hydraulic remotely powered braking systems general notes

16
LT 05-09 1/16 RE 66 226/06.00 Features Heavy vehicles for construction, agricultural and forestry industries together with special purpose vehicles often working in rough conditions must have braking systems which offer a high degree of safety whilst allowing low operating forces. In these vehicles servo assisted or remotely powered braking systems are required in order to meet the obligatory requirements for braking. Hydraulic remotely powered braking systems have a number of advantages compared to pneumatic systems: 1. Energy supply from an existing hydraulic system in the vehicle is possible 2. Low maintenance components 3. Small space requirements of all components especially the wheel brake cylinders 4. Quickly ready-for-operation 5. Sensitive metering through low hysteresis 6. Short response times even with low temperatures 7. Fewer components Contents Page Features, legal requirements 1 Components of decentralised design, accessories 2 Hydraulic remotely powered braking system of decentralised design 3 Function of 2-circuit remotely powered braking system, technical data 4 1-circuit remotely powered brake valve LT 05 (to RE 66 144) • Features, function, symbol 5 • Installation notes 5 • Ordering details 6 • Unit dimensions, force diagrams 6; 7 • Brake pedal variations 7 2-circuit remotely powered brake valve LT 07 (to RE 66 146) • Features, function, symbol 8 • Installation notes 8 • Ordering details 9 • Unit dimensions, force diagrams 9; 10 • Brake pedal variations 10 Accumulator loading valve LT 06 (to RE 66 191) • Features, function, symbol 11 • Technical data 11 • Installation notes 11 • Ordering details 12 • Unit dimensions 12 Hand brake valve LT 08 (to RE 66 148) • Features, function, symbol 13 • Technical data 13 • Installation notes 13 • Ordering details 14 • Unit dimensions 14 Relay valve LT 09 (to RE 66 152) • Features, function, symbol 15 • Technical data 15 • Installation notes 15 • Ordering details 16 • Unit dimensions, control pressure 16 RE 66 226/06.00 Replaces: 06.95 Legal requirements The general content of legal regulations is the demand that a vehicle is road-safe in all operating conditions. The current valid national and international regualtions are the basis when projecting a braking system. Furthermore, the braking system must correspond to the current level of technology. Braking systems must be tested to the valid national and international regulations. The responsibility lies with the vehicle manufacturer. Overview of contents Hydraulic remotely powered braking systems General notes

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Page 1: Hydraulic remotely powered braking systems General notes

LT 05-09 1/16

RE 66 226/06.00

Features

Heavy vehicles for construction, agricultural and forestry industriestogether with special purpose vehicles often working in roughconditions must have braking systems which offer a high degree ofsafety whilst allowing low operating forces.

In these vehicles servo assisted or remotely powered braking systemsare required in order to meet the obligatory requirements for braking.

Hydraulic remotely powered braking systems have a number ofadvantages compared to pneumatic systems:

1. Energy supply from an existing hydraulic system in the vehicle ispossible

2. Low maintenance components

3. Small space requirements of all components especially the wheelbrake cylinders

4. Quickly ready-for-operation

5. Sensitive metering through low hysteresis

6. Short response times even with low temperatures

7. Fewer components

Contents Page

Features, legal requirements 1

Components of decentralised design, accessories 2

Hydraulic remotely powered braking system of decentralised design 3

Function of 2-circuit remotely powered braking system,technical data 4

1-circuit remotely powered brake valve LT 05 (to RE 66 144)• Features, function, symbol 5• Installation notes 5• Ordering details 6• Unit dimensions, force diagrams 6; 7• Brake pedal variations 7

2-circuit remotely powered brake valve LT 07 (to RE 66 146)• Features, function, symbol 8• Installation notes 8• Ordering details 9• Unit dimensions, force diagrams 9; 10• Brake pedal variations 10

Accumulator loading valve LT 06 (to RE 66 191)• Features, function, symbol 11• Technical data 11• Installation notes 11• Ordering details 12• Unit dimensions 12

Hand brake valve LT 08 (to RE 66 148)• Features, function, symbol 13• Technical data 13• Installation notes 13• Ordering details 14• Unit dimensions 14

Relay valve LT 09 (to RE 66 152)• Features, function, symbol 15• Technical data 15• Installation notes 15• Ordering details 16• Unit dimensions, control pressure 16

RE 66 226/06.00

Replaces: 06.95

Legal requirements

The general content of legal regulations is the demand that a vehicleis road-safe in all operating conditions. The current valid nationaland international regualtions are the basis when projecting a brakingsystem. Furthermore, the braking system must correspond to thecurrent level of technology.

