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Gauge Applications Gauge Applications Gauge Applications Gauge Applications BY SCOTT A. AGER [email protected] 2/12/2016 Copyright (c) 2015 IES Global, Inc. All rights reserved.

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Page 1: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications

B Y S C O T T A . A G E R

S C O T T @ I E S G L O B A L I N C . C O M

2/12/2016 Copyright (c) 2015 IES Global, Inc. All rights reserved.

Page 2: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications

-The gauge can be used on propellant jobs, and ANY type of perforating work.

-Tool design or improvement.

-Failure analysis of other Tools.

Page 3: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications

-Verify the actual propellant or perforating burn pressure profile

- Did it burn properly or did it go “Low Order”?

- Was there enough propellant to do the job?

- If the job was not successful, you can use the actual pressure data, collected from the gauge, to design a BETTER job the next time…

-Measure the pressure and temperature after the fracturing or propellant job

-Determine the actual fracturing response of the formation

Page 4: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications

-Record hydraulic fracturing and stimulation jobs

-Record tool movement and impact/vibration, using the Gauge’s accelerometers

◦ - Use to analyze tool failures

◦ - Design better tools

- Use pressure data to measure reservoir properties and determine “Frac Closure Pressure”

Page 5: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

“Drop Bar” Application“Drop Bar” Application“Drop Bar” Application“Drop Bar” Application

(IES 1(IES 1(IES 1(IES 1----11/16” OD Gauge Only)11/16” OD Gauge Only)11/16” OD Gauge Only)11/16” OD Gauge Only)

Page 6: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application

- Use the “gauge” to fire the StimGun™ Assembly, StimTube ™, or other

perforating tools

- Collect the Pressure / Temperature / Low and High G Acceleration profiles

- Leave the gauge in place to record pressure/ temperature changes AFTER the gun fires

- Fish the Gauge out and download the data

- Determine if the tool fired correctly

- Use with propellant or perforating tools

Page 7: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application

DROP BAR WARNINGS….

◦ If the DROP BAR Gauge is dropping through AIR (no fluid), you can NEVERhave a change in the “Restriction ID”. If you do, you can damage the gauge hardware or batteries, and not collect any pressure data

◦ IF you have a change in the ID restriction in your pipe, be sure it ONLY occurs in FLUID!

◦ Please let Scott Ager ([email protected]) review your well diagram for your drop bar application, before your job. Indicate the well depth where the top of the fluid column starts.

Page 8: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge “DROP BAR”Gauge “DROP BAR”Gauge “DROP BAR”Gauge “DROP BAR”

IES 1-11/16” OD Gauge

IES Shock Mitigater

Firing Pin

Pressure Port

Fish Neck

Length: 9’3”

Weight: 48 lbs.

Page 9: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge

Page 10: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Dropping the gauge

IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge

Page 11: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data

Page 12: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data

Pressure as the Drop Bar goes through fluid

0 5 10 15 20 25 30 35 40Time - seconds

0

50

100

150

200

250

300

350

400

450

Pre

ssure

psi

Run 3 - Pressure psi

release bar l

impact firing head --

db3p.grf

contact fluid --

1000 ft. AIR

500 ft. Fluid

Page 13: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data

0 5 10 15 20 25 30 35 40 45Time - seconds

-90

-75

-60

-45

-30

-15

0

15

30

Acce

lera

tio

n -

ft/

s/s

Run 31000 ft air, 500 ft water

acceleration ft/s/s

db3c2

lrelease bar

contact fluid --

restriction in --tubing

impact firing head --

Acceleration of the Drop Bar

Page 14: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge

Velocity of the Drop Bar through Air

-1 0 1 2 3 4 5 6 7 8Time - seconds

0

30

60

90

120

150

180

210

240

Ve

locity -

ft/

s

0

20

40

60

80

100

120

140

160

Velo

city -

mp

h

Run 3 - 1000 ft airvelocity integration

release bar l

impact fluid l

Page 15: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge

Distance Drop Bar traveled through Air

0 1 2 3 4 5 6 7 8Time - seconds

0

100

200

300

400

500

600

700

800

900

1000

Dis

tan

ce -

ft

Runs 1,2 & 3 - 1000 ft airdistance integration

release bar l

impact fluid --

db3d.grf

-- run 1

-- run 2

-- run 3

Page 16: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge Sensor ApplicationsGauge Sensor ApplicationsGauge Sensor ApplicationsGauge Sensor Applications

- Pressure

- RTD

- High G Accelerometers (60,000 G’s)

- Low G Accelerometers (15 G’s)

Page 17: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Pressure DataPressure DataPressure DataPressure Data

-High speed pressure data allows you to see the perforating charge and propellant pressure profiles.

-The Pressure Profile after the well comes in, can be monitored for hours after the gun fires.

Page 18: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.

0 1 2 3 4 5 6 7 8 9 10 11Time seconds

0

5

10

15

20

25

30

35

40

45

50

Pre

ssure

-M

Pa

High speed pressure data

file 686b3

formation pressure 9 MPa - 1300 psi

l

- min. horizontal stress 22 MPa

Page 19: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

RTD DataRTD DataRTD DataRTD Data

-Shows what happens to the well temperature after a gun fires

Page 20: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75Time - minutes

0

2

4

6

8

10

12

14

Pre

ssure

-M

Pa

0

3

6

9

12

15

18

21

24

27

30

33

36

Tem

pera

ture

CCLcorrelation

ignition --

retrieveequipment

If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be left downhole for hours or days.left downhole for hours or days.left downhole for hours or days.left downhole for hours or days.

Page 21: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

High G Acceleration DataHigh G Acceleration DataHigh G Acceleration DataHigh G Acceleration Data

-Measures how much vibration and energy occurs while the gun is burning.

-It can measure the impact forces on the gauge and tool.

- Useful in tool failure analysis and tool design and development, by measuring the downhole environment.

(±60,000 G’s)

Page 22: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

-0.01 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10Time seconds

-20000

-15000

-10000

-5000

0

5000

10000

15000

20000

Acc

ele

ratio

n-G

's

High G accelerometer overlay

1 2 3 4 5

The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.

Page 23: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Low G Acceleration DataLow G Acceleration DataLow G Acceleration DataLow G Acceleration Data

-Measures how much tool velocity and movement occurs while the tool is burning.

- Useful in tool failure analysis and tool design and development.

(±15 G’s)

Page 24: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.

0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40

Time seconds

-30

-15

0

15

30

45

60

75

file 684b2

Pressure - MPa

Tool movement - meters

acceleration - m/s/s

-- end of tool burn

Page 25: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

-1.00 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00Time seconds

-9

-6

-3

0

3

6

9

12

15

18

21

24

27

*

Pressure - MPa

Tool movement - meters

This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.

Page 26: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

-1 0 1 2 3 4 5 6 7 8 9 10 11Time - seconds

-6

-5

-4

-3

-2

-1

0

1

2

3

4

5

6

7

8

9

mete

rs/s

e c/s

ec

-- 28 ft/sec2

The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.

Page 27: i - IES Gauge School (Gauge Applications) 2-12-2016 · 12/02/2016  · -Use the “gauge” to fire the StimGun™ Assembly, StimTube™, or other perforating tools-Collect the Pressure

Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications

BY SCOT T A . AGER