iar/ar · 2020-06-05 · iar/ar 2-3 times greater performance over conventional indexable mills...
TRANSCRIPT
IAR/AR
2-3 times greater performance over conventional indexable mills
Round insert for high-feed machining
Wide chip pockets for excellent chip evacuation
Available in straight shank, modular and face mill styles, with sizes up to ø6.00”
Ideal for Three-Dimensional Rough Milling and Direct Milling
FEATURES
MODULAR STYLE
FACE MILL STYLE
SHANK STYLE
132 © 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 67© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com68
IAR /AR
Features
1. Strong Double Clamping System
With traditional single clamping systems, there can be trouble with inserts moving or screws loosening, especially during heavy milling. The IAR/AR Series features an easy-to-use but strong double clamping system that prevents inserts from moving.
Clamp piece
Clamp screw
2. Direct Milling
Direct Milling is possible by applying ramp milling, therefore eliminating the need for pre-drilling a pilot hole. Consequently, fewer tools are required and cycle times are reduced.
3. Ramping, Helical Milling, Feeding Towards the Z-Axis
Due to the design of the cutting edge, there are restrictions to the ramp angle (θ) and the cutting depth (g).
Direct Milling Conventional Milling
ØD 20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm 125mm
0.787" 0.984" 1.260" 1.575" 1.969" 2.480" 3.150" 3.937" 4.921"
θ Below 3 degrees Below 2 degrees
Helical Hole Diameter
28-38mm 34-38mm 48-62mm 60-78mm 75-98mm 101-124mm 135-158mm 175-198mm 248-255mm
1.102"-1.496"
1.339"-1.496"
1.890"-2.441"
2.362"-3.071"
2.953"-3.858"
3.976"-4.882"
5.315"-6.220" 6.890"-7.795"
9.764"-10.039"
θ
ØD
h
Ramping
Ramp milling angle
Helical milling
Preparing hole
Drilling + expandSlant + expandSlant + expandSlant + expand
No interference4 times serial slant
Some spacesTwo ways slant
Some interferences
133© 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
Inserts p. 136
134 © 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
Inserts p. 136
135© 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 70© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 71
D 0/-0.2
ØD1ØD
H
E
BØdA
Iar-INCHPart No. Flutes ØD ØD1 H Ød E A B Insert
IARB4032R-4 4 2.000 1.370 1.969 0.750 0.748 0.315 0.197 RDHW12/ RDMT12
IARB5040R-3 3 2.500 1.870 1.969 0.750 1.024 0.315 0.197 RDHW16/ RDMT16
IARB5048R-4 4 3.000 2.370 2.480 1.000 1.378 0.374 0.236 RDHW16/ RDMT16
IARB5064R-5 5 4.000 3.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
IARB5080R-6 6 5.000 4.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
IARB5096R-8 8 6.000 5.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
Part No. Clamp Screw Clamp Assembly Wrench
IARB4032R-4 262-142 CM4-141 105-T15IARB5040R-3 263-141 CM5-147 105-T20IARB5048R-4 263-141 CM5-147 105-T20IARB5064R-5 263-141 CM5-147 105-T20