Braking systems must be tested to the valid national andinternational regulations.

The responsibility lies with the vehicle manufacturer.

Overview of contents

Hydraulic remotely powered brakingsystems

General notes

Page 2: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 2/16 LT 05-09

T

BR

T

BR1

DS1

M2

SP1

BR2

SP2

T SP G

BR

SP T

BRG

Components of decentralised design

LT 05; Series 2X LT 06; Series 3X

LT 08; Series 2X LT 09; Series 1X

LT 07; Series 2X

LT 19; Series 1X

Brake pedal

Accessories:

– Pressure switch– Hydraulic accumulator– Spring accumulator– Inverted shuttle valve– Check valve

Version ..HG..

Version ..HA

S

T

DS

Function of 2-circuit remotely powered braking system

The accumulator loading valve (2), which is connected immediatelydownstream of the pump, supplies the hydraulic accumulator (6),before all other actuators. This happens as soon as the accumulatorpressure falls below a limiting value.

After reaching the set loading pressure for the hydraulic accumulator,the accumulator loading valve switches the entire pump flow to theother actuators. The switching pressure difference is approx. 18% ofthe switch-off pressure.

Both operating brake circuits are protected by valves so that with afailure of one brake circuit the other remains fully functional. Theload condition of the hydraulic accumulator must be monitored withwarning switches (4) so that with a failure of the energy supply, e.g.motor standstill, the driver is warned with an optical display.

Function of the operating braking system (OBS)

When operating the operating brake the 2-circuit remotely poweredbraking system (7) controls the pressure in the brake cylinders (14) inproportion to the operating force of the pedal (10). Via the wheelbrakes the vehicle is slowed down. After completion of the braking

process the pressure fluid returns to the tank. When one brake circuitfails the second remains fully functional due to the mechanical contactof both spools in the 2-circuit remote powered brake valve and thesafety provided by the two hydraulic accumulators. The operatingforce remains unchanged.

Function of the parking brake system (LBS)

In the park position the wheel brake is applied with the force of thehighly pre-tensed spring of the spring loaded cylinder (13). When thehand brake valve (9) is moved into the „release“ position , the pressurefluid flows into the spring loaded cylinder and releases the parkingbrake. The pressure switch (11) indicates whether the hand brake isapplied.

Auxiliary braking system (ABS)

The design of the auxiliary braking system must correspond to thevalid legal regualtions.

Page 3: Hydraulic remotely powered braking systems General notes

LT 05-09 3/16 Rexroth Hydraulics

RE 66 226/06.00

2 45

6

11

913

1

6

10

14

12

8

2 3

1 4

5

11

69

13

6

7

1014

14

12

Hydraulic remotely powered braking system of decentralised design

1-circuit remotely powered braking system

1 Pump

2 Accumulator loading valve

4 Accumulator pressure warning switch

5 Inverted shuttle valve

6 Hydraulic accumulator

8 1-circuit remotely powered brake valve

9 Handbrake valve

10 Brake pedal

11 Parking brake warning switch

12 Brake light switch

13 Spring loaded cylinder

14 Wheel brake cylinder

2-circuit remotely powered braking system

1 Pump

2 Accumulator loading valve

3 Check valve

4 Accumulator pressure warning switch

5 Inverted shuttle valve

6 Hydraulic accumulator

7 2-circuit remotely powered brake valve

9 Handbrake valve

10 Brake pedal

11 Parking brake warning switch

12 Brake light switch

13 Spring loaded cylinder

14 Wheel brake cylinder

Page 4: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 4/16 LT 05-09

Technical data for all components (for applications outside these parameters, please consult us!)

System pressure bar Up to 200

Pressure fluid Mineral oil (HL, HLP) to DIN 51 524;

Pressure fluid temperature range °C – 20 to + 80

Viscosity range mm2/s 2.8 to 380

Degree of contamination Maximum permissible degree of contamination of the pressurefluid is to NAS 1638 class 9. We, therefore, recommend a filterwith a minimum retention rate of ß10 ≥ 75.

Attention!The cross-sections of the hydraulic transfer elements (pipes, hoses)must be selected so that, with low operating temperatures, thepressure drop between the hydraulic accumulator and brake cylinderis kept to a minimum.

