M a c h i n e r y

Hygiene RotaryFiller & CapperAFRB Series – Servo Driven CNC Rotary Filler and Capper

Hygiene Rotary Filler and Capper – The Principle Function:

The fi ller is designed to fi ll following products:

› Juices

› Milk

› Yogurt drinks

› Ice cream

› Mayonnaise

› Ketchup

› Honey

› Jam

› Soft cheese

› Hummus

› Tahina

› Salad dressing

› And many similar products

Hygienic Design of Machine Frame

› Heavy duty machine doors (hardened glass)

› Machine fl oor with large draining bevel

› All table joints are welded

› Machines are very easy to clean

› Machines are very easy to maintain

Filling Nozzle (Full CIP / SIP Able) Special Design Features:

› Ultra Clean Filling Nozzle with automatic CIP / SIP

› Seal Back Chamber with automatic CIP / SIP

› Nozzle front inserts are fast and easy to change for diff erent products

› Automatic CIP cycle in operation interface included

› Filling nozzle is very easy to maintain

Sealing Unit

› Universal Welding Unit ( foil roll laminate / precut laminate)

› The bottle sealing unit is very fast and easy to remove from the machinefor cleaning or maintenance

› Welding unit is fast changeable (pick in place)

The highly fl exible Hygiene Rotary Filling and Closing Machine, from

the Series “AFR” , is designed for a very high hygienic standard and

provides sensitive fi lled and capped products with a long shelf-life.

The AFR series’ machines are available with an output speed of

between 1000 and 6000 containers per hour, depending upon the

product’s; volume, bottle size, bottle shape, and the head space

inside the fi lled container.

The stations are designed with high fl exibility and all functions are

fully servo driven, pneumatic driven, frequency controlled, motor

driven, and controlled from the control panel.

Product Feeding

Tank

Dosing Unit

Linear Bottle Accumulation

Table(Entrance)

Cap Feeding

Conveyor

Filling Machine

Control Panel

Cap Orientation

Unit

Clean Laminar Air Filter Unit

(Hepa)

Round Accumulation

Table(Bottle Exit)

Beth-El Machinery Ltd.1 Avshalom Road, Zikhron Yaaqov, Israel

Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919

www.be-machinery.com

Machine Frame:

Door covers

The high hygienic machine frame is one of the most important

parts of the fi ller. The machine table is built with a bevelled surface

to prevent standing, wash water. If the surface is not drained well,

or dried quickly, microorganisms can grow in the water. These

microorganisms can contaminate the product and will shorten

the shelf life of the product.

The table is fully welded for preventing penetration of cleaning water into the machine base (machine foot).

Filling Machine Features:

The doors are made from tempered glass, adhered into a stainless

steel frame. Glass doors can never be electrostatically charged, unlike

polycarbonate doors. An electrostatic current on a polycarbonate

door causes unsterile dirt to cling to the door when opening. On

closing these doors, unsterile dust will be shaken into the clean,

fi lling machine and will contaminate the entire fi lling area.

By using tempered glass, the fi lling area is protected from being contaminated in this way.

Dosing Unit

Filling Unit

The High Clean Filling Nozzles are designed for hygiene-sensitive

products. The fi lling nozzles are equipped with a “Seal Back Space

Cleaning System”.

This system can also be pressurised during the fi lling process to

keep the nozzle shaft sterile by opening and closing the nozzle.

The fi lling nozzles can be cleaned without dismantling, from a CIP Station / Unit or any other CIP Supply Unit.

Beth-El Machinery Ltd.1 Avshalom Road, Zikhron Yaaqov, Israel

Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919

www.be-machinery.com

The high hygiene servo driven dosing unit is designed to fi ll highly

sensitive and viscose products. The unit is fully controllable from

the fi lling machine controller.

The dosing unit can be equipped with a pressure tank up to 2 bar.

Cleaning the dosing unit can be made fully automatic.

The dosing unit is also available as an internal unit.

The capping unit is built and designed to align, sterilise (optional),

and screw the caps on to the bottles. The location of the caps is

made with a round orientation unit or with a orientation conveyor.

Sterilising the caps can be integrated into the cap slide, with ozone

gas.

The cap screwing unit is made with a magnetic, torque-limited,

gear motor, or with a servo-driven spindle.

All the parameters are adjustable from the controller of the fi lling machine.

The clean air in the fi lling area is very important for fi lling products

with no preservatives. The fi lter housing is built from stainless steel

and protects the fi lter from wash water.

If wash water comes in contact with the fi lter, the fi lter will be

damaged and mold or other microorganisms will grow in the fi lter

and contaminate both the product and fi lling area.

Capping Unit

Clean Air Unit

d to align, sterilise (optional),

. The location of the caps is

with a orientation conveyor.

nto the cap slide, with ozone

a magnetic, torque-limited,

indle.

from the controller of the

for fi lling products

from stainless steel

r, the fi lter will be

ill grow in the fi lter

area.

The Linear Bottle Accumulation Table

is designed and built for two applications:

• Feeding bottles into the fi ller

• Receiving bottles from the fi ller.

The Cap / Lid Elevator transports the lids into

the cap orientation unit.

The elevator is available with two transportation

conveyors for two diff erent cap colors.

Conveyors connect the diff erent machines / components.

Beth-El Machinery Ltd.1 Avshalom Road, Zikhron Yaaqov, Israel

Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919

www.be-machinery.com

Linear Bottle Accumulation Table

Cap / Lid Elevator

Conveyor

The Cap / Lid

the cap orien

The elevator

conveyors for

Conveyors co

Cap / Lid

Conveyo

solidly built &

easy to operate

Core Expertise:

Liquid processing

Mass & heat transfer

Controls & automation

Packaging Machines

Sterilisation Units

Ozone Water Units

Beth-El Machinery Ltd.1 Avshalom Road, Zikhron Yaaqov, Israel

Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919

www.be-machinery.com

The AFRB and AFRC series

High Clean Rotary Filler and Capper

These machines are designed for an extremely high hygienic

standard, are able to provide products with a long shelf-life, and

have an output speed, depending upon the product, between

1000 and 12,000 containers per hour.

A servo driven CNC fi lling machine is designed so that all functions

are fully servo or pneumatic-driven, operable from the controller

panel, and have an output speed of up to 6000 containers per hour.

The High Clean Continuous Bottle Cleaner

From the AWC series, these machines have a highly fl exible

set-up and orientation which can accommodate containers

with a variety of sizes and shapes, and incorporate a range of

capabilities with an output speed of up to 15,000 containers per

hour.

The AFR series High Clean Filling

These machines are designed for an extremely high hygienic

standard, and are able to provide products with a long shelf-life.

The output speed of the inline fi lling lines are capable of up to

3600 containers per hour.

Beth-El Machinery produces turnkey projects in the engineering

and manufacturing of custom processing lines, pasteurisation,

deaeration, product recovery systems, and homogenisation systems.

Applications include fermentation, carbonation, control systems,

and batch and continuous mixing and blending systems for various

fi elds in the food, chemical, and pharmaceutical industries.

Beth-El Machinery’s process units, systems, solutions, and complete

processing plants are a direct result of engineering expertise within

core disciplines. Our goal is to apply these varied technologies in

the most effi cient and reliable ways to produce the highest quality

process systems and plants available. Beth-El Machinery designs

and manufactures the systems that, in turn, do the work for you.

Beth-El Machinery Product Lines Include

Custom Processing Line Engineering and Manufacturing

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