IARB5080R-6 263-141 CM5-147 105-T20IARB5096R-8 263-141 CM5-147 105-T20
IAR /AR
Face Mill Style
ROUGHING
3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES6 FLUTES 8 FLUTES
Inserts p. 73
HRC 50
50SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com72
D 0/-0.2
ar-MetrICPart No. Flutes ØD ØD1 H Ød E A B Insert
ARB4050R-5M 5 50 38 50 22.000 20 10.4 5.0 RDHW12/ RDMT12
ARB4063R-6M 6 63 51 50 22.000 20 10.4 6.3 RDHW12/ RDMT12
ARB5063R-3 3 63 47 50 22.225 19 8.4 5.0 RDHW16/RDMT16
ARB4080R-6 6 80 68 70 31.750 32 12.7 8.0 RDHW12/ RDMT12
ARB5080R-4 4 80 64 70 31.750 32 12.7 8.0 RDHW16/RDMT16
ARB4100R-5 5 100 88 70 31.750 32 12.7 8.0 RDHW12/ RDMT12
ARB5100R-5 5 100 84 70 31.750 32 12.7 8.0 RDHW16/RDMT16
Face Mill Style
ROUGHING
3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES6 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARB4050R-5M 262-142 CM4-141 105-T15ARB4063R-6M 262-142 CM4-141 105-T15
ARB5063R-3 263-141 CM5-147 105-T20ARB4080R-6 262-142 CM4-141 105-T15ARB5080R-4 263-141 CM5-147 105-T20
ARB4100R-5 262-142 CM4-141 105-T15ARB5100R-5 263-141 CM5-147 105-T20
Inserts p. 73
HRC 50
50SEMI-FINISHING
ØD1ØD
H
E
BØdA
IAR /AR
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
Inserts p. 136
136 © 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 71© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 71
D 0/-0.2
ØD1ØD
H
E
BØdA
Iar-INCHPart No. Flutes ØD ØD1 H Ød E A B Insert
IARB4032R-4 4 2.000 1.370 1.969 0.750 0.748 0.315 0.197 RDHW12/ RDMT12
IARB5040R-3 3 2.500 1.870 1.969 0.750 1.024 0.315 0.197 RDHW16/ RDMT16
IARB5048R-4 4 3.000 2.370 2.480 1.000 1.378 0.374 0.236 RDHW16/ RDMT16
IARB5064R-5 5 4.000 3.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
IARB5080R-6 6 5.000 4.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
IARB5096R-8 8 6.000 5.370 2.480 1.500 1.378 0.626 0.394 RDHW16/ RDMT16
Part No. Clamp Screw Clamp Assembly Wrench
IARB4032R-4 262-142 CM4-141 105-T15IARB5040R-3 263-141 CM5-147 105-T20IARB5048R-4 263-141 CM5-147 105-T20IARB5064R-5 263-141 CM5-147 105-T20
IARB5080R-6 263-141 CM5-147 105-T20IARB5096R-8 263-141 CM5-147 105-T20
IAR /AR
Face Mill Style
ROUGHING
3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES6 FLUTES 8 FLUTES
Inserts p. 73
HRC 50
50SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com72
D 0/-0.2
ar-MetrICPart No. Flutes ØD ØD1 H Ød E A B Insert
ARB4050R-5M 5 50 38 50 22.000 20 10.4 5.0 RDHW12/ RDMT12
ARB4063R-6M 6 63 51 50 22.000 20 10.4 6.3 RDHW12/ RDMT12
ARB5063R-3 3 63 47 50 22.225 19 8.4 5.0 RDHW16/RDMT16
ARB4080R-6 6 80 68 70 31.750 32 12.7 8.0 RDHW12/ RDMT12
ARB5080R-4 4 80 64 70 31.750 32 12.7 8.0 RDHW16/RDMT16
ARB4100R-5 5 100 88 70 31.750 32 12.7 8.0 RDHW12/ RDMT12
ARB5100R-5 5 100 84 70 31.750 32 12.7 8.0 RDHW16/RDMT16
Face Mill Style
ROUGHING