Notes on installation of components

Page 5: Hydraulic remotely powered braking systems General notes

LT 05-09 5/16 Rexroth Hydraulics

RE 66 226/06.00

1 2BR

6

5

DS1

DS2

SP T

3

4

Function

The 1-circuit remotely powered brake valve is a directcontrolled pressure relief valve of 3-way design with astepless mechanical operation.It has a maximum pressure limitation of the secondary circiut andinfinitely adjustable pressure in the secondary circuit (braking circuit)which is in proportion to the travel of the operating element (4).

The pressure reducing valve (1-circuit remotely powered braking valve)consists mainly of the housing (1), control spool (2), main compressionspring (3), operating element (4) and the return spring (5).

The valve is operated via the operating element (4). This pushes themain control spring (3) against the control spool (2). Firstly the controlland closes at port T, afterwards the through flow is released. Thepressure which builds up in the brake line now simultaneously pushesthe spool against the main compression spring (3) by passing throughthe pilot oil drilling (6) behind the spool so that the brake pressure(secondary pressure) rises in proportion to the defelection of theoperating element (4). While keeping the deflection constant thecontrol spool (2) moves into the control position and holds the setpressure in the channel constant. The opening force of the operatingelement is, therefore proportional to its deflection. When the maincompression spring (3) is unloaded, the compression spring (5) movesthe control spool (2) in such a way that it closes and opens to T andthus unloads the secondary circuit (braking circuit).

Symbol

– Rubber parts must not be painted.

– Operating element must not be subjected to direct high pressurecleaning.

– Damaged seals must be replaced immediately.

– The cross-sections of the hydraulic transfer elements (pipes, hoses)must be selected so that, with low temperatures, the pressure dropbetween hydraulic accumulator and brake cylinder remains at aminimum.

– Tank pressure must not exceed the pressure being applied by thebrake.

– Maximum permissible degree of contamination of the pressure fluidis to NAS 1638 class 9. We, therefore, recommend a filter with aminimum retention rate of ß10 ≥ 75.

Notes on installation

1-circuit remotely powered brake valveType LT 05(to RE 66 144)

Series 2XNominal braking pressures 60, 80 and 100 bar

– Pipe line installation

– Small installation dimensions

– Integrated maximum pressure limitation for the brake circuit

– Brake pressure proportional to the operating force

– Low hysteresis

– Weight 2.8 kg

H/A

4436

/94

1-circuit remotely powered brake valve type LT 05 fitted with astandard brake pedal

Features

Page 6: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 6/16 LT 05-09

Ø 46,2

±0,1

==Ø 59,4 ±0,1

Ø 9

M8

42= =

42 60

= =

111

SP

147,

5ca

. 42

ca. 1

1

2

1

= =

DS1

12,59,5

DS2

129,

510

6,5

= =5,55,5

T

BR10

2

Ø15

128,

5

60

Port d1 Ød2 t1 t2

BR M16x1.5 27 12 3.7

SP M16x1.5 27 12 2.9

T M16x1.5 27 12 3.7

DS1 M12x1.5 27 12 2.9

DS2 M10x1 27 10 2.9

Ød2

d1

t 2t 1

Series 20 to 29 = 2X(20 to 29: unchanged installation and connection dimensions)

Nominal braking pressure 60 bar = 060

Nominal braking pressure 80 bar = 080Nominal braking pressure 100 bar = 100

Unit dimensions (Dimensions in mm)

Ordering details

Further details in clear texte.g. 12: fitted with a

standard brake pedal 1)

M = NBR seals, suitable formineral oil (HL, HLP) to DIN 51 524

Connection thread (see table below)

02 = Metric thread

LT 05 MK A –2X / / 02 M *

1 Name plate

2 Operating stroke

Assembly interface

SP = Accumulator for operating brake (operating circuit)

T = Tank

BR = Operating brake (braking circuit)

DS1 = Brake light pressure switch

DS2 = Accumulator pressure pressure switch

1) Standard brake pedal, Material No.: 00412419

Page 7: Hydraulic remotely powered braking systems General notes

LT 05-09 7/16 Rexroth Hydraulics

RE 66 226/06.00

9,5

DS1

12,5

DS2

104

80298 240

10

121,

5 111

ca. 18°

α

111170

BRSPT

= =5,55,5

BR

140,

599,5

122,

5

T

100

DS2

DS1

ca. 2

30

12 3

4

= =

50

4 x Ø914312

65

150

Unit dimensions (Dimensions in mm)

