hydraulic oil tank...tana protrack® reports (additional option) • monthly operational reports...
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L a n d f i l l C o m p a c t o r
The mosT produCTive CompaCTor on The markeT Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing forceCrushing teeth Size, shape and number optimized to achieve maximum compaction
Tana ProTrack® To minimize downtime and improve cost analysis
Cru s hing f orCewww.tana-na.com I www.tanarecycling.com
Tana North America3202 Clovis RoadLubbock, Texas 79415Telephone: 806-771-9944Fax: 806-771-9945Email: [email protected] Revi
sed
prin
t Jan
uary
201
3.
L a n d f i l l C o m p a c t o r
power Transmission•Closedcircuit,hydrostatictransmission•Separatesystemsforbothdrums•Twospeedranges•Onejoy-stickcontrolsdrivingspeedanddirection• Infinitevariablespeedcontrol
Pumps•Onetandempumparrangement•Variabledisplacementaxialpistonpumpswithelectrical proportionalcontrol
Motors•Fourvariabledisplacementplug-inmotors
Cooling of hydraulic system•Air-operatedoilcooler•Removableairfiltrationscreen
Hydraulic oil filtration•Returnlinefilterandtwochargepressurefilters,hydraulicoil fillingfilter
Final drive planetary system•Transmitshydraulicoutputtothedrums•Three-stageplanetarygearboxes(2pcs)• Integratedmulti-diskhydraulicparkingbrake•Splashlubricationsystem
brakes •Servicebrakes:hydrostatictransmissionactsasservicebrakes,aseparatecircuitforeachdrum
•Parking/emergencybrakes:hydraulicallyreleased,spring-actuated multi-diskbrakeintegratedintoplanetarysystem
auxiLiary hydrauLiCsOpencircuitsystemwithelectro-hydraulicloadsensing(LS)control.
Pump•Variabledisplacementaxialpistonpump
Directional control valve•Electro-hydraulicproportionalcontrol
hydrauLiC oiL Tank Thehydraulicoiltankislocatedinsidetheenginehood•Electricfillingpumpwithfilter•Oillevelindicatorwithalarm•Breatherfilter
fueL TankThe201gallon(760liter)tankislocatedinsidetheupperframeundertheoperatorcabin•Lockablefillingcap•Servicehatch•Suctionstrainer•Draincock•Levelsensorwithalarm
eLeCTriCaL equipmenT•24VDCsystem•Batteries12V170Ah,2pcs•Lights:front4pcs,rear4pcs•Horn•Socketforhandlightinenginecompartment•Back-upalarm,maincircuitbreaker,voltagereducerforradio
Fordetails,pleasecontactTanaNorthAmericaorvisittheirwebsiteatwww.tana-na.com
Weightsandmeasurementsaregivenwithinnormaltolerances.Manufacturerreservestherighttoaltertheaboveasnecessary.Somefeaturesshownmaybeoptionalandnotstandard.
TANA
compaction drum
s – two full width drums with forged so
lid stee
l cru
sh
ing
teeth.
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7390
3520
4380
4320
5000
4060
2900
9200
880
670
1960
7390
3520
4380
4320
5000
4060
2900
9200
880
670
1960
7390
3520
4380
4320
5000
4060 2900
9200
880
670
1960
4390
7430
7430
890
9230
generaL informaTionWeight ....................................................................115,000-121,000lbs(52,000-55,000kg)Totallength ...........................................................................................................363inches(9,230mm)Totalwidth.............................................................................................................. 197inches(5,000mm)Totalheight ............................................................................................................170inches(4,320mm)Wheelbase........................................................................................................... 160inches(4,050mm)Groundclearance .................................................................................................35inches(890mm)Lengthwithoutdozerblade ..........................................................293inches(7,430mm)Widthwithoutdozerblade ..............................................................173inches(4,390mm)Insideturningradius .................................................................................130inches(3,310mm)Drivingspeedranges ..............................................................................0–4.5mph(0–7km/h)Maximumcrushingforce .............................................................................57,327lbs(255kN)
CompaCTion drumsUniformfullwidthdrumswithforgedsolidsteelcrushingteeth.Adjustablescraperbarsonbothsidesofthedrumsandadjustablesteelwirecuttersintheendsofdrums. Front/rear drumCrushing/compactionwidth .......150in./150in.(3,800mm/3,800mm)Diameterincludingcrushingteeth 64in./64in.(1,620mm/1,620mm)Numberofcrushingteeth ....................................................................................110pcs/110pcsHeightofcrushingteeth ...............................................8in./8in.(200mm/200mm)Numberofscraperbars .............................................................................................. 20pcs/20pcsNumberofwirecutters ..........................................................................................................2pcs/4pcs
dozer bLadeThedozerbladeisoperatedwithtwohydrauliccylindersanditisequippedwithtwoarms.Armjointsarewithhardenedpinsandsphericalbearings.• Width...................................................................................................................... 197inches(5,000mm)• Height ....................................................................................................................... 77inches(1,960mm)• Movementabovegroundlevel ..............................................48inches(1,230mm)• Movementbelowgroundlevel ........................................................6inches(140mm)•Upperpartofblade:trashscreen• Bolt-mountedreversiblecuttingedges
frameTheframeisconstructedoftwomodulardrumframesconnected togetherwithalongitudinalupperframe.Thedrumframeactsasa shellaroundthedrum,whichhelpstopreventwasterisingintothe upperpartsofthemachine.
