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Version # 1-1-2 Trainee Manual A215 CITY OF SASKATOON Water and Sewer Section Hydrant Replacement Trainee Manual

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Page 1: Hydrant Replacement Trainee Manual - Saskatoon · Hydrant Replacement Trainee Manual Introduction The objective of this manual is to train staff on how to replace a hydrant in a timely

Trainee Manual

A215 CITY OF SASKATOON Water and Sewer Section

Hydrant Replacement Trainee Manual

Version # 1-1-2

Page 2: Hydrant Replacement Trainee Manual - Saskatoon · Hydrant Replacement Trainee Manual Introduction The objective of this manual is to train staff on how to replace a hydrant in a timely

C I T Y O F S A S K A T O O N

Hydrant Replacement Trainee Manual

© City of Saskatoon

Version # 1-1-3

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Table of ContentsINTRODUCTION ......................................................................... 1

PROCEDURAL OVERVIEW ..................................................... 1

METHOD AND TECHNIQUES ................................................. 3 PRE-REPAIR.................................................................................. 3 GENERAL EXCAVATION SAFETY ............................................... 14 PREPARING FOR REPAIR............................................................. 16 HYDRANT INSTALLATION.......................................................... 29 ATTACHING A SACRIFICIAL ANODE .......................................... 35 POST REPAIR .............................................................................. 40 BACKFILLING, GENERAL INFORMATION ................................... 47

RESOURCES REQUIRED ........................................................ 56 PEOPLE ....................................................................................... 56 EQUIPMENT ................................................................................ 56 MATERIAL.................................................................................. 65

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Hydrant Replacement Trainee Manual

Introduction The objective of this manual is to train staff on how to replace a hydrant in a timely and efficient manner while, minimizing disruption in service, and insuring the hydrant replacement meets current standards. Should substandard conditions of the peripheral infrastructure be identified, further renovations will be performed. This manual only applies to the replacement of a hydrant, not hydrant repair.

Procedural Overview The Clearances and Locations Work Group will acquire clearances for all utilities, (Gas, power, water, sewer, phone, cable, etc.) before the excavation begins. The Clearances and Locations Work Group will provide the required location numbers, job numbers, drawings and forms to the Supervisor IV as well as organize the removal of some site obstructions i.e. trees and utility poles. The Clearances and Locations Work Group will notify the railway Roadmasters (CN&CP) in advance of work progress near railroad corridors.

All vehicles must be circle checked and the results logged before use. The Supervisor IV or the Clearances and Locations Work Group representative will mark out the water and sewer lines and meet the other utility representatives at the replacement site. The Supervisor IV ensures the Deep Excavation Notification form is submitted prior to excavation. The Supervisor IV will request that the Sign Shop and/or the labourers install the required traffic control devices. Every effort must be made to notify the public affected by a water outage prior to shutting down a water supply line. Before beginning the Supervisor IV will ensure that any buried utilities have been de-energized, if required. The Supervisor IV will coordinate, select and acquire all required equipment and materials and deploy their crew to the job site.

Before using the equipment the tandem axle truck and excavator/backhoe operators must perform circle checks, log results and ensure that the regular maintenance schedule for that equipment has been adhered to. The tandem truck operator will ensure that the trailers are clean and in proper working order and the emergency water supply trailers are completely filled before storing. The tandem truck operator will haul the emergency water supply, shoring and crew trailers - transporting the emergency water supply trailer first and turning on its heater if required. The tandem axle truck operator will notify Central Dispatch of the emergency water supply trailer’s location.