3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES6 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARB4050R-5M 262-142 CM4-141 105-T15ARB4063R-6M 262-142 CM4-141 105-T15
ARB5063R-3 263-141 CM5-147 105-T20ARB4080R-6 262-142 CM4-141 105-T15ARB5080R-4 263-141 CM5-147 105-T20
ARB4100R-5 262-142 CM4-141 105-T15ARB5100R-5 263-141 CM5-147 105-T20
Inserts p. 73
HRC 50
50SEMI-FINISHING
ØD1ØD
H
E
BØdA
IAR /AR
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
Inserts p. 136
137© 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 72© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 73
D 0/-0.2
IAR /AR
Modular Style
ROUGHING 2 FLUTES 3 FLUTES 4 FLUTES
Inserts p. 73
arM- Modular typePart No. Flutes ØD H Ød1 M Ød2 A B C E R Insert
ARM0020R-2 2 20.0 30.0 10.5 M10 18.0 5.5 19.0 10.0 15.0 4.0 RDMT08/RDHW08
ARM3025R-2 2 25.0 35.0 12.5 M12 21.0 5.5 22.0 10.0 17.0 5.0 RDMT10/RDHW10
ARM3032R-3 3 32.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
ARM3040R-4 4 40.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
Part No. Clamp Screw Clamp Assembly Wrench
ARM0020R-2 261-140 CM3.5-141 104-T15ARM3025R-2 501-161 CM3.5-141 104-T15
ARM3032R-3 501-161 CM3.5-141 104-T15ARM3040R-4 501-161 CM3.5-141 104-T15
ØD
H
B
C
A
Ød2
R
Ød1
H
ød2
M
øD
C
AB
E
ød1
CarBIDe sHaNK - MetrIC
Part No. ØD M L l2 ls ØD1 ØD2 ØD3 Cutter Body
ASC20-10.5-170-90Z20 M10
170 90 8020 10.5 19.5 Ø20
ASC20-10.5-220-120Z 220 120 100
ASC25-12.5-215-11525 M12
215 115 10025 12.5 23 Ø25
ASC25-12.5-265-145 265 145 120
ASC32-17-210-110 3240
M16210 110 100
32 17 28 Ø32Ø40ASC32-17-260-140 260 140 120
HRC 50
50SEMI-FINISHING
L
L2 R
M
D1
D2
D3
A Type
B Type
L
L2 R
MD2
D4
D3
D1
L
L2 R
D2 M
D3
C Type
D1
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 72© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 73
D 0/-0.2
IAR /AR
Modular Style
ROUGHING 2 FLUTES 3 FLUTES 4 FLUTES
Inserts p. 73
arM- Modular typePart No. Flutes ØD H Ød1 M Ød2 A B C E R Insert
ARM0020R-2 2 20.0 30.0 10.5 M10 18.0 5.5 19.0 10.0 15.0 4.0 RDMT08/RDHW08
ARM3025R-2 2 25.0 35.0 12.5 M12 21.0 5.5 22.0 10.0 17.0 5.0 RDMT10/RDHW10
ARM3032R-3 3 32.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
ARM3040R-4 4 40.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
Part No. Clamp Screw Clamp Assembly Wrench
ARM0020R-2 261-140 CM3.5-141 104-T15ARM3025R-2 501-161 CM3.5-141 104-T15
ARM3032R-3 501-161 CM3.5-141 104-T15ARM3040R-4 501-161 CM3.5-141 104-T15
ØD
H
B
C
A
Ød2
R
Ød1
H
ød2
M
øD
C
AB
E
ød1
CarBIDe sHaNK - MetrIC
Part No. ØD M L l2 ls ØD1 ØD2 ØD3 Cutter Body
ASC20-10.5-170-90Z20 M10
170 90 8020 10.5 19.5 Ø20
ASC20-10.5-220-120Z 220 120 100
ASC25-12.5-215-11525 M12
215 115 10025 12.5 23 Ø25
ASC25-12.5-265-145 265 145 120
ASC32-17-210-110 3240
M16210 110 100
32 17 28 Ø32Ø40ASC32-17-260-140 260 140 120
HRC 50
50SEMI-FINISHING
L
L2 R
M
D1
D2
D3
A Type
B Type
L
L2 R
MD2
D4
D3
D1
L
L2 R
D2 M
D3
C Type
D1
© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 68© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 69
