF-N BOARD

R1524 Q1402 R1412 C1522

C1523 R1523 R1530 C1526 C1527 R1531

C1530 R1533

MCF-W BOARD

R1543

L1407

C1657

R1660

C1658

C1519

R1528

C1525

C1528

C1529

IC1506

C1535 C1515 R1662

R1539 R1661

C1537

J1501

L1408

C1503

R1527

R1532

C1540

J1501 TO MAIN J831

L TO

Image response adjustment

L1405

V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100V105V110V115V120V125V130V135V140V145V150V155V160V165V170V175V180V185V190V195V200V205V210V215V220V225V230V235V240V245V250

C1418

IC1403

R1502

C1420

R1415

C1501

C1518

C1505

R1503

R1511

R1544

C1431

C1433

R1504

C1506

IC1503

H175H170H165H160H155H150H145H140H135H130H125H120H115H110H105H100 H95 H90 H85 H80 H75 H70 H65 H60 H55 H50 H45 H40 H35 H30 H25 H20 H15 H10 H5

MCF-N BOARD (TOP VIEW)

MCF-M BOARD (TOP VIEW)

MCF-W BOARD (TOP VIEW)

IN

L1401

MCF-M

MIDDLE

C1404

C1408

C1407

C1406

C1402

C1403

C1401

C1406

C1401

L1402

L1402

L1401

L1402

L1401

L1402

L1401

L1401

NARROW

L1402

L1401

WIDE

L1402

C1408

C1402

C1403

C1408

C1407

C1406

C1402

C1401

FI1401

C1405

B6739A

OUT

IN

MCF-N

C1404

FI1401

C1405

B6740A

OUT

IN

MCF-W

C1404

FI1401

B6722A

OUT

H0

V0

4-6

K

C502 R501

J501C515 C508

R502 C501

PLL J681

DIPL632 L634 D614

R538

2

R1518 C1520 C1421 R1508 R1520

EP1505 R1675 IC1652

3C1538 R1507

MP1408

C1502

MP1651

R1509

C1510

R1510

R1677

R1663

C1662

H35

H30

H25

H20

H15

H10

H5

H0

H35V0 V5 V10

H30

H25

H20

H15

H10

H5

H0

H35V0 V5 V10

H30

H25

H20

H15

H10

H5

H0

V0 V5 V10

Preset

Preset

Preset

4-4 ADJUSTMENTS ON THE PA200W BOARDADJUSTMENTIDLING (Preparation)

ADJUSTMENT CONDITION

OPERATION

ADJUSTMENT POINT

VALUE

"IDLING" must be adjusted by cold-started. 1 Mode MIC gain : USB : Minimum Connect an Audio Generator to the MIC jack (see the page 4-2) and set it as; Frequency : 1.5 kHz Level : 1 mV 1) Set 3 variable resisters to the preset point. 2) Disconnect the W1 from the PA200W BOARD, and connect an Ammeter between the PA200W BOARD and W1. 3) Measure the driving current, and note it as the initial value. : 14.100 MHz : USB Adjust the driving current with R301. R301 Adjust the driving current with variable resisters. R407 (for main adjustment) R425 (for critical adjustment) R410 (for main adjustment) R426 (for critical adjustment)

2

R301, R407, R410

Max. counter clockwise

IDLING (DRIVER AMP.)

1 Frequency Mode Transmitting 1 Frequency Mode Transmitting 2

+1.0 A more than initial value +2.0 A more than initial value +3.0 A more than initial value

IDLING (FINAL AMP.)

: 14.100 MHz : USB

3 Apply slight vibration to the PA200W BOARD, and verify that the current is stable against the vibration.

4-7

- ADJUSTMENT AND CHECK POINTS -

PA200W BOARD (TOP VIEW)