The Supervisor IV will decide on the hydrant location and size of excavation and discuss with the excavator/backhoe operator the best method for excavating. All staff must wear the required personal protective equipment. Asphalt and/or concrete must be stripped, separated and hauled to a designated reclamation site. Where possible excavate parallel to the hydrant branch. Consider the location of other buried utilities. The labourers must locate and expose (shallow buried) underground utilities by hand. The labourers shall communicate the location of all buried utilities to the excavator/backhoe operator. Support all buried utilities as required by their owner’s specifications. The labourers shall inspect shoring before use. The Supervisor IV will confirm that the shoring is in proper working order and installation is in accordance with regulations. Personnel are kept clear when lifting and lowering shoring and/or materials. The shoring is installed with the assistance of the excavator/backhoe in accordance with manufacturer’s recommendations. Shoring must be placed in excavation in such a manner as not to disturb any buried utilities. Shoring must be expanded to support trench walls and endplates installed if required. The access/egress ladder must be in place while

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Hydrant Replacement Trainee Manual

persons are in the excavation. Labourers shall observe the trench walls for signs of collapse throughout the replacement. If at any time a bottom labourer is in danger the other labourers must immediately summon their exit from the excavation.

The labourers will ensure the tools and crew trailer are clean and in proper working order. The top labourer will assemble and pass all the required tools and materials to the bottom labourer. The labourers will disinfect tools and equipment before use on the hydrant replacement. The hydrant will be replaced according to the Trainee Manual. Replace hydrant branch up to 1m (3ft) beyond the face of curb. If present the hydrant drainpipe must be plugged. The pipe must be thoroughly cleaned. The hydrant gasket must be clean and flexible (warm to insure flexibility if required). Ensure coupler and pipe ends are aligned. Ensure the hydrant stands plumb, the hose nozzles are parallel with the curb and the pumper nozzle is aligned with the hydrant branch. Ensure hydrant breakaway flange is at proper grade. Hydrants should never be used to throttle water flow and shall be operated only in the fully open position. Do not force the hydrant in the opening direction beyond the fully open position. Open hydrants quickly and close very slowly. Ensure the hydrant is shut off completely. Compression hydrants must not be over tightened. A quickie saw is not recommended on asbestos cement pipes, as pipe containing asbestos will create dangerous airborne particles while cutting. A recognized dangerous goods carrier must transport asbestos-cement pipe pieces over 5-kgs. Install Cathodic Protection as per the Trainee Manual. Couplers must be blocked securely.

The top labourer will install the throttle valve and discharge hose for the hydrant flushing, and operate the hydrant. The water line shall be re-energized/filled. The Supervisor IV will perform or monitor the performance of the water line flushing and water quality testing. The bottom labourer will observe the new replacement for leaks. The Supervisor IV will ensure the repair meets all specifications and recommended practices. Backfill all buried utilities as required by their owner’s specifications and confirm backfill specifications have been met. The top labourer will direct the tandem axle truck operator to dump the backfill material. The Supervisor IV ensures backfill material meets the requirements. Soil and granular material must be compacted to a standard proctor density minimum of 98% and be free from frozen or substandard backfill material. Non-shrink backfill must be used beneath concrete or paving stone sidewalks or driveways. Pavement cut will be left down if instructed by the Asphalt Supervisor. Final grade of all excavations must be smooth and level.

Driveways, road surfaces and sidewalks must be swept clean. The Supervisor IV will inspect the site for cleanliness before leaving the site. All unnecessary traffic control devices will be removed from the roadway prior to leaving the site. The Supervisor IV will submit a plan of the closed valves to the Valve Supervisor. The Supervisor IV will ensure that all the required forms and documentation are complete and submitted - at the end of the day the job is completed. The Clearances and Locations Work Group will update the manual and electronic records.

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Hydrant Replacement Trainee Manual

Method and Techniques

Pre-Repair

As the Water Service Disruption Reports appear, each request for repairs needs to be followed through first by prioritizing them, then submitting them to the Clearances and Locations Work Group.