1-circuit remotely powered brake valvefitted with a standard brake pedalMaterial No: 00412419

Assembly interface in base plate

Base plate

appr

ox. 2

30

approx. 18°

1600

1400

1000

800

1200

600

400

200

0 20 40 60 80 100 120

Operating force, direct operated

Ope

ratin

g fo

rce

F in

N

Brake pressure BR in bar

Brake pedal variations LT 19 and LT 20 (further variations on request)

Type: LT 19 MKA-1X/000/00-S09Material No.: 00571680

Type: LT 19 MKA-1X/000H/00-S01Material No.: 00328534

Type: LT 20 MKA-1X/000H/00-S05Material No.: 00517761

Page 8: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 8/16 LT 05-09

2-circuit remotely powered brake valveType LT 07(to RE 66 146)

Series 2XNominal braking pressures 60, 80 and 100 bar

12

653

4

SP1 T SP2

DS1

M2

BR2BR1

27

7

H/A

4597

/95

2-circuit remotely powered brake valve type LT 07 fitted with astandard foot pedal

Features

– Pipe line installation

– Small intallation dimensions

– Integrated maximum pressure limitation of the braking circuit

– Brake pressure proportional to the operating force

– Synchronisation through low hysteresis

– All consumer ports on one side

– External brake pressure return (on request)

– Weight 5.5 kg

Function

2-circuit remotely powered brake valve is a direct controlledpressure relief valve of 3-way design with steplessmechanical operation.

It has a maximum pressure relief of secondary circuits and infinitelyadjustable pressure in the secondary circuits (braking circuits) whichis in proportion to the travel of the operating element (4).

With the failure of one brake circuit the second brake circuit remainsfully functional due to the mechanical contact of both spools (2). Theoperating force at the pedal remains unchanged.

The 2-circuit remotely powered brake valve consists mainly of thehousing (1) and control spool (2), main compression spring (3),operating element (4) and the return springs (5) and (6).

The valve is operated via the operating element (4). This pushes themain control spring (3) against both control spools (2). Firstly thecontrol land closes at channel T, afterwards the flow from SP and BRis released in both braking circuits.

The pressure building up in the brake lines pushes simultaneously viathe pilot oil drillings (7) behind the control spool against the maincompression spring (3), so that the brake pressure (secondary pressure)rises in proportion to the deflection of the operating element (4).With the deflection of the operating element kept constant the controlspool (2) moves into the control position and holds the definedpressure in channels BR1 and BR2 constant. The operating force ofthe operating element is, therefore proportional to its deflection.

When the main compression spring (3) is unloaded, the pressuresprings and the control spools move in such a way that they close SPand BR and open BR towards T and thus closes the secondary circuits(braking circuits).

Symbol

Notes on installation

– Rubber parts must not be painted

– Operating element must not be subjected to direct high pressurecleaning.

– Damaged seals must be replaced immediately.

– The cross-sections of the hydraulic transfer elements (pipes, hoses)must be selected so that with low temperatures the pressure dropbetween hydraulic accumulator and brake cylinder remains at aminimum.

– Tank pressure must not exceed the pressure being applied by thebrake.

– Maximum permissible degree of contamination of the pressurefluid is to NAS 1638 class 9. We, therefore, recommend a filterwith a minimum retention rate of ß10 ≥ 75.

Page 9: Hydraulic remotely powered braking systems General notes

LT 05-09 9/16 Rexroth Hydraulics

RE 66 226/06.00

t 2+

0,5

Z

t 1

Ød2±0,1

d1

Ød3

90°

Ø15

953429

20 27

DS1

212,

418

0,4

134,

4 98,4

BR1

ca. 1

1

95,4

144,

418

0,4

T

BR2M1

SP1

SP2M2

30 32

2

1

M8

42

42

Ø 46,2

±0,1

Ø 59,4 ±0,1

Ø 9

ca. 4

2

Series 20 to 29 = 2X(20 to 29: unchanged installation and connection dimensions)

Nominal braking pressure 60 bar = 060

Nominal braking pressure 80 bar = 080

Nominal braking pressure 100 bar = 100

Further details in clear texte.g. 12: fitted with a

standard brake pedal 1)