R407C113

R425

TO FILTER J901

L307

C403 C405 C407

J1

R423

L401

C318

D403

D401

V95

TO RF J801

DIPR401 R402

R408

R411

V90

D

R403

R413

Q401

R101

V85

R102

R103

C415

Q401A

R418

B6728APA200WC102R117 R113 C104 C319

L404C417 C418

V80

V75

R31 2

R416

L306

C401

7 R30

C103 C107 C108

R104

C106

R108

4R203 C206 R112 C114 C202 C204 C311R111

R427

V70

W401

J402

R105

R106

L403

V65

Q101

L404

R420

R107

C110 C109

Idling adjustment (Final amp.)C419 C420

V60

V55

Q201

L304

C112

R205

C111

R110

C402

R422

L101

Idling adjustment (Driver amp.)L202

Q401C416

V50

R119

R201

J401

V100

C413

C411

3

R407

R425

C

6C409

7

L501

V45

C301 C201 R202 R305

Q301

R309

R502

L201

V40

R412

R414

R302

L305

L102

C207

C414

L301

Q301C317 C408

R409

C551

R512

R118

R115

R511

Q401B

R501

R404

R405

C305

R406

C503

C504

D404

V35

C412

C303

D551

L402 R424

C553

D402

EP503R564

R551

C410

R554

C502

C307

C309

R552

L4

C4

W501

TO MAIN J851

V25

L6

C6

R301R4

R310

J2

L303

C313

R301Q1

C314

R426 R410C16

R563

R410C404 C17 D1

C406

5 R426

V30

C501 C554

R565

C505

L3

C3

V20

C15

R5

R523

R522

L2

C2

R508

L1

C1

C507

R7 R6

R507

R521

R503

C10

V15

C8

IC2

C12

R504

C506

J2

R2 R1 C9 C11 L7

R3

Q2

EP501

C510

R514

V5

J5

C515

C513H150 H145 H140 H135 H130 H125 H120 H115

GRAYH170 H165 H160 H155

C514

2H65 H60 H55 H50 H45 H40 H35 H30 H25 H20 H15 H10 H5

R513

C511

EP502

V10

GRAY BLACK J5 TO DC-DC J8H110 H105 H100 H95

C7

C512

1BLACKH200 H195 H190 H185 H180

Ammeter

+

+: Gray

H175

H90

H85

H80

H75

H70

H0

V0

W1 (from REG UNIT): Black

4-8

4-5 ADJUSTMENTS ON THE MAIN UNIT (including RF UNIT)ADJUSTMENTPREPARATION (Preset)

ADJUSTMENT CONDITION

OPERATION1) Turn the power OFF. 2) Push and hold [F-INP]+[MW] keys, and turn the power ON (All clear). Set the variable resister to the preset point. Set the variable resister to the preset point. Connect a Digital multimeter to the CP2001.

ADJUSTMENT POINT R2042 R2006 R2028

VALUE Max. CW 3 o'clock position 0.30.7 V

1 Receiving

2 3 3 TRANSMIT OUTPUT POWER 1 Frequency Mode Transmitting : 14.100 MHz : USB

1) Connect an Audio Generator to the MIC jack (see the page 4-2) and set it as; Frequency : 1.5 kHz Level : 1 mV 2) Connect an RF Power Meter to the [ANT1]. 3) Adjust the RF power. 1) Set the SSG as; Frequency : 1 kHz Level : 10 mV 2) Connect an RF Power Meter to the [ANT1]. 3) Adjust the RF power. 1) Connect an Audio Generator to the MIC jack (see the page 4-2) and set it as; Frequency : 1.5 kHz Level : 1 mV 2) Connect an RF Power Meter to the [ANT1]. 3) Adjust the RF power. Connect an RF Power Meter to the [ANT1]. Connect an RF Power Meter to the [ANT1]. Connect an RF Power Meter to the [ANT1].

L505C576 L512 (RF UNIT) (in sequence, repeatedly)

Maximum output power

2 Frequency Mode MIC gain Transmitting

: 14.100 MHz : FM : Maximum

C576 (RF UNIT)

Maximum output power

TRANSMIT TOTAL GAIN

1 Frequency Mode MIC gain Transmitting

: 14.100 MHz : USB : Center

R538 (RF UNIT)

130 W

TRANSMIT HIGH POWER (HF) TRANSMIT HIGH POWER (50 MHz) AM CARRYER POWER

1 Frequency Mode Transmitting 1 Frequency Mode Transmitting 1 Frequency Mode MIC input Transmitting 1 Frequency Mode Transmitting 2 3 4

: 14.100 MHz : RTTY : 50.100 MHz : RTTY : 14.100 MHz : AM : OFF : 1.900 MHz : RTTY

R2072

200 W

R2068

200 W

R2065

50 W to the GND Max. CCW 220 W Disconnect from GND to the GND

APC Vd (Drain-Volatge)

Connect the CP2051 to the GND. Tu r n t h e R 2 0 4 2 m a x . c o u n t e r clockwise. Adjust the RF power with R2042. Disconnect the CP2051 from the GND.

CP2051 R2042 (CCW rotation) R2042 CP2051 CP2051, CP2041

APC Id (Drain-Current)

1 Frequency Mode MIC 2 Transmitting

: 24.900 MHz : RTTY : OFF

Connect the CP2051, CP2041 to the GND. Set the variable resister to the preset point.90 to CCW (Center position)

R2006

90 to CCW

3

Disconnect the W1 from the PA200W BOARD, and connect an Ammeter between the PA200W BOARD and W1.

R2006 (CW rotatioin)

12.0 A

4

Disconnect the CP2051 and CP2041 Disconnect CP2051, CP2041 from the GND. from GND

4-9

H0

V0IC281

V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100

MAIN UNIT (TOP VIEW)

