Onepieceflow

Youmighthaveafewquestions

WhoamI?

@eigels

Whyarewehere?

What'sthegoalofthispresentation?

Howwewilldoit?

Whytalkabouthistory?Whyshouldwecareabouthistory?

Whytalkaboutmanufacturing?

Whoisthispresentationfor?

Ialsohaveafewquestions

Howdoyou...?

Howdidworkworkatthebeginningofindustrialization?

Thismanbroughtthefirstmajorrevolutionforhowwe

work

ScientificmanagementThestudyofworkprocessscientifically

BuildinganequipmentisawelldefinedsetofstepsEachstepshouldtakeapredefinedamountoftime

Togetlowercosts(higherprofitability)youneedtoincreasethenumberofunitsofoutput

MassProductionSystem

Characteristics

Resourceutilization

PUSH

"Anycustomercanhaveacarpaintedanycolorthathewantssolongasitisblack."-HenryFord

AnalyticalthinkingWorkbecameaseriesofsmall,welldefined,

repetitive,tasksTogetthesmallestcostoneneedsto

minimize(maximize)thecost(productivity)ofeachtask

It'sDemoTime!

Backtoefficiency

WASTE!

��Muda

MuriOverburden

(supraincarca)

MuraUnevenness

(neuniformitate)

"MuracausesMuricausesMudacausesMuraandsoon"

JohnBicheno

UnevennesscausesOverburdencausesWastecausesUnevennessandsoon

(Neuniformitateacauzeazasuprasolicitarecauzeazarisipacauzeazaneuniformitatesitotasa)

Characteristics

Focusonflow

Focusoncustomer

SystemsthinkingAnetworkofinterdependentcomponentsthatworktogethertotrytoaccomplishtheaimofthesystem

Truecostsareend-to-endCostisinflow,notinactivity

"Allwearedoingislookingatthetimelinefromthemomentthe

customergivesusanordertothepointwhenwecollectthecash.Andwearereducingthattimelinebyremovingthenon-value-added

wastes."TaiichiOhno

It'sDemoTime!

DowereallyneedtohaveoneSingletinytinypieceinthe

flow?

Little'sLaw

TakeAway

"Ohnowasabletorealizeovertimethateconomyofflowwassuperiortoeconomyofscale,andtoseethisflow,heneededtounderstandhis

organisationasasystem."JohnSeddon

Whatwasthegoalofthispresentation?

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