M = NBR seals, suitable formineral oil (HL, HLP) to DIN 51 524

Connection thread (see table below)02 = Metric thread

LT 07 MK A –2X / / 02 M *

Unit dimensions (Dimensions in mm)

Ordering details

1 Name plate

2 Operating stroke

SP1 = Accumulator operatingbrake (operating circuit 1)

SP2 = Accumulator operatingbrake (operating circuit 2)

M1 = Brake pressure connectionfeedback (brake circuit 1)

M2 = Brake pressure connectionfeedback (brake circuit 2)

DS1 = Pressure switch connection(brake light)

T = Tank

BR1 = Operating brake(brake circuit 1)

BR2 = Operating brake(brake circuit 2)

Assembly interface

Port d1 Ød2±0.1 Ød3 t1 t2 z

BR1; BR2 M16x1.5 16.4 26 1.5 12 0.05

SP1; SP2 M16x1.5 16.4 26 1.5 12 0.05

T M16x1.5 16.4 26 1.5 12 0.05

DS1 M12x1.5 12.4 20 0.9 11 0.1

M1 M10x1 10.4 20 1 8 0.05

M2 M10x1 10.4 20 1.5 8 0.05

1) Standard brake pedal, Material No: 00412419

Page 10: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 10/16 LT 05-09

1600

1400

1000

800

1200

600

400

200

0 20 40 60 80 100 120

2000

1800

BR2

SP2

DS1

M2

80

298

10

30 32170

M1

100

173,

5 127,

5 91,5

88,5

137,

517

3,5

205,

5

TBR1

42720

40°

50

31

SP1

9529 34

58

65

150143

124xØ9

68

Unit dimensions (Maßangaben in mm)

2-circuit remotely poweredbrake valve fitted with astandard brake pedalMaterial No. 00412419

Brake pedal variations LT 19 and LT 20 (further variations on request)

Brake pressure BR in bar

Operating force, direct operated

Ope

ratin

g fo

rce

F in

N

Type: LT 19 MKA-1X/000/00-S09

Material No.: 00571680

Type: LT 19 MKA-1X/000H/00-S01Material No.: 00328543

Base plate

Note on assembly:When assembling below the base plate it must be taken care thatthe movement of the pedal cannot be affected by dirt.

Type: LT 20 MKA-1X/000H/00-S05

Material No.: 00517761

Assembly interface in base plate

Page 11: Hydraulic remotely powered braking systems General notes

LT 05-09 11/16 Rexroth Hydraulics

RE 66 226/06.00

S2

S1

N

T

X P

1

2

3

Accumulator loading valveType LT 06(to RE 66 191)

Series 3XMaximum operating pressure 200 barFlow 70 L/min

Features F 89

005

Accumulator loading valve, type LT 06

The accumulator loading valve or pressure switch-off valve has thepurpose of keeping a pressure level within certain limiting values(switch-off pressure, switch-on pressure) in an accumulator circuit.The switching pressure difference is approx. 18 % of the switch-offpressure.

Note: If actuators (N) downstream from the pump produce a higherpressure than the switch-off pressure of the accumulator loadingvalve, then the accumulator circuit is raised to this pressure level.

The valve consists mainly of a pilot control with pressure settingelement (1), pressure compensator (2) and check valve (3).

Switching over of pump flow from accumulator loading intoneutral circulation

The pump delivers into the accumulator circuit via the check valve (3) duringthe loading procedure. For this the pressure is passed to the load signal sideof the pressure compensator (2) via the control line and pilot control. Thisthrottles the pump flow until the pressure, which builds up in the accumulatorcircuit, overcomes the spring force of the pressure setting element (1). Thepilot control element switches the load signal line of the pressure compensator(2) from S1 to T. The pressure compensator (2) then switches the pump flowfrom P to N and the check valve (3) closes. The loading process is completeand the pump flow flows with low ∆p through the loading valve.

Symbol

Technical data (for applications outside these parameters, please consult us!)

System pressure bar Up to 200

Operating pressure in accumulator circuit bar Up to 200

Flow From P to Sp L/min Approx. 17 (standard)

From P to N L/min Max. 70

Pressure fluid Mineral oil (HL, HLP) to DIN 51 524

Pressure fluid temperature range °C –20 to +80

Viscosity range mm2/s 2.8 to 380

Degree of contamination Maximum permissible degree of contamination of the pressurefluid is to NAS 1638 class 9. We, therefore, recommend a filterwith a minimum retention rate of ß10 ≥ 75.