3 2R950

C281

EP944

EP942

R953

R951

R948

R946

C284 R282 C282

J751

J941 C283C285

C271EP752

RL261

J941TO RF J2006C334C286

J811C317 C316C332 EP816

EP815 EP751

J741

C333

C313

EP814 IC311 C314 C745J811

- ADJUSTMENT AND CHECK POINTS -

TO DC-DC J3C315

EP813

EP812 EP811C311

ORANGEC318

R1212 R1203 C1313 R1313 IC1531C1564 C1317

C400

C287C748

TO DISPLAY J605 TO VR-A J107

J841 C236

IC361EP843 EP842 C843

C361C242

C842 R171

R236 C237

C844 R226R213 C231

IC231C235

R245 IC221 R234C161 C201 C176 C464 C171 C225 C174

C234

J821R232 C233 R233 C232 R246 C761

R223 R178R172 C162

C221 R179 R177C243 IC171

R225

R221 C179 R176 R224 R181 C175 C177 R195 C164C194 C178

R761R762 R763

C224 R222C226

4

R1362 IC1351R1353 C1604 R1614 R1611 R1622 R1621

TO LOGIC J810Q761 R231 R764

J821

C222 R180

C762 C196

R473

C223 R182C195

C198IC191 R192

R1451C1451

C197 R1491C191

R1452IC1451

R194

C1453C1483 R1492

C426

C1463 R1462C1461

C193

J731

R1471 C1481C1425 R1421 R1422 C1423

R1461 C1484 R1423 C1623R1482 R1615

C722

J721

J831

TO RF J1501

R1354 C1422 R1623 C1351

J851

J851

IC1401 C1611 C1621

J831

C1642

C1353

R1899 R1898C1631

R1900

C1362 R1204 C1203 R1411IC1201 EP1401 R1408

TO PA J2

R1901

R1897 R1896 IC1601 R1922C1605

IC1921

C1402 R1407 R1409 R1410

C1403

C1407

R1885

C1201

R1214

R1211

C1211C1204

R1213 R1223IC1211 C1226 IC1221

C1215 R1221 C1222

C1922 R1921R1562 C1603

RL721

C1921

C1602 C1514 C1524 R1534 C1541C1563

IC1311 C1335R1332

C1551C1601

R1312

R1215 C1213 C1217 R1222R1225 C1227 R1311 C1312

CP1471

R1895 R1935 IC1511R1331

R1892 R1932 IC1521 IC1331C1543 IC1931

C1225 R1224 C1315

C1224 C1254

R1233 C1232 R1231 IC1231

R1934C1263

R1933 C1577C1264

R1894R1579 C1503

R1931 C1333 C1331 R1501C1265

R1930 C1553C1506

R1893 C1931 C1323 C1327 R1323 C1507 C1576 R1572 R1571R1321 R1322 C1266 C1578 IC1571

Preset/APC(Id) adjustment

MP1001C1255

C1930 EP1498

5

R2002IC1251

D2004

D2005

C1235 R1235C1257

R1232

C1571

R2001

C1234 R1241R1253

C1237

D2002

R1234

Q2001 IC1501C1321

R2019R2020 R2017 R2013

R2006

R2009

R1242R1251

R1261 R1262 R1263

IC1321

D2001 R2007R1574

R2014 R2010 C1575 R2015R1255

R2018

R2012

R1254

EP1251R1011 R426 R427 R401 R415 R417

R2008

R1264

C1322

C1325

C1501

R2016R2011

R2006 IC2001Q1201 C1441 R1441 R1010

R721

J901

R2005

CP2051CP1472 CP2001

R2004

R2041

C2002 FI1121 IC1441 R2062R2067 R2071 R2061

R2028

J801

R2022R2029 R2030 R2066

R2003 C2059C1431 R2025 R2024

IC1431

R1012

R2070 CP2051IC1132

R2042 R2073R2027 R2028

CP2051

R2026 C1132 R1132C1142 R1141

R2006 R2042R2042 R2028C2004R2094 R2044 R2043 D2091 R2093

J702 TO LOGIC J826

CP2079 CP2078 CP2077

S TO

C2045

R2045

C703

C101

IC1001X1141

R2065 C1141 IC1101IC1131

R2068

R2072

IC701 R2069Q2060

R2072 R2068 R2065

J1151

R2074 C1131 R1131

Q2057 Q2056

IC2051

D2051

PLL J1681

Q2055

R2060

C2060

J701

C2051R2046 D2053

R2092R2054 C2003 R2023 R2091 R2095

Q2058 IC1111

R2051R2053 C2058 D2041

R2063

Q2059L1001

R1911 R1111R420 R418 R1113 R404 R402 R419

R2072 R2068 R2065R2064 IC1112CP2041

Preset

CP2041

6

J711

C1652

R920

R923

R925

R927

R992

J911

TO LOGIC J809

CP2041

TX power adjustment

Preset/APC(Vd) adjustment

R892 R893 R961 R962 R963 R964

R890 R891 R965 R966

R911 R912 R967 R968

R913 R914 R969 R970

R915 R916 R971 R972

R917 R918 R973 R974

J911

TO OSC J1071

B6723E

TO LOGIC J808 J961

MAIN

J961

R919 R921 R975 R976 R977 R978

EP991

EP992

R922 R979 R981

R924 R983 R982

R926 R985 R984

C991 EP987 R986

C928

N

DIP

J762

J761

H180H175H170H165H160H155H150H145H140H135H130H125H120H115H110H105H100 H95 H90 H85 H80 H75 H70 H65 H60 H55 H50 H45 H40 H35 H30 H25 H20 H15 H10 H5

