i - ies gauge school (gauge applications) 2-12-2016 · 12/02/2016 · -use the “gauge” to fire...
TRANSCRIPT
Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications
B Y S C O T T A . A G E R
S C O T T @ I E S G L O B A L I N C . C O M
2/12/2016 Copyright (c) 2015 IES Global, Inc. All rights reserved.
Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications
-The gauge can be used on propellant jobs, and ANY type of perforating work.
-Tool design or improvement.
-Failure analysis of other Tools.
Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications
-Verify the actual propellant or perforating burn pressure profile
- Did it burn properly or did it go “Low Order”?
- Was there enough propellant to do the job?
- If the job was not successful, you can use the actual pressure data, collected from the gauge, to design a BETTER job the next time…
-Measure the pressure and temperature after the fracturing or propellant job
-Determine the actual fracturing response of the formation
Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications
-Record hydraulic fracturing and stimulation jobs
-Record tool movement and impact/vibration, using the Gauge’s accelerometers
◦ - Use to analyze tool failures
◦ - Design better tools
- Use pressure data to measure reservoir properties and determine “Frac Closure Pressure”
“Drop Bar” Application“Drop Bar” Application“Drop Bar” Application“Drop Bar” Application
(IES 1(IES 1(IES 1(IES 1----11/16” OD Gauge Only)11/16” OD Gauge Only)11/16” OD Gauge Only)11/16” OD Gauge Only)
“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application
- Use the “gauge” to fire the StimGun™ Assembly, StimTube ™, or other
perforating tools
- Collect the Pressure / Temperature / Low and High G Acceleration profiles
- Leave the gauge in place to record pressure/ temperature changes AFTER the gun fires
- Fish the Gauge out and download the data
- Determine if the tool fired correctly
- Use with propellant or perforating tools
“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application“DROP BAR” Application
DROP BAR WARNINGS….
◦ If the DROP BAR Gauge is dropping through AIR (no fluid), you can NEVERhave a change in the “Restriction ID”. If you do, you can damage the gauge hardware or batteries, and not collect any pressure data
◦ IF you have a change in the ID restriction in your pipe, be sure it ONLY occurs in FLUID!
◦ Please let Scott Ager ([email protected]) review your well diagram for your drop bar application, before your job. Indicate the well depth where the top of the fluid column starts.
Gauge “DROP BAR”Gauge “DROP BAR”Gauge “DROP BAR”Gauge “DROP BAR”
IES 1-11/16” OD Gauge
IES Shock Mitigater
Firing Pin
Pressure Port
Fish Neck
Length: 9’3”
Weight: 48 lbs.
IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge
Dropping the gauge
IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge
IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data
IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data
Pressure as the Drop Bar goes through fluid
0 5 10 15 20 25 30 35 40Time - seconds
0
50
100
150
200
250
300
350
400
450
Pre
ssure
psi
Run 3 - Pressure psi
release bar l
impact firing head --
db3p.grf
contact fluid --
1000 ft. AIR
500 ft. Fluid
IES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge DataIES “DROP BAR” Gauge Data
0 5 10 15 20 25 30 35 40 45Time - seconds
-90
-75
-60
-45
-30
-15
0
15
30
Acce
lera
tio
n -
ft/
s/s
Run 31000 ft air, 500 ft water
acceleration ft/s/s
db3c2
lrelease bar
contact fluid --
restriction in --tubing
impact firing head --
Acceleration of the Drop Bar
IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge
Velocity of the Drop Bar through Air
-1 0 1 2 3 4 5 6 7 8Time - seconds
0
30
60
90
120
150
180
210
240
Ve
locity -
ft/
s
0
20
40
60
80
100
120
140
160
Velo
city -
mp
h
Run 3 - 1000 ft airvelocity integration
release bar l
impact fluid l
IES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” GaugeIES “DROP BAR” Gauge
Distance Drop Bar traveled through Air
0 1 2 3 4 5 6 7 8Time - seconds
0
100
200
300
400
500
600
700
800
900
1000
Dis
tan
ce -
ft
Runs 1,2 & 3 - 1000 ft airdistance integration
release bar l
impact fluid --
db3d.grf
-- run 1
-- run 2
-- run 3
Gauge Sensor ApplicationsGauge Sensor ApplicationsGauge Sensor ApplicationsGauge Sensor Applications
- Pressure
- RTD
- High G Accelerometers (60,000 G’s)
- Low G Accelerometers (15 G’s)
Pressure DataPressure DataPressure DataPressure Data
-High speed pressure data allows you to see the perforating charge and propellant pressure profiles.
-The Pressure Profile after the well comes in, can be monitored for hours after the gun fires.
The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.The pressure from not only the tool burning, but also after the well comes in, can be recorded by the gauge.
0 1 2 3 4 5 6 7 8 9 10 11Time seconds
0
5
10
15
20
25
30
35
40
45
50
Pre
ssure
-M
Pa
High speed pressure data
file 686b3
formation pressure 9 MPa - 1300 psi
l
- min. horizontal stress 22 MPa
RTD DataRTD DataRTD DataRTD Data
-Shows what happens to the well temperature after a gun fires
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75Time - minutes
0
2
4
6
8
10
12
14
Pre
ssure
-M
Pa
0
3
6
9
12
15
18
21
24
27
30
33
36
Tem
pera
ture
CCLcorrelation
ignition --
retrieveequipment
If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be If left in the well after a gun fires, you can monitor the temperature changes after the well comes in. The gauge can be left downhole for hours or days.left downhole for hours or days.left downhole for hours or days.left downhole for hours or days.
High G Acceleration DataHigh G Acceleration DataHigh G Acceleration DataHigh G Acceleration Data
-Measures how much vibration and energy occurs while the gun is burning.
-It can measure the impact forces on the gauge and tool.
- Useful in tool failure analysis and tool design and development, by measuring the downhole environment.
(±60,000 G’s)
-0.01 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10Time seconds
-20000
-15000
-10000
-5000
0
5000
10000
15000
20000
Acc
ele
ratio
n-G
's
High G accelerometer overlay
1 2 3 4 5
The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.The High G accelerometer is useful in seeing what kind of vibration levels exist in a tool.
Low G Acceleration DataLow G Acceleration DataLow G Acceleration DataLow G Acceleration Data
-Measures how much tool velocity and movement occurs while the tool is burning.
- Useful in tool failure analysis and tool design and development.
(±15 G’s)
Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.Low G Accelerometers can show you what kind of velocity, and distance your tool moves.
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Time seconds
-30
-15
0
15
30
45
60
75
file 684b2
Pressure - MPa
Tool movement - meters
acceleration - m/s/s
-- end of tool burn
-1.00 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00Time seconds
-9
-6
-3
0
3
6
9
12
15
18
21
24
27
*
Pressure - MPa
Tool movement - meters
This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.This “TOOL” data can be useful in preventing or predicting possible problems, and allow the design of a better system.
-1 0 1 2 3 4 5 6 7 8 9 10 11Time - seconds
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
mete
rs/s
e c/s
ec
-- 28 ft/sec2
The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.The Low G accelerometer can also show how the tool AND fluid column move together in the well.
Gauge ApplicationsGauge ApplicationsGauge ApplicationsGauge Applications
BY SCOT T A . AGER