i n n o v a t i o n i n b a l i n g te ch n o l o g y - valvan · staple fiber, acrylic and acetate...

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Innovation in Baling Technology

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I n n o v a t i o n i n B a l i n g Te c h n o l o g y

W h o W e A r e :Gualchierani Baling Systems is an engineering company that specializes in the design and the construction of hydraulic baling presses and accessories.Our biggest target sector is the textile industry. Our product range of baling presses is most suitable for processing synthetic and natural fibers, such as polyester, polypropylene and acrylic staple fiber, acrylic and acetate tow, wool, cotton,…

Furthermore we design all kinds of peripheral equipment: pneumatic fiber transport, fiber weighing and dosing systems, automatic wrapping and strapping systems, bale handling systems, automatic warehousing….Our goal is always to offer the best solution, which is the result of careful analysis of the customers’ needs and requirements. To achieve superior quality we emphasize on performance, reliability and safety.For every application, we provide a suitable control system. This goes from simple relay-technology to PLC- and PC-controlled networks, with optional remote control.Our dynamic team guarantees a high level technical support and a correct service.

Hydraulic baling presses are an essential part of the fiber line. Downtime must be restricted to an absolute minimum. The purchase of a Gualchierani Baling press ensures years of maximum productivity and reliability. For each component, the best possible solution is sought out without compromise.A reliable hydraulic press possesses a number of very important elements, starting with a machined solid frame, high quality hydraulic cylinders and power pack and a flexible electrical command unit.Throughout our entire product range, the same continuously improved components and techniques are used.

P e r f o r m a n c e R e l i a b i l i t y S a f e t y

HMI panel

3

Staple Fiber Presses

Automatic Wrapping & Strapping

Tow Baling Presses

Tow Plaiting Equipment

Bumps Presses

Baling Presses for Bumps / Tops

Dye House Machinery

Peripherals

Contact

4

56789

1 01 11 2

C o n t e n t

S t a p l e F i b e r P r e s s e sA completely new design of automatic baling press, which combines new elements with others that have been successfully produced for many years. The new design is an innovative solution that includes all characteristics required for a machine destined to operate in fiber production plants.The main features of this automatic baling press are:- Installation completely above ground (for

the machine with manual wrapping)- Height and overall floor load are highly

reduced- Less maintenance due to simple machine

operation- Easily accessible for cleaning (in between

batch changes) - Shorter stroke of the pressing cylinder

compared to the traditional swivel box presses.

- Reduced installed power (compared to the traditional presses).

- Reduced erection and start-up time.

4

Pre-pressing Unit

Main Pressing Unit

Dosing System / Buffer Hopper

Feeding System(rotary condensor / static condensor / cutter)

Weighing Hopper

Loader

Model GSA-MForce from 150 to 600 tonsProduction up to 40 bales/ hour

A u t o m a t i c W r a p p i n g o n 4 S i d e s & S t r a p p i n g

F u l l y A u t o m a t i c W r a p p i n g & S t r a p p i n g

Model GSA-AS6

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Model GSA-AS4

Tow Baling Press FTCW 500

Transfer Tow Containers

Automatic Wrapping of the 4 Sides

Label Applicator

Bale Evacuation and Weighing System

Top & Bottom Sheet Applicator

Automatic Strapping System with 2 Strapping Heads

6To w B a l i n g P r e s s e s

The tow baling presses are designed to make bales up to 1.000 kg (in one single tow, without knot), for either normal crimped tow or compact tow.

Model FTCWForce from 100 to 500 tonsProduction up to 15 bales/ hour

7To w P l a i t i n g E q u i p m e n t

Chain Conveyor for Container Transfer

Cylinder for Lifting Container Bottom

Optional System for Weighing the Tow during Plaiting

Plaiter with Pre-press

Shuttle for Container Transfer

8B u m p s P r e s s e s The bumps press is especially designed to press the sliver loaded inside a can. (Can diameter: 400, 600, 800 mm).After pressing, the bumps are strapped with rope or PET-straps.Further automation is possible, such as an automatic palletizer system to load the bumps in special trucks, an automatic transfer of the trucks to the baling press.Bumps presses are available in different types, depending on manual or automatic loading and strapping.

Model PVSI – integrated with gillModel PVSA – can loading by shuttle

9B a l i n g P r e s s e s f o r B u m p s / To p s

Hydraulic Baling Press FTC 300

Bale Evacuation System

Electric Control Panel

Hydraulic Power Pack

Shuttle for Container Transfer

Model FTCForce from 100 to 600 tonsProduction up to 15 bales/ hour

10D y e H o u s e M a c h i n e r y The fiber can be loaded in a container with lid or a plate with chain. We can also supply the equipment to remove the fiber from the container.

Cake Extractor MC-EPC

Cake Presses – PRP

Model PRC – with container and lidModel PRP – with plates

11P e r i p h e r a l s

Pneumatic Fiber TransportRotating Drum Condensor

Palletizers

Automatic Bale Warehousing

Fiber Weighing and Dosing System

Company address Gualchierani Baling Systems nvKrommebeekstraat 14 • B-8930 Menen • Belgium Tel. +32 (0)56 52 13 80 • Fax +32 (0)56 51 83 [email protected]

for more information, visit our website

WWW.GUALCHIERANIBALING.COM