7

1

J11TO RF J808

C523

C55

C404

C405

IC31

R36

C1 C40C3

R403C409 C408

R624R415 C426 C602 R512 R626 C601 C603 C410

C606

C403

IC403

C434

R416R405 C406 R38R1 R416 R402 C425 R417

R604C509

IC404 C407R412 C422

IC502 IC401 D1R410 C507 R421 C429

IC201 R507 C424R301 R623 R636

R210

C627

C628

TO RF J1301L2

R413 C6R411

C506

B6725D SCOPEL3

C4

J1L1 C5 D2 C8 C9L13

sR2 R3

C420

R612

IC601

R505

S3LO LV adjustment

R611

R6 C42C43 C10 R4

MP301C44C45 C46

C663

C7

R305

C302

C664

R610

R615

C672

R302

SCOPE UNIT (TOP VIEW)

R502

D4 L14 R11 C11

R304

R506

Q301R307

C503C54

C661

C624C613 J2020

R75

J2021

C671

R11

C303

R306

C304

C505

L11L12

R308

R207 C210

C614

L671

L53

L54

L501

C620

C619

C616

R856

R861

C666

C667

R630

R616

R617

R629

R635

L203

C13

R632

R628

C209

C833

R633

Scope Gain adjustment

R631

C212

C202

C845

C832

C201

C211

C207

R702

R874L7

C204 R873 R872J2017

C831 C15 R863 R876 R868 R867 R862 R866 R869J2016

R703

R877

C14

R7

R204

L6

R205

R209

Q202

R202 R864 R871 R870L9

C856Q201

L841 L852C853

L825

TO PLL J1601C855

MP701 C824C206 R110R720 R721 C727 R738 R722

EP60

L201

R742

L202

CP801L205

pL8R865 C18 R12 R203 C17Q2

R727 R108 C205 R109 C852R859

R730 C742 C854L851

EP57 Q720 C741 C821R821 C826 C822 Q821 C823 R853 R813 C722

C825C827 R822

L821

R734 Q843 D821C849 R852 L823

C829

R8

C16

R9

C850D101

R823

R808

R809R814

C810

TO DIGISEL J2017 J2016 TO OSC J2016R431

R854

C828

C806

C721C720 C731

C737

J2017

C851

L721 R731R841 R811 C740

C805

Q810

R106

Q841

R847

L720

L101IC405 R438

L102R105R113 C843 C844 C109 L104

C725

IC801

R848 C847 Q872 C110 C108R429 C107 R437

R803C862

R736R810

R802 R849R846 R860

C734

C807

C761

C811

L761 R745 R436R433 R435 C764

L802 C763 C106L103 C103 C102 Q101

EP55

C842

R842

R735

C808

C432

R845

C803

Q842

C750

R107

R801

R844

C730

IC820

C762 C733 C738 C739 C765C767

C433

V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80

R104

R103

R766

Scope adjustment

H175H170H165H160H155H150H145H140H135H130H125H120H115H110H105H100 H95 H90 H85 H80 H75 H70 H65 H60 H55 H50 H45 H40 H35 H30 H25 H20 H15 H10 H5

H0

V0

R771

R765

R764

MP101

C770

C769

CP401

R111

C101

MP802

MP801

R725 L764 C768

R724 R726

C766

3

L763

R112

R737

R723

L762

C824

DIP

C846

L822

C813

CP801

L10

R850 L842

R843

R739 R732

IC803

R851

C848

L801 R806 C801

C724 C751 C723

EP58

C824

D822

C802

C726

C736

R729

L722

J2013

C41

R857

R71 C551 L551 R53

L6

J2020C208

BLUETO LOGIC J2013 J813C702 C830 R201 FI201

L202

L201

5R855 J601

J3C21

R701 Q701 R705 C703 R704

L701

EP56 L51

TO DC-DC J6EP59 EP54

R812 C812

C809

6

L52

C41

C41

C12

L5

C618

C615

C662

R858

R622

L5

L204

L502

L203

R206

R208

4 - 10

D3

L302

R634 L303 L4 Q1 R5 R303 C301 IC603 R504 C501 R501 R503 IC602

C626 C625 C629

C609

L304

C504

IC501

IC821

Scope Attenuation adjustmentt 2C39 C22 C24

C57

C56

C53IC2

C524

IC505 R423 C423 R404C428 R419

C522

R81

C521

MP601C213R620

J1R11

R414 C411 C421 C401 L401

R500 R424 C508

R605 R211 C607 C608 R511 IC671 R61 R60 R888 R79 C610 C611 C612 R64 R63 R62 R72 R74 R881 C502 FI501 C623 R627 R73 R66 R76 R878 R65 R77 R884 R886 R890 C216 C215

C214

IC607

C604

C605

R625

R607

R416

R422

R418

R621

1R509 R606

J2021 TO LOGIC J814

R889 R887 R885 R883 R882 R880 R879

4

L301

C660 R618

C622

C621

C617

L552 C23

R78

R891

4-6 ADJUSTMENTS ON THE SCOPE UNITADJUSTMENT ADJUSTMENT CONDITION: 14.200 MHz : CW : "OFF" : "ON" : "OFF" : 25 kHz 1 Receiving

OPERATION

ADJUSTMENT POINT

VALUE

PREPARATION 1 Frequency Mode (Common setting) [P.AMP] [SCOPE] [SCOPE ATT] [SPAN] 3rd LO LOCK VOLTAGE SCOPE 1

1) Connect a Digital multimeter to the CP801. 2) Adjust the lock voltage.