D 0/-0.2
Llslb
ØD
ØdØD
1
IAR /AR Straight Shank Style
ROUGHING HRC 50
502 FLUTES 3 FLUTES
Iar- INCHPart No. Flutes ØD ØD1 L Ød lb ls Insert
IARS16R 2 1.000 0.528 5.512 1.000 2.362 3.150 RDHW12/RDMT12
IARS20R 2 1.250 0.778 5.906 1.250 2.756 3.150 RDHW12/RDMT12
IARS24R 3 1.500 1.028 6.299 1.500 3.150 3.150 RDHW12/RDMT12
IARL16R 2 1.000 0.528 7.874 1.000 4.724 3.150 RDHW12/RDMT12
IARL20R 2 1.250 0.778 8.268 1.250 5.118 3.150 RDHW12/RDMT12
IARL24R 3 1.500 1.028 8.661 1.500 5.512 3.150 RDHW12/RDMT12
IARE16R 2 1.000 0.528 11.811 1.000 7.087 4.724 RDHW12/RDMT12
IARE20R 2 1.250 0.778 12.205 1.250 7.480 4.724 RDHW12/RDMT12
IARE24R 3 1.500 1.028 12.598 1.500 7.874 4.724 RDHW12/RDMT12
Part No. Clamp Screw Clamp Assembly Wrench
IARS16R 262-142 CM4-141 104-T15IARS20R 262-142 CM4-141 104-T15IARS24R 262-142 CM4-141 104-T15IARL16R 262-142 CM4-141 104-T15IARL20R 262-142 CM4-141 104-T15IARL24R 262-142 CM4-141 104-T15IARE16R 262-142 CM4-141 104-T15
IARE20R 262-142 CM4-141 104-T15IARE24R 262-142 CM4-141 104-T15
Inserts p. 73
SEMI-FINISHING
© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com70
D 0/-0.2
Llslb
ØD
ØdØD
1
ar- MetrICPart No. Flutes ØD ØD1 L Ød lb ls Insert
ARS0020R 2 20 12 130 20 50 80 RDHW08/ RDMT08
ARS3025R 2 25 15 140 25 60 80 RDHW10/ RDMT10
ARS3032R 3 32 22 150 32 70 80 RDHW10/ RDMT10
ARS4040R 3 40 28 150 32 50 100 RDHW12/ RDMT12
ARL0020R 2 20 12 180 20 100 80 RDHW08/ RDMT08
ARL3025R 2 25 15 200 25 120 80 RDHW10/ RDMT10
ARL3032R 3 32 22 200 32 120 80 RDHW10/ RDMT10
ARL4040R 3 40 28 250 32 50 200 RDHW12/ RDMT12
ARE0020R 2 20 12 250 20 130 120 RDHW08/ RDMT08
ARE3025R 2 25 15 300 25 180 120 RDHW10/ RDMT10
ARE3032R 3 32 22 300 32 180 120 RDHW10/ RDMT10
ARE4040R 2 40 28 300 32 50 250 RDHW12/ RDMT12
Straight Shank Style
ROUGHING 2 FLUTES 3 FLUTES
Part No. Clamp Screw Clamp Assembly Wrench
ARS0020R 261-140 CM3.5-141 104-T15ARS3025R 501-161 CM3.5-141 104-T15ARS3032R 501-161 CM3.5-141 104-T15ARS4040R 262-142 CM4-141 104-T15ARL0020R 261-140 CM3.5-141 104-T15ARL3025R 501-161 CM3.5-141 104-T15ARL3032R 501-161 CM3.5-141 104-T15ARL4040R 262-142 CM4-141 104-T15ARE0020R 261-140 CM3.5-141 104-T15ARE3025R 501-161 CM3.5-141 104-T15
ARE3032R 501-161 CM3.5-141 104-T15ARE4040R 262-142 CM4-141 104-T15
Inserts p. 73
HRC 50
50SEMI-FINISHING
IAR /AR
Inserts p. 136
Modular Shanks on p. 163
138 © 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 73© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 73
D 0/-0.2
IAR /AR
Modular Style
ROUGHING 2 FLUTES 3 FLUTES 4 FLUTES
Inserts p. 73
arM- Modular typePart No. Flutes ØD H Ød1 M Ød2 A B C E R Insert
ARM0020R-2 2 20.0 30.0 10.5 M10 18.0 5.5 19.0 10.0 15.0 4.0 RDMT08/RDHW08
ARM3025R-2 2 25.0 35.0 12.5 M12 21.0 5.5 22.0 10.0 17.0 5.0 RDMT10/RDHW10
ARM3032R-3 3 32.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