Notes:

City of Saskatoon - Water Service Disruption Report Memo #

Location: ______________________________________________________________ WRR #: _________________

Call to Dispatch: _________ Time Dispatched: _________ Arrival Time: _________ Completion Time: _________

Crew Members: __________________; Date Initiated: ____________; Outage Notification Given: ____ Yes; ____ No;

Type of Interruption Units Affected (Number without service)Water Main: _____ Valve: _____; Houses: ___; Comments: _______________________________________Water Conn: _____ Hydrant: _____; Apartments: ___; Comments: ___________________________________Curb Stop: ____; (M/S ___; P/S ___; C/S ___;) School: ___; Comments: ______________________________________Curb Box: Raise ____; Lower ____; Business: ___; Type: ___________________________________________Primary Main: ____; Private Leak: _____; Other: _______ _____________________________________________Primary Valve: ____; Frozen Conn: _____; ____________________________________________________________

Valves out of ServiceVALVES OPERATED Valve Off Crew On CrewLocation of Valve GIS No. YYMMDD Time Initials YYMMDD Time Initials

Hydrants out of Service Hydrant Off Crew On CrewLocation of Hydrant GIS No. YYMMDD Time Initials YYMMDD Time Initials

Connection drawings for: _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Excavation Obstructions: Additional Information Required:Tree: _____ Comments: ____________________________________________ Correlation Required: ______ Yes; ______ No;Utility Pole: _____ Comments: _____________________________________ Slow Leak: ______ Yes; ______ No;Fence: _____ Comments: __________________________________________ Hydro Excavate: _______ Yes; _______ No;Vehicle: _____ Comments: _________________________________________ Washout Visible: _______ Yes; _______ No;Pavement: ___; Concrete: ___; Paving Stone: ___; Blvd: ___: Broke into Sanitary Main: ______ Yes; _____ No;Other: ____________________________________________________ Broke into Storm Main: ______ Yes; ______ No;

Temporary Water Provisions: Traffic Controls:Water Trailer: _______ (On Site); ________ (Arranged For); Detour Required: ______ Yes; ______ No;Temporary Connection: _______ (Installed); ________ (Arranged For); Bus Route: ______ Yes; ______ No;From: _______________________; To: _________________________; Post for No Parking: _______ Yes; ______ No;Fill-up: _______ (Time On); _______________ (Time Off); ________________

PROPERTY DAMAGE: Yes: _______; No ________;

OTHER REMARKS / OBSERVATIONS:

Figure 1 - Water Service Disruption Report.

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Section A of the Water Service Disruption Report contains the general data, the type of interruption, the units affected, and all the valves out of service.

Notes:

City of Saskatoon - Water Service Disruption Report Memo #

Location: ______________________________________________________________ WRR #: _________________

Call to Dispatch: _________ Time Dispatched: _________ Arrival Time: _________ Completion Time: _________

Crew Members: __________________; Date Initiated: ____________; Outage Notification Given: ____ Yes; ____ No;

Type of Interruption Units Affected (Number without service)Water Main: _____ Valve: _____; Houses: ___; Comments: _______________________________________Water Conn: _____ Hydrant: _____; Apartments: ___; Comments: ___________________________________Curb Stop: ____; (M/S ___; P/S ___; C/S __School: ___; Comments: ______________________________________Curb Box: Raise ____; Lower ____; Business: ___; Type: ___________________________________________Primary Main: ____; Private Leak: _____; Other: _______ _____________________________________________Primary Valve: ____; Frozen Conn: _____; ____________________________________________________________

Valves out of ServiceVALVES OPERATED Valve Off Crew On CrewLocation of Valve GIS No. YYMMDD Time Initials YYMMDD Time Initials

Figure 2 - Section A of Water Service Disruption Report

Section A of the Water Service Disruption Report contains the general data, the type of interruption, the units affected, and all the valves out of service.

Notes:

Hydrants out of Service Hydrant Off Crew On CrewLocation of Hydrant GIS No. YYMMDD Time Initials YYMMDD Time Initials

Connection drawings for: _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Excavation Obstructions: Additional Information