C824

2.22.8 V

Connect a Signal Generator to [ANT1] L203L202 and set as; L201L5L6 Frequency : 14.200 MHz C41 (in sequence) Modulation : None and Level : +54 dB L5, L6, C41 (repeatedly) Connect a Signal Generator to J1 (SCOPE UNIT) and set as; Frequency : 71.715 MHz Modulation : None Level : +100 dB Connect a Signal Generator to [ANT1] and set as; Frequency : 14.200 MHz Modulation : None Level : +54 dB Adjust the waveform to set the peak of the wave spectrum reaches the 6th scale. : 30 dB Adjust the waveform to set the peak of the wave spectrum reaches the 3rd scale.

Maximum waveform on the SCOPE screen Minimum waveform on the SCOPE screen Maximum waveform on the SCOPE screen (see g. 1).

2 Receiving

C41

3 Receiving

L5, L6 (repeatedly)

SCOPE GAIN

1 Receiving

R416

SCOPE ATTENUATION

1 [SCOPE ATT] Receiving

R11

(see g. 2)

6th scale

3rd scale

4 - 11

4-7 AUTOMATIC ADJUSTMENTS ENTERING AUTOMATIC ADJUSTMENT MODE1) Connect the short plug to the [REMOTE] terminal (see the illust bellow). 2) Push and hold [SSB]+[CW] keys and turn the power ON, then the adjustment main menu appears. 3) When the automatic adjustments are nished, turn the power OFF to quit the adjustment mode.

TX RX SPLIT LOCK

1.8 10 21GENE

1 4 7

3.5 14 24 50

2 5 8 0

7 18 28F-INP

3 6 9ENT

MP-W MW A/B

MP-R V/M A=B

TS XFC

F-1SSB

F-2CW

F-3RTTY/PSK

F-4AM/FM

F-5DATA

F-6M.SCOPE

F-7EXIT/SETAUTO TUNE

LOCK

RECDRIVE COMP MONI GAIN VOX GAIN ANTI VOX CONTRAST BRIGHT

PLAY

VOICE MEMORY

Receiver adjustment (page 4-15) Transmitter adjustment (page 4-13) CAUTION: When a TX adjustment item is selected, the transceiver transmits automatically. Reference frequency adjustment (page 4-17) Other adjustment (page 4-17) CONNECTION

EXT-DISPLAY

Short plug

REMOTE

RS-232C

AC

I

15AANT 1 ANT 2 ANT 3 ANT 4 GND

RX ANT OUT IN X-VERTER

DC OUT 15V MAX1A

EXT METER KEYPAD

ACC EXT-SP 2 1 RELAY ALC

ALC ADJ

S/P DIF OUT IN

CW KEY

REF I/O 10MHz -10dBm

Short plug

3.5 mm (1/8 ) monoral plug(Short)

4 - 12

4-7-1 AUTOMATIC ADJUSTMENTS (TRANSMITTER) TX RX SPLIT LOCK

1.8 10 21GENE

1 4 7

3.5 14 24 50

2 5 8 0

7 18 28F-INP

3 6 9ENT

MP-W MW A/B

MP-R V/M A=B

TS XFC

F-1SSB

F-2CW

F-3RTTY/PSK

F-4AM/FM

F-5DATA

F-6M.SCOPE

F-7EXIT/SETAUTO TUNE

LOCK

RECDRIVE COMP MONI GAIN VOX GAIN ANTI VOX CONTRAST BRIGHT

PLAY

VOICE MEMORY

Adjustment value Adjustment item Return to main menu Selects the next adjustment item Selects the previous adjustment item CONNECTION FOR TX ADJUSTMENTSRF Power Meter 100 ohm Dummy Load (SWR=2)

Adjusts Stores the adjustment value

Short plug (see page 4-12)

EXT-DISPLAY

REMOTE

RS-232C

AC

I

15AANT 1 ANT 2 ANT 3 ANT 4 GND

RX ANT OUT IN X-VERTER

DC OUT 15V MAX1A

EXT METER KEYPAD

ACC EXT-SP 2 1 RELAY ALC

ALC ADJ

S/P DIF OUT IN

CW KEY

REF I/O 10MHz -10dBm

AC millvolt meter

Audio generator

PTT [MIC]

4 - 13

4-7-2 AUTOMATIC ADJUSTMENTS (TRANSMITTER)ADJUSTMENTPREPARATION 1

ADJUSTMENT CONDITION

OPERATION

ADJUSTMENT ITEM

VALUE

1) Connect an Audio Generator to the MIC jack and set it as; Frequency : 1.5 kHz Level : 10 mV 2) Connect an RF power meter to the [ANT1]. 3) Connect an terminator (SWR=2) to the [ANT2]. Push [F-7] key.

