hydrogen energy and its storage

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Hydrogen Energy and its storage Krakow, 9 th May 2008 Overview on the activity of the Laboratory of Applied Mechanics in this field of research D. Chapelle (Professor Assistant) LMARC, Institut FEMTO ST, UMR 6174 24 rue de l'Epitaphe 25000 Besançon, FRANCE e-mail: [email protected]

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Page 1: Hydrogen Energy and its storage

Hydrogen Energy and its storage

Krakow, 9th May 2008

Hydrogen Energy and its storageOverview on the activity of

the Laboratory of Applied Mechanicsin this field of research

D. Chapelle (Professor Assistant)LMARC, Institut FEMTO ST, UMR 6174

24 rue de l'Epitaphe25000 Besançon, FRANCE

e-mail: [email protected]

Page 2: Hydrogen Energy and its storage

Contents

Context

Krakow, 9th May 2008

Context

Hydrogen set of problems

Hydrogen storage carriers

Challenges for transportationChallenges for transportation

Research activity examples

Page 3: Hydrogen Energy and its storage

- pollution by emission of green-house effect gas

Context

Krakow, 9th May 2008

A worrying situation???

- a scheduled collapse of fossil fuel energy

… renewable energy carriers

and hydrogen is a promising one!!

2005 Hydrogen Market, Hydrogen R&D and Commercial Implication in The U.S. and E.U. Fuji-Keizai USA, Inc., May 2005

Page 4: Hydrogen Energy and its storage

Hydrogen set of problems

Krakow, 9th May 2008

H2

Production

Transportation

Distribution

Storage

Utilization

Page 5: Hydrogen Energy and its storage

Hydrogen storage carriers

Krakow, 9th May 2008

Solid... Material-based storage

Liquid... very low temperature

Gaseous... high pressure

Page 6: Hydrogen Energy and its storage

Absorption: metal hydrides

Materials-based hydrogen storage•P-C Isotherms

Ln(P H

2)

Krakow, 9th May 2008

Adsorption : active coal, carbon nanotubes or nanofibers

Chemical reaction: Hydrolysis : NaBH4 + 2 H2O <--> NaBO2 + 2 H2 (Sodiumhydridoborate)

Hydrogenation : C10H18 <--> C10H8 + 5 H2 (Dimethyl Propylmethane)

Page 7: Hydrogen Energy and its storage

Advantages : - safety (low pressure and temperature)

Materials-based hydrogen storage

Krakow, 9th May 2008

- stability

Drawbacks : - cost (rare components, catalyst)

- technological breakthrough- technological breakthrough

- weight (hydrides)

- off-board regeneration

Page 8: Hydrogen Energy and its storage

Method : gas is compressed

Gaseous hydrogen storage

Krakow, 9th May 2008

Method : gas is compressed5000-10000 PSI

Advantages : - a well-known technology

- acceptable refueling time

Drawbacks : - low volumetric densityDrawbacks : - low volumetric density

- HP requires specific equipements

- 10% heating power

Page 9: Hydrogen Energy and its storage

Cryogenic hydrogen storage

Method : hydrogen is liquefied

Krakow, 9th May 2008

Method : hydrogen is liquefied20 K

Advantages : - a good volumetric density

- refueling technology is acquired

Drawbacks : - boil-off phenomenon (1%/day)Drawbacks : - boil-off phenomenon (1%/day)

- Cryogeny requires specific equipements

- 30% heating power

Page 10: Hydrogen Energy and its storage

Storage carriers comparison

Krakow, 9th May 2008

Unreachable target ??!!

Page 11: Hydrogen Energy and its storage

For transportation... 500 km requires 5 kg H2

Weight and volume... to be reduced

Hydrogen storage challenges

Krakow, 9th May 2008

Weight and volume... to be reduced

Efficiency... to be increased

Durability... lifetime of 1500 cycles

Refueling time... less than three minutes

Cost... cheaper materials and compounds

Codes and standards... must be established

Analysis of the full life-cycle is missing

Page 12: Hydrogen Energy and its storage

Optimization of a Type III hydrogen storage vessel (1)

Research activity examples

Krakow, 9th May 2008

Optimization of a Type III hydrogen storage vessel (1)

Design of a hybrid storage tank (2)

LMARC, Institut FEMTO STLMARC, Institut FEMTO STP2M departement

D. Chapelle, D. Perreux, F. Thiébaud...

Page 13: Hydrogen Energy and its storage

What is a type III hydrogen storage vessel?

Research activity examples (1)

Krakow, 9th May 2008

Metal liner Polymeric linerCEA/DAM

10 cm Samtech

Page 14: Hydrogen Energy and its storage

What is the goal?

Krakow, 9th May 2008

Research activity examples (1)

Development of a tank reinforced by composite

- in use pressure : 10000 PSI (70 Mpa)

- gravimetric density : 6%

- metal liner : stainless steel or aluminium alloy- metal liner : stainless steel or aluminium alloy

- burst pressure : 23500-30000 PSI

Page 15: Hydrogen Energy and its storage

The industrial approach

Krakow, 9th May 2008

Research activity examples (1)

is based on time considerations

Polar winding Circumferencial winding

The winding angle depends on the liner geometry

AXIAL LOADING HOOP LOADING

Page 16: Hydrogen Energy and its storage

Simple mechanical analysis

Krakow, 9th May 2008

Research activity examples (1)

Optimal winding angle is 55°

Thin shell under internal pressure with close-end effect

σzz

σθθ

α

σ1

Strength equilibrium: (σθθ / σzz) = 2σθθ = Pressure . Radius / thickness

σzz = Pressure . Radius / (2 . thickness)

σzz = σ1 cos² ασθθ = σ1 sin² αIt means… tan² α = 2

Page 17: Hydrogen Energy and its storage

First objective

Krakow, 9th May 2008

Research activity examples (1)