Theupperframeisequippedwithcenterpointarticulationoperatedwithtwohydrauliccylinders.•Articulationlinksareequippedwithhardenedpinsandsphericalsteelbearings
•Angleofarticulation:left40degrees;right40degrees
serviCe pLaTforms and proTeCTionServiceplatformsandstepsareequippedwithhandrailsand non-slipsafetysurfaces.Enginehousingisprotectedwithlockablehoods.Hoodsswingopenoutofthewaytoexposeallenginecomponentsforeasyaccess.
vandaLism proTeCTion•Lockablecabin,enginecompartmentandfueltankfillingcap•Electronickeyforignition
engine Cummins QSX15-C535•Turbocharged,6cylindersinline,after-cooledelectricallycontrolled dieselenginethatcommunicateswiththeTCSsystem
•FulfillsU.S.EPA&CARBTier3andEUStageIIIAnon-roademissioncertificates
•Maximumpower:589hp(439kW)/1,800-2,000rpm•Powerrating:535hp(399kW),(SAEJ1995)•Maximumtorque:1,873lb-ft(2,539Nm)/1,400rpm
Engine equipment•Drytypeaircleanerwithreplaceableprimaryandsafetyelement•Built-inpre-cleanerandserviceindicator•1piecefuelfilterandwaterseparator•1pieceoilfilter•Exhaustmuffler•Radiatorwithseparatechargeaircooler•Startermotor24V•Alternator24V,70A
TANA E520 Landfill Compactor
state of the art information management systemMaximum uptime •Remoteaccessforquickerandmoreaccuratetroubleshootingbycustomer
and TANAtechnicalsupport•Criticalalarmnotificationscanbesenttomultiplepeoplebye-mail•Remindersforscheduledmaintenancecanbesenttomultiplepeoplebye-mail
Operational Cost Analysis through TANA ProTrack® reports(additionaloption)•Monthlyoperationalreportsprovidedthroughe-mailse.g.workinghours,fuelconsumption,workload…
Optimized landfill space usage and efficient volume reduction •Adigitallyimportedfillingplangivestheoperatorarealtimeviewofdensitycompactionresultsthroughacolor3Dinterface
•Coloredsquaresindicatedensitycompactiongoalhasbeenachieved
Increased Profits Realized•Reductioninthenumberofpasseswillreducethetotalfuelconsumptionwhileachievingmaximimumdensitycompaction
•Machineuptimeisincreasedthroughreducedidletimeandunplanned transfers
•AlldataissenttoTANAProTrack®wherereportscanbegeneratedand combinedwithotheroperationalinformation
•Resultsinflattersurfacesanduniformdensitycompactionon theentirelandfill
Effortless use •Clear,colortouchscreen,Windows-basedsoftware•Onlinedownloadingofworkplansandsoftwareupdates•Remoteconnectionresultsinquickertrouble-shootingandproblemsolvingcapabilities
•Updatesandcorrectiveactioninstructionsareavailablereal-timethroughthecomputerdisplayaslongasinternetconnectionisavailable
Tana proTrack®
Tana proLoc® (optional)
Cabin and ConTroLs Equipment•Pressurized,heatandsoundinsulatedcabinwithcabinlights
• InsulationmaterialsinaccordancewithISO3795-73.5dB(A)NoiseLevel
•Air-suspendedswivellingoperator’sseatwithheadrest,built-incontrols,heatedseatandseatbelt
•Laminatedsafetyglasswindows•Socketformobilephonecharger,radio/CD/USBplayer•Frontandrearwindshieldintermittentwipersandwashers, withasunvisor
•HeaterandA/Cunit•Emergencyexit,lockabledoor,shelfandlockers,externalrear-viewmirrors,footsupport,insidemirror
•Replaceablecabinairfilters-pre-filtergradeEU3-microfiltergradeEU7,gradeEU14(option)-activecarbonfilter(option)
Gauges included in TANA Control System (TCS)•Engineoilpressure,engineintakemanifold,engineoilandhydraulicoiltempature,enginecoolant
•Finaldriveplanetarytemperature•Fuellevel,totalfuelconsumption•Voltage,tachometer,boostpressure,engineworkinghours
•Engineloadrate
System warnings in TCS(indicatorlight,audiblewarningandalarmlog)•Engineairfiltercontamination•Hydraulicoiltemperature•Lowhydraulicoillevel•Highhydraulicoilcontamination•Fuellevel•Planetaryfinaldrivetemperature•Hydraulicoilreturnlinefiltercontamination•Chargepressurefiltercontamination•Lowchargepressure•Voltage•Additionalalarmstotalmorethan500.
Controls•Transmissionon/offandparkingbrake•Emergencyshutdown• Ignitionswitch:poweron/offandstarting•Heaterandairconditioningunit,cabintemperaturecontrol•Windshieldwipersandwashers,lights
Joystick controls integrated in arm-rests•Controlleverswillreturntoneutralpositionautomaticallywhenrealeasedandallrelatedmovementswillstop
•Lefthandjoystickcontrolsdrivingspeed,directionandcontrolsoptionalbucketandspeedrangeselection
•Righthandjoystickcontrolssteering,dozerbladeandhorn
rops / fopsIntegratedincabinstructure•ROPSinaccordancewithISO3471:2008•FOPSinaccordancewithISO3449:2005
Tana proTrack®
•Offerson-lineinformation•Monthlyoperationalreports•GPSavailable
a smart gps solution for efficient landfill management4040
4050
Measurements in Millimeters