POWER METER (HF BAND) POWER METER (50 MHz BAND) [RESERVE POWER SET](NO AJUSTMENT)

1

[POWER HF/ 50M 0W] [POWER HF 10W] [POWER HF 50W] [POWER HF 100W] [POWER HF 150W] [POWER HF 200W]

10 W 50 W 100 W 150 W 195 W 10 W 50 W 100 W 150 W 195 W

2 3 4 5 6 7 8 9

Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically)

1) Adjust the transmit power using [MAIN DIAL]. 2) Push [F-7] key.

1) Adjust the transmit power using [MAIN DIAL]. 2) Push [F-7] key.

[POWER 50M 10W] [POWER 50M 50W] [POWER 50M 100W] [POWER 50M 150W] [POWER 50M 200W]

10 Transmitting (Automatically) 11 Transmitting (Automatically) 1 1 Transmitting (Automatically) "RESERVE POWER SET" appears. Push [F-7] key. 1) Adjust the transmit power using [MAIN DIAL]. 2) Push [F-7] key. Push [F-7] key. Push [F-7] key. Push [F-7] key. Push [F-7] key.

[POWER for Power Down HF/50M] [ALC] [DRIVE] [Vd48V]

POWER DOWN

100 W (Automatic adjustment) (Automatic adjustment) (Automatic adjustment)

ALC METER DRIVE LEVEL DRAIN VOLTAGE METER DRAIN CURRENT METER 0A 5A

1 1 1 1

Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically) Transmitting (Automatically)

[Id 0A]

2

Transmitting (Automatically)

Monitoring drain current on the display, adjust the current using [MAIN DIAL], then push [F-7] key. Monitoring drain current on the display, adjust the current using [MAIN DIAL], then push [F-7] key. Push [F-7] key. (Returns to adjustment main menu)

[Id 5A]

5A

10A

3

Transmitting (Automatically)

[Id 10A] [SWR]

10 A (Automatic adjustment)

SWR METER

1

Transmitting (Automatically)

4 - 14

4-7-2 AUTOMATIC ADJUSTMENTS (RECEIVER) TX RX SPLIT LOCK

1.8 10 21GENE

1 4 7

3.5 14 24 50

2 5 8 0

7 18 28F-INP

3 6 9ENT

MP-W MW A/B

MP-R V/M A=B

TS XFC

F-1SSB

F-2CW

F-3RTTY/PSK

F-4AM/FM

F-5DATA

F-6M.SCOPE

F-7EXIT/SETAUTO TUNE

LOCK

RECDRIVE COMP MONI GAIN VOX GAIN ANTI VOX CONTRAST BRIGHT

PLAY

VOICE MEMORY

Adjustment value Adjustment item Return to main menu Selects next adjustment item Selects previous adjustment item CONNECTION FOR RX ADJUSTMENTSSSG

Adjusts Stores the adjustment value

Short plug (see page 4-?)

EXT-DISPLAY

REMOTE

RS-232C

AC

I

15AANT 1 ANT 2 ANT 3 ANT 4 GND

RX ANT OUT IN X-VERTER

DC OUT 15V MAX1A

EXT METER KEYPAD

ACC EXT-SP 2 1 RELAY ALC

ALC ADJ

S/P DIF OUT IN

CW KEY

REF I/O 10MHz -10dBm

+

AC millivolt meter

Speaker (8 )

+

3.5 mm (1/8 ) monoral plug

4 - 15

4-7-2 AUTOMATIC ADJUSTMENTS (RECEIVER)ADJUSTMENTTOTAL GAIN (PREPARATION) 1

ADJUSTMENT CONDITION Receiving

OPERATION1) Connect an AC millivoltmeter to [EXT-SP]. 2) Connect an SSG to the [ANT1] and set it as; Frequency : 14.1515 MHz Modulation : None

ADJUSTMENT ITEM

VALUE

HF (P.AMP OFF)

1

Receiving

1) Set the SSG as; Level : +60 dB 2) Set the audio output level to 0 dB (Set it as reference). [Total Gain HF 3) Set the SSG as; PRE OFF] Level : "OFF" 4) Adjust the AF output level using [MAIN DIAL], then push [F-7] key. Adjust the AF output level using [Total Gain HF [MAIN DIAL], then push [F-7] key. PRE ON] Adjust the AF output level using [Total Gain 50M [MAIN DIAL], then push [F-7] key. PRE OFF] Adjust the AF output level using [Total Gain 50M [MAIN DIAL], then push [F-7] key. PRE ON] 1) Set the SSG as; Level : +70 dB 2) Push [F-7] key. 3) W a i t u n t i l t h e b e e p " P i ! " [AGC] sounds (approx. 20 sec.) NEVER CHANGE the SSG output level until the beep souds. 1) Set the SSG as; Level : "OFF" 2) Push [F-7] key. (the beep "Pi!" sounds) [HF S0 LEVEL] 3) Soon, another beeps "PiPi!" sound. NEVER CHANGE the SSG output level until the 2nd beep souds. 1) Set the SSG as; Level : +34 dB 2) Push [F-7] key. (the beep "Pi!" sounds) [HF S9 LEVEL] 3) Soon, another beeps "PiPi!" sound. NEVER CHANGE the SSG output level until the 2nd beep souds. 1) Set the SSG as; Level : +94 dB 2) Push [F-7] key. (the beep "Pi!" sounds) [HF S9+60 3) Soon, another beeps "PiPi!" sound. LEVEL] NEVER CHANGE the SSG output level until the 2nd beep souds. 1) Set the SSG as; Frequency : 50.1515 MHz Modulation : None Level : "OFF" [50M S0 LEVEL] 2) Push [F-7] key. (the beep "Pi!" sounds) 3) Soon, another beeps "PiPi!" sound. NEVER CHANGE the SSG output level until the beep souds.