Develop experimental techniques

- to get Type III pressure storage vessel

- to test these prototypes under internal pressures

Comparison with numerical tools

Page 18: Hydrogen Energy and its storage

Manufacturing process (1)

Krakow, 9th May 2008

Research activity examples (1)

Type III gas storage vesselSeamless

metal barrier

reinforced by Deep drawing of cylindrical plate

Tubes spinning

Filament winding

Composite

Tubes spinning

Hydroforming

(carbon, glass fibre…)

Page 19: Hydrogen Energy and its storage

Manufacturing process (2)The liner Filament winding

Krakow, 9th May 2008

Research activity examples (1)

The liner Filament winding

R0 = 33 mm

e = 2 mm

Page 20: Hydrogen Energy and its storage

Some results

Krakow, 9th May 2008

Axial strain 2 4 6

Hoop strain 1 3 5

GaugesResearch activity examples (1)

9 carbon layer composite on an aluminum linerBurst pressure: 780 bars

Volume 0.8 litre

Page 21: Hydrogen Energy and its storage

Second objective

Krakow, 9th May 2008

Research activity examples (1)

Analytic modelling of the cylindrical section of a high pressure gas storage for thermomechanical loading

Numeric tool to design vessel structures combining a metal liner and a composite laminate (stiffness)

(Type III hydrogen storage tank)

Page 22: Hydrogen Energy and its storage

Mechanical analysis (1)

Krakow, 9th May 2008

Research activity examples (1)

Structure parameters

- liner inner radius R0, thickness e

- layers ns, kth layer thickness ep(k), the stacking sequence

Mechanical behaviourMechanical behaviour

- liner : elastic-plastic material (von Mises)

- composite : CLT, damageable, Tsai-Wu failure

Page 23: Hydrogen Energy and its storage

Mechanical analysis (2)

Krakow, 9th May 2008

Research activity examples (1)

Boundaries conditions

Specific displacement field:

- u=u(r), v=v(r,z), w=w(z)

- constant axial strain along radial direction

- no dependency of εzθwith z coordinate Linear problem

A.X = BBoundaries conditions

- radial displacement and stress continuity

- internal pressure with close-end effect

A.X = B

Page 24: Hydrogen Energy and its storage

C/E composite

Krakow, 9th May 2008

Research activity examples (1)

G/E composite

Page 25: Hydrogen Energy and its storage

C/E composite

Krakow, 9th May 2008

Research activity examples (1)

G/E composite

Strain-stress evolution

Page 26: Hydrogen Energy and its storage

Research activity examples (2)

Krakow, 9th May 2008

Design of a hydride storage tankPr. Figiel, N.B. Selvaraj

01

2

2

=−+

+

tk

g

rrr ∂∂θλ

∂∂θ

∂θ∂

λρ PC

k =

Θ Temperature, °CCp Heat capacity, J kg-1 K-1

h Heat transfer coefficient W m-2 K-1

t Time, secρ Material densityλ Thermal conductivityg Heat sources

( ) jijijii

jijijiji k

gr

r

r

r

t,

1

2,,1,,1,12

11, 2 θθθθθθ

λθ +

∆+−∆+−+

∆∆= +−++

Explicit resolution

λg Heat sources

Page 27: Hydrogen Energy and its storage

Research activity examples (2)

Krakow, 9th May 2008

( )btt

bQg −

= exp2

From experimental data of absorption at 20, 50 and 80°C… LaNi4.78Sn0.22

( )bb

250 and 80°C… LaNi4.78Sn0.22

Heat sources are assumed under the form…

39 /104.3 mJQ ×=LaNi4.78Sn0.22 + nH2 ���� LaNi4.78Sn0.22H2n + QQ

Profiles of heat produced during absorption.a) Temperature dependence, b) Temperature dependency of b coefficient.

Page 28: Hydrogen Energy and its storage

Research activity examples (2)

Krakow, 9th May 2008

Simulation of LaNi4.78Sn0.22 absorption for a radius bed of 40 mm and a thickness tank of T mma) Absorption rate versus time, b) Temperature profile versus time

T = 12 mm

T = 24 mm

Page 29: Hydrogen Energy and its storage

Research activity examples (2)

Krakow, 9th May 2008

Experimental investigations on various geometry of tankTemperature measurements on the external surfaceTemperature measurements on the external surface

Seivert apparatus in the LMARC Hydride tank Hydrogen bottle

Page 30: Hydrogen Energy and its storage

Research activity examples (3)

Krakow, 9th May 2008

Conception d’un réservoir hybride de stockage intégrant les technologies de stockage solide et gazeux

Modélisation thermodynamique et cinétiques d’absorption d’hydrogène associées aux

solide et gazeux

Thesis Marko Feldic, HyTrain programCNR Florence, M. ZoppiCEA Grenoble, O. Gillia

Modélisation thermodynamique et cinétiques d’absorption d’hydrogène associées auxtransformations de phase

Thesis Germain GondorPr. Christian Lexcellent

Page 31: Hydrogen Energy and its storage

Original equipments

Krakow, 9th May 2008

High pressure hydrogen equipment : 800 bars

Page 32: Hydrogen Energy and its storage

Conclusions

- not only one energy carrier, not only one way to store hydrogen

Krakow, 9th May 2008

- many improvements (almost on materials)

- solutions for future will depend on the investments

http://www.hydrogennow.orghttp://www.hydrogenus.com/http://www.hydrogenus.com/http://www.imr.salford.ac.uk/hytrain/http://www.eere.energy.gov/http://www.storhy.net/http://www.afh2.orghttp://www.h2eco.org/

Page 33: Hydrogen Energy and its storage

Krakow, 9th May 2008

Thank you for your attention!!