Weight kg 2.0

Notes on installation– Port T must be led separately to the tank.

Switching over the pump flow from neutral circulation intoaccumulator loadingIf the pressure in the accumulator circuit decreases to the lower switching point(switch-on pressure), P is connected to the load signal chamber of the pressurecompensator (2) and the pump delivers again into the accumulator circuit.

Function

– Pipe line installation

– Simple installation

– Accumulator pressure orientated pump loading during loadingprocess

Page 12: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 12/16 LT 05-09

Ø11

69

19

35

NT X

S1S2S1

X

P36 12,528

38

66,5

2831S2

T

Ø7

50

57 4

Ø7 Ø11

100

34m

ax. 2

0

P

1

Ød2d1 t 2

t 1

Ordering details

LT 06 – A 06–3X / / 02 M *

Series 30 to 39 = 3X(30 to 39: unchanged installation and connection dimensions)

Pressure stage of accumulator circuit

Pressure stage 100 bar = 100

Pressure stage 150 bar (standard) = 150Pressure stage 200 bar = 200

Further details in clear text

M = NBR seals suitablefor mineral oil (HL, HLP) to DIN 51 524

Connection thread02 = Metric thread

Accumulator loading flowB18 = Approx. 6 L/min

B40 = (standard) approx. 17 L/min

Unit dimensions (Dimensions in mm)

1 Name plate

02Port d1 Ød2 t1 t2

P, N M18x1.5 32 12 1

S1, S2 M18x1.5 32 12 1

T, X M12x1.5 19 12 1

Page 13: Hydraulic remotely powered braking systems General notes

LT 05-09 13/16 Rexroth Hydraulics

RE 66 226/06.00

Hand brake valveType LT 08(to RE 66 148)

Series 2X

F 89

007

Features

The hand brake valve is designed as a direct operated 3-way pressurereducing valve and is designed for use in spring loaded brakingsystems; other applications, however, are also possible.

In position I (see Unit dimensions) of the hand lever the throughflow from S to B is open. The spring load braking system is, therefore,opened with the pressure applied in B. In this position the maximumdefined pressure in B is limited according to type of the valve 25, 40,60, 100 or 125 bar independent on the pressure at input S.

By moving the hand lever into the detent position II, the pressurefrom B to T is decreased directly proportional to the travel of thelever and the operating speed. The pressure at port B can be finelycontrolled with the hand lever. The spring load braking system isactivated.

The operating lever is released by lightly lifting the release ring (1).

Hand brake valve type LT 08 MMA-2X/...

Function

– Pipe line installation

– Integrated maximum pressure relief

– Good fine control

– Mechanically operated

Symbol

TSDS

B

Technical data (for applications outside these parameters, please consult us!)Supply pressure, max. bar 200

Tank pressure, max. bar 0.5

Pressure fluid Mineral oil (HL, HLP) to DIN 51 524

Pressure fluid temperature range °C – 20 to + 80

Viscosity range mm2/s 2.8 to 380

Degree of pressure fluid contamination Maximum permissible degree of contamination of the pressurefluid is to NAS 1638 class 9. We, therefore, recommend a filterwith a minimum retention rate of ß10 ≥ 75.

Weight kg 3.2

Page 14: Hydraulic remotely powered braking systems General notes

RE 66 226/06.00

Rexroth Hydraulics 14/16 LT 05-09

58°

ca. 2

01

10,5

119,

5

108,

5 77,5

49,5

Ø9

Ø15

100,

5

39 10

2219,5 35,5

S

T

DS

Y13

B

9880

60

=

==

=

105

60

61M8

80

2

1

3

Assembly interface

Ød2d1 t 2

t 1

Further details in clear text

M = NBR seals, suitable formineral oil (HL, HLP) to DIN 51 524

Connection thread02 = Metric thread

Series 20 to 29 = 2X(20 to 29: unchanged installation and connection dimensions)

Brake ventilation pressure

Pressure stage 25 bar = 025Pressure stage 40 bar = 040Pressure stage 60 bar = 060Pressure stage 80 bar = 080Pressure stage 100 bar = 100Pressure stage 125 bar = 125

LT 08 MM A –2X / / 02 M *

Ordering details

Unit dimensions (Dimensions in mm)

Pos. II Pos. I

View Y

Pos. I = Travel operation

Pos. II = Brake position, detented

1 Release ring

2 Connection possibility for apressure switch

3 Name plate

Port d1 Ød2 t1 t2

S, T, B M16x1.5 24.3 12 102

DS M12x1.5 18 12 1

appr

ox. 2

10

Page 15: Hydraulic remotely powered braking systems General notes

LT 05-09 15/16 Rexroth Hydraulics

RE 66 226/06.00

Relay valveType LT 09(to RE 66 152)

Series 1X

Features

– Relay valves are used in vehicles with very long brake lines or verylarge brake cylinder volumes.