30 dB

HF (P.AMP ON) 50MHz (P.AMP OFF) 50MHz (P.AMP ON) EXTERNAL AGC

2 3 4 1

Receiving Receiving Receiving Receiving

(Automatic adjustment)

HF S-METER HF (S0 LEVEL)

1

Receiving

HF (S9 LEVEL)

2

Receiving

(Automatic adjustment)

HF (S9+60 dBu LEVEL)

3

Receiving

50MHz S-METER 50MHz (S0 LEVEL)

4

Receiving

50MHz (S9 LEVEL)

5

Receiving

1) Set the SSG as; Level : +34 dB (Automatic 2) Push [F-7] key. (the beep "Pi!" sounds) [50M S9 LEVEL] adjustment) 3) Soon, another beeps "PiPi!" sound. NEVER CHANGE the SSG output level until the beep souds. 1) Set the SSG as; Level : +94 dB 2) Push [F-7] key. (the beep "Pi!" sounds) [50MHz (S9+60 3) Soon, another beeps "PiPi!" sound. dBu LEVEL) NEVER CHANGE the SSG output level until the beep souds. 4) (Returns to adjustment main menu)

50MHz (S9+60 dBu LEVEL)

6

Receiving

4 - 16

4-7-3 REFERENCE FREQUENCY TX RX SPLIT LOCK

1.8 10 21GENE

1 4 7

3.5 14 24 50

2 5 8 0

7 18 28F-INP

3 6 9ENT

MP-W MW A/B

MP-R V/M A=B

TS XFC

F-1SSB

F-2CW

F-3RTTY/PSK

F-4AM/FM

F-5DATA

F-6M.SCOPE

F-7EXIT/SETAUTO TUNE

LOCK

RECDRIVE COMP MONI GAIN VOX GAIN ANTI VOX CONTRAST BRIGHT

PLAY

VOICE MEMORY

Adjustment value Adjustment item Return to main menu Never push (Disable) Never push (Disable) CONNECTION FOR RX ADJUSTMENTS

Adjusts Stores the adjustment value

EXT-DISPLAY

REMOTE

RS-232C

AC

I

15AANT 1 ANT 2 ANT 3 ANT 4 GND

RX ANT OUT IN X-VERTER

DC OUT 15V MAX1A

EXT METER KEYPAD

ACC EXT-SP 2 1 RELAY ALC

ALC ADJ

S/P DIF OUT IN

CW KEY

REF I/O 10MHz -10dBm

Digital multimeter

Frequency counter

4 - 17

4-7-3 REFERENCE FREQUENCYADJUSTMENTREFERENCE FREQUENCY 1

ADJUSTMENT CONDITION

OPERATION

ADJUSTMENT ITEM[REF]

VALUE10.0000000 MHz (0.1 Hz)

Wait more than 5 min. from 1) Connect a Frequency Counter to turning main power ON with the [REF I/O] connector. [I/O] on the rear panel, then 2) Adjust the reference frequency adjust the reference frequency. using [MAIN DIAL].

4-7-4 OTHER ADJUSTMENTSADJUSTMENTPRESET EXT. METER 1

ADJUSTMENT CONDITION

OPERATION

ADJUSTMENT ITEM

VALUE

1) Connect a Voltage meter to the [METER] terminal. 2) Adjust the voltage using [MAIN [EXT. METER] DIAL]. 3) Push [F-7] key. 1) Set the [DIGI-SEL] (on the front panel) to center. [DIGISEL VR] 2) Push [F-7] key.