ARM3040R-4 4 40.0 40.0 17.0 M16 29.0 6.0 23.0 12.0 22.0 5.0 RDMT10/RDHW10
Part No. Clamp Screw Clamp Assembly Wrench
ARM0020R-2 261-140 CM3.5-141 104-T15ARM3025R-2 501-161 CM3.5-141 104-T15
ARM3032R-3 501-161 CM3.5-141 104-T15ARM3040R-4 501-161 CM3.5-141 104-T15
ØD
H
B
C
A
Ød2
R
Ød1
H
ød2
M
øD
C
AB
E
ød1
CarBIDe sHaNK - MetrIC
Part No. ØD M L l2 ls ØD1 ØD2 ØD3 Cutter Body
ASC20-10.5-170-90Z20 M10
170 90 8020 10.5 19.5 Ø20
ASC20-10.5-220-120Z 220 120 100
ASC25-12.5-215-11525 M12
215 115 10025 12.5 23 Ø25
ASC25-12.5-265-145 265 145 120
ASC32-17-210-110 3240
M16210 110 100
32 17 28 Ø32Ø40ASC32-17-260-140 260 140 120
HRC 50
50SEMI-FINISHING
L
L2 R
M
D1
D2
D3
A Type
B Type
L
L2 R
MD2
D4
D3
D1
L
L2 R
D2 M
D3
C Type
D1
© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 31
IAR /AR Inserts
Part No. JX10
45
CY
250
R T (mm) A (˚)
RDMT0802M0TN • • 4.0 2.38 15.0
RDMT10T3M0TN • • 5.0 3.97 15.0
RDMT1204M0TN • • 6.0 4.76 15.0
RDMT1605M0TN • • 8.0 5.56 15.0
RDHW0802M0TN • • 4.0 2.38 15.0
RDHW10T3M0TN • • 5.0 3.97 15.0
RDHW1204M0TN • • 6.0 4.76 15.0
RDHW1605M0TN • • 8.0 5.56 15.0
COatING MaterIaLs FOr INserts
Material Name Coating NameCoating Type Application Features
JX1045(P30-M30-K30)
JX CoatingPVD
General purpose for steel Uses moderate substrate, Multi purpose grade
CY250(P30-M30-K30)
CY Coating (TiAIN)PVD
General purpose for steel Uses TiAlN coating, has wide cutting range
R A
T
COATING MATERIALS FOR INSERTSMaterial nameISO Classification
Coating NameCoating Type Application Features
JS4045 P30-K30
JS Coating PVD General purpose for steel Uses rough grain substrate and JS coating. Suitble for general steel
cutting
CY250 P30-M30-K30
PCA Coating PVD General purpose for steel Uses TiAlN Coating; has wide cutting region range
JS40
45
139© 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 74 © 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com32
IAR /ARCutting ConditionsShank + Modular StylesInch + Metric
CY250
CY250
CY250
CY250
CY250
CY250
CY250
JX1045
JX1045
JX1045
JX1045
JX1045
JX1045
JX1045
Inch Metric
Ø mm 20 (R4) 25 (R5) 32 (R5) 40 (R5) 40 (R6) Ø mm 20 (R4) 25 (R5) 32 (R5) 40 (R5) 40 (R6)
Ø inch 3/4" 1" 1" 1.5" 1.5” Ø inch 3/4" 1" 1" 1.5" 1.5”
Flutes 2 2 3 4 3 Flutes 2 2 3 4 3Mild Steel<200HB
N(rpm) 3980 3180 2480 1990 1990 N(rpm) 3980 3180 2480 1990 1990Vc(sfm) 820 820 820 820 820 Vc(m/min) 250 250 250 250 250
Vf(in/min) 125 100 146 157 188 Vf(mm/min) 3180 2540 3720 3980 4770fz(in/t) 0.016 0.016 0.020 0.020 0.031 fz(mm/t) 0.40 0.40 0.50 0.50 0.80
doc(in) 0.059 0.059 0.059 0.059 0.079 doc(mm) 1.5 1.5 1.5 1.5 2woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Carbon SteelAlloy Steel<30HRC
N(rpm) 3180 2540 1990 1590 1590 N(rpm) 3180 2540 1990 1590 1590Vc(sfm) 656 656 656 656 656 Vc(m/min) 200 200 200 200 200
Vf(in/min) 100 80 117 125 113 Vf(mm/min) 2540 2030 2980 3180 2860fz(in/t) 0.016 0.016 0.020 0.020 0.024 fz(mm/t) 0.40 0.40 0.50 0.50 0.60