– The connection is directly at the axis which is to be decelerated.

Function

The hydraulic relay valve is a direct operated proportional pressurereducing valve of 3-way design with hydraulic pilot.

The relay valve consists mainly of the housing (1), control spool (2),return spring (3) and bleed screw (4).

The valve is controlled via a hydraulic control pressure in port G. Thiscontrol pressure directly effects the control spool (2). Firstly the controlland closes at port T, afterwards the through flow from SP to BR isreleased.

The pressure which builds up in the brake line BR simultaneouslypushes via the pilot oil drilling (5) behind the control spool (2) againstthe control pressure so that the brake pressure rises in proportion tothe control pressure. With the control pressure being held constantthe control spool (2) moves into the control position and holds thevalue set in channel BR constant. When the control pressure decreasesthe return spring closes via the control spool (2) from SP to BR andopens BR to T, so that the braking circuit is unloaded.

Symbol

1 2

BR

5

SP T3

4

G

Technical data (for applications outside these parameters, please consult us!)

Supply pressure, max. bar 200

Control pressure, max. bar 100

Operating brake pressure, max. bar 100

Pressure fluid Mineral oil (HL, HLP) to DIN 51 524

Pressure fluid temperature range °C –20 to +80

Viscosity range mm2/s 2.8 to 380

Degree of pressure fluid contamination Maximum permissible degree of contamination of the pressurefluid is to NAS 1638 class 9. We, therefore, recommend a filterwith a minimum retention rate of ß10 ≥ 75.

Weight kg 1.3

– The cross-sections of the transfer elements (pipes, hoses) must beselected so that with low operating temperatures the pressure lossbetween hydraulic accumulator and braking cylinder is kept to aminimum.

– Preferrably the accumulators should be installed near the relayvalve.

Notes on installation

RD 66 226/06.00

Page 16: Hydraulic remotely powered braking systems General notes

16/16 LT 05-09

RE 66 226/06.00

Mannesmann Rexroth AGRexroth Hydraulics

D-97813 Lohr am MainJahnstraße 3-5 • D-97816 Lohr am MainTelefon 0 93 52 / 18-0Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0eMail [email protected] www.rexroth.com

The specified data is for product descriptionpurposes only and may not be deemed to beguaranteed unless expressly confirmed in thecontract.

All rights reserved – Subject to revision

Mannesmann Rexroth Limited

Cromwell Road, St Neots,Cambs, PE19 2ESTel: 0 14 80/22 32 56Fax: 0 14 80/21 90 52E-mail: [email protected]

21,5114

27

14SP T

BRG

1

2

57,5 18

1428

14

93 21

39,5

100

80

60

40

20

0 20 40 60 80 100

T SP G

BR

70 12,53494

(164)

452 x Ø 10,2 5

622540

37

SW7

(87)

72 ±

0,1

2

5252

1 2

49

100

80

60

40

20

0 20 40 60 80 100

Ød2

d1

t 2 m

int 1

Ød2

d1

t 2 m

int 1

Unit dimensions (Dimensions in mm)

Type: LT 09 HA11-1X/150/02V

Material No.: 00563937

Port d1 Ød2 t1 t2

G M16x1.5 27 5 12

SP M22x1.5 34 5 14

BR M27x2 – – 16

T M33x2 50 4 18

1 Bleed screw

2 Name plate

Port d1 Ød2 t1 t2

G M14x1.5 21 1.5 12

SP M16x1.5 23 1.5 12

BR M16x1.5 23 1.5 12

T M16x1.5 23 1.5 12

Type: LT 09 HG-1X/125/02M

Material No.: 00375749

Out

put p

ress

ure

BR in

bar

Control pressure G in bar

Control pressure G in bar

Out

put p

ress

ure

BR in

bar

7 A/F