0V

PRESET DIGISEL VR

1

Center position

4 - 18

SECTION 5[RF UNIT]REF NO.IC101 IC102 IC501 IC502 IC503 IC1051 IC1081 IC1402 IC1403 IC1501 IC1502 IC1503 IC1504 IC1505 IC1506 IC1651 IC1652 IC1653 IC1701 IC1702 IC1703 IC1704 IC1901 IC1902 IC1903 IC1904 Q260 Q320 Q381 Q383 Q384 Q385 Q386 Q387 Q401 Q402 Q403 Q404 Q421 Q422 Q501 Q502 Q503 Q504 Q506 Q507 Q508 Q509 Q801 Q802 Q803 Q804 Q805 Q901 Q902 Q1005 Q1006 Q1007 Q1008 Q1101 Q1102 Q1103 Q1104 Q1105 Q1205 Q1209 Q1210 Q1211 Q1212 Q1213 Q1214 Q1301 Q1352 Q1401 Q1402 Q1403 Q1501 Q1502 Q1651 Q1701 Q1702 Q1703 Q2001 Q2002 D1 D21 D51 D81 D111 D141 D171 D201 D231 D260

PARTS LIST[RF UNIT]H/V M. LOCATIONT T T T T T T T T T T T T T T T T B T T T T T T T T T B B B B B B B B B B B B B T B T B B B B T B B B T T T B T B B B T B T T B B T T B B T B B T T T T B T T T B B B B B B B B B B B T 146.4/152.3 153.5/152.3 156.6/40.9 144.4/40.9 133.6/40.9 7.1/100.2 39/91.7 30.5/49.3 30/4.2 88/15.3 96.5/15.3 119.2/7.5 119.2/25.9 136.2/16.7 147.6/19.3 89.7/26.5 147.6/8.7 156/8.7 129/142.5 129/133 117.3/143.1 65.4/27.8 140.9/119.5 154.5/119.5 143.7/131.5 157.3/131.5 63.8/211.2 63.8/211.4 86.4/237 106.6/231.2 110/231.2 101.5/240 105.4/236.8 86.4/234.1 50.8/233.9 54.2/236.2 54.2/233.4 50.8/236.7 88.8/145.7 92.3/145.6 123.7/42.5 118.1/52.2 118/52.5 109.2/59 106.7/99.1 87.2/118.2 121.7/120 123.2/51.3 162.2/68.6 159/97.5 166.6/96.9 158.9/59.4 157.3/56.6 77.5/142.3 65/139.3 41.6/141.6 25.9/142.3 35.4/130.6 35.4/116.8 18.5/66.3 15.4/72.3 17.5/58 21.2/135.7 50.3/109.5 64.5/109.5 28/90.6 34/90.6 30/63.2 32/73.4 29.7/66.1 60.9/77.5 58.4/15 64.7/17.8 64.7/10.9 110.2/8.6 110.2/20.8 98.3/35.1 72.7/98.9 54.7/52 54.7/54.5 160.7/233.8 146.5/142.6 147/218.8 131.5/218.8 116/218.8 100.6/218.8 85/218.8 69.5/218.8 50/218.8 34.5/218.8 19.1/218.8 65.1/175.7

ORDER NO.1130011510 1130011510 1110006100 1110006100 1110005461 1190002010 1110006180 1190002110 1190002110 1110006121 1110006121 1110006100 1110006100 1110006190 1110006100 1130011921 1110005420 1110005100 1130011530 1130011530 1160000131 1180000790 1160000131 1160000131 1130011530 1130011530 1590001330 1590001330 1590000680 1590000680 1590000680 1590000680 1590000680 1590000680 1530002841 1530002060 1590001330 1590000680 1590000680 1590000680 1580000751 1590000680 1590002710 1560000561 1560000561 1530003151 1530003841 1590001960 1530003851 1520000531 1590000680 1590002710 1590000680 1590001960 1530003851 1590001960 1530003851 1530003851 1530003851 1530003860 1590000680 1520000561 1530003860 1530003841 1590001960 1530003851 1530003851 1560001311 1560001311 1590000680 1520000561 1530003151 1530003851 1530003841 1530003021 1530003021 1530003450 1530003450 1530002601 1590001960 1590001960 1590001960 1530002060 1590001330 1790001250 1790001250 1790001250 1790001250 1790001250 1790001250 1790001250 1790001250 1790001250 1750000581 S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.IC S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.FET S.TR S.TR S.FET S.FET S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR TR S.TR S.TR TR S.TR S.TR S.TR S.TR S.FET S.FET S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.TR S.DIO S.DIO S.DIO S.DIO S.DIO S.DIO S.DIO S.DIO S.DIO S.DIO

DESCRIPTIONBU2099FV-E2 BU2099FV-E2 NJM5534MD-TE1 NJM5534MD-TE1 TA4107F (TE12L,F) SD5400CY UPG2009TB-E3 NJG1519KC1-TE3 NJG1519KC1-TE3 DBM9A41-G-TR DBM9A41-G-TR NJM5534MD-TE1 NJM5534MD-TE1 NJM074M-TE1 NJM5534MD-TE1 TC74LCX00F (EL,F) BA15532F-E2 NJM072BM-TE1 CD74HC4094M96 CD74HC4094M96 TD62783AFG (S,EL) AN78L10M (E1) TD62783AFG (S,EL) TD62783AFG (S,EL) CD74HC4094M96 CD74HC4094M96 DTA114EUA T106 DTA114EUA T106 DTC114EUA T106 DTC114EUA T106 DTC114EUA T106 DTC114EUA T106 DTC114EUA T106 DTC114EUA T106 2SC4116-Y (TE85R,F) 2SC4081 T106 R DTA114EUA T106 DTC114EUA T106 DTC114EUA T106 DTC114EUA T106