doc(in) 0.059 0.059 0.059 0.059 0.079 doc(mm) 1.5 1.5 1.5 1.5 2woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Carbon SteelAlloy Steel30-40HRC
N(rpm) 2380 1910 1490 1190 1190 N(rpm) 2380 1910 1490 1190 1190Vc(sfm) 492 492 492 492 492 Vc(m/min) 150 150 150 150 150
Vf(in/min) 56 45 61 65 49 Vf(mm/min) 1420 1140 1560 1660 1240fz(in/t) 0.012 0.012 0.014 0.014 0.014 fz(mm/t) 0.30 0.30 0.35 0.35 0.35
doc(in) 0.059 0.059 0.059 0.059 0.079 doc(mm) 1.5 1.5 1.5 1.5 2woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Carbon SteelAlloy Steel40-45HRC
N(rpm) 1590 1270 990 790 790 N(rpm) 1590 1270 990 790 790Vc(sfm) 328 328 328 328 328 Vc(m/min) 100 100 100 100 100
Vf(in/min) 25 20 29 31 23 Vf(mm/min) 630 500 740 790 590fz(in/t) 0.008 0.008 0.010 0.010 0.010 fz(mm/t) 0.20 0.20 0.25 0.25 0.25
doc(in) 0.039 0.039 0.039 0.039 0.059 doc(mm) 1 1 1 1 1.5woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Carbon SteelAlloy Steel45-50HRC
N(rpm) 1270 1010 790 630 630 N(rpm) 1270 1010 790 630 630Vc(sfm) 262 262 262 262 262 Vc(m/min) 80 80 80 80 80
Vf(in/min) 15 12 16 17 13 Vf(mm/min) 380 300 400 420 320fz(in/t) 0.006 0.006 0.007 0.007 0.007 fz(mm/t) 0.15 0.15 0.17 0.17 0.17
doc(in) 0.039 0.039 0.039 0.039 0.039 doc(mm) 1 1 1 1 1woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Stainless Steel N(rpm) 2860 2290 1790 1430 1430 N(rpm) 2860 2290 1790 1430 1430Vc(sfm) 591 591 591 591 591 Vc(m/min) 180 180 180 180 180
Vf(in/min) 67 54 74 79 67 Vf(mm/min) 1710 1370 1870 2000 1710fz(in/t) 0.012 0.012 0.014 0.014 0.016 fz(mm/t) 0.30 0.30 0.35 0.35 0.40
doc(in) 0.059 0.059 0.059 0.059 0.079 doc(mm) 1.5 1.5 1.5 1.5 2woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
Cast Iron N(rpm) 3180 2540 1990 1590 1590 N(rpm) 3180 2540 1990 1590 1590Vc(sfm) 656 656 656 656 656 Vc(m/min) 200 200 200 200 200
Vf(in/min) 125 100 141 150 150 Vf(mm/min) 3180 2540 3580 3810 3810fz(in/t) 0.020 0.020 0.024 0.024 0.031 fz(mm/t) 0.50 0.50 0.60 0.60 0.80
doc(in) 0.059 0.059 0.059 0.059 0.079 doc(mm) 1.5 1.5 1.5 1.5 2woc(in) 0.394 0.512 0.630 0.787 0.787 woc(mm) 10 13 16 20 20
JS4045
JS4045
JS4045
JS4045
JS4045
JS4045
JS4045
140 © 2020 MOLDINO Tool Engineering, Ltd. © 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 75© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 33
IAR /ARCutting ConditionsFace Mill StyleInch + Metric
CY250
CY250
CY250
CY250
CY250
CY250
CY250
JX1045
JX1045
JX1045
JX1045
JX1045
JX1045
JX1045
Inch Metric
Ø mm 50 (R6)
63 (R6)
80 (R6)
100 (R6)
80 (R8)
100 (R8)
Ø mm 50 (R6)
63 (R6)
80 (R6)
100 (R6)
80 (R8)
100 (R8)
Ø inch 2.0" 2.5" 3.0" 4.0" 3.0" 4.0" Ø inch 2.0" 2.5" 3.0" 4.0" 3.0" 4.0"
Flutes 5 6 6 5 4 5 Flutes 5 6 6 5 4 5Mild Steel<200HB
N(rpm) 1590 1260 990 790 990 790 N(rpm) 1590 1260 990 790 990 790Vc(sfm) 820 820 820 820 820 820 Vc(m/min) 250 250 250 250 250 250
Vf(in/min) 250 238 187 124 124 124 Vf(mm/min) 6360 6040 4750 3160 3160 3160fz(in/t) 0.031 0.031 0.031 0.031 0.031 0.031 fz(mm/t) 0.80 0.80 0.80 0.80 0.80 0.80
doc(in) 0.079 0.079 0.079 0.079 0.098 0.098 doc(mm) 2 2 2 2 2.5 2.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Carbon SteelAlloy Steel<30HRC
N(rpm) 1270 1010 790 630 790 630 N(rpm) 1270 1010 790 630 790 630Vc(sfm) 656 656 656 656 656 656 Vc(m/min) 200 200 200 200 200 200
Vf(in/min) 150 143 112 74 87 87 Vf(mm/min) 3810 3630 2840 1890 2210 2200fz(in/t) 0.024 0.024 0.024 0.024 0.028 0.028 fz(mm/t) 0.60 0.60 0.60 0.60 0.70 0.70
doc(in) 0.079 0.079 0.079 0.079 0.098 0.098 doc(mm) 2 2 2 2 2.5 2.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Carbon SteelAlloy Steel30-40HRC
N(rpm) 950 750 590 470 590 470 N(rpm) 950 750 590 470 590 470Vc(sfm) 492 492 492 492 492 492 Vc(m/min) 150 150 150 150 150 150
Vf(in/min) 56 53 42 28 37 37 Vf(mm/min) 1420 1350 1060 700 940 940fz(in/t) 0.012 0.012 0.012 0.012 0.016 0.016 fz(mm/t) 0.30 0.30 0.30 0.30 0.40 0.40
doc(in) 0.079 0.079 0.079 0.079 0.098 0.098 doc(mm) 2 2 2 2 2.5 2.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Carbon SteelAlloy Steel40-45HRC
N(rpm) 630 500 390 310 390 310 N(rpm) 630 500 390 310 390 310Vc(sfm) 328 328 328 328 328 328 Vc(m/min) 100 100 100 100 100 100
Vf(in/min) 25 24 18 12 15 15 Vf(mm/min) 630 600 460 310 390 380fz(in/t) 0.008 0.008 0.008 0.008 0.010 0.010 fz(mm/t) 0.20 0.20 0.20 0.20 0.25 0.25
doc(in) 0.059 0.059 0.059 0.059 0.079 0.079 doc(mm) 1.5 1.5 1.5 1.5 2 2woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Carbon SteelAlloy Steel45-50HRC
N(rpm) 500 400 310 250 310 250 N(rpm) 500 400 310 250 310 250Vc(sfm) 262 262 262 262 262 262 Vc(m/min) 80 80 80 80 80 80
Vf(in/min) 20 19 15 10 12 12 Vf(mm/min) 500 480 370 250 310 310fz(in/t) 0.008 0.008 0.008 0.008 0.010 0.010 fz(mm/t) 0.20 0.20 0.20 0.20 0.25 0.25
doc(in) 0.039 0.039 0.039 0.039 0.059 0.059 doc(mm) 1 1 1 1 1.5 1.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Stainless Steel
N(rpm) 1140 900 710 570 710 570 N(rpm) 1140 900 710 570 710 570Vc(sfm) 591 591 591 591 591 591 Vc(m/min) 180 180 180 180 180 180
Vf(in/min) 112 106 84 56 67 67 Vf(mm/min) 2850 2700 2130 1420 1700 1710fz(in/) 0.020 0.020 0.020 0.020 0.024 0.024 fz(mm/t) 0.50 0.50 0.50 0.50 0.60 0.60
doc(in) 0.079 0.079 0.079 0.079 0.098 0.098 doc(mm) 2 2 2 2 2.5 2.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
Cast Iron N(rpm) 1270 1010 790 630 790 630 N(rpm) 1270 1010 790 630 790 630Vc(sfm) 656 656 656 656 656 656 Vc(m/min) 200 200 200 200 200 200
Vf(in/min) 200 191 149 99 99 99 Vf(mm/min) 5080 4840 3790 2520 2520 2520fz(in/) 0.031 0.031 0.031 0.031 0.031 0.031 fz(mm/t) 0.80 0.80 0.80 0.80 0.80 0.80
doc(in) 0.079 0.079 0.079 0.079 0.098 0.098 doc(mm) 2 2 2 2 2.5 2.5woc(in) 0.984 1.260 1.575 1.969 1.575 1.969 woc(mm) 25 32 40 50 40 50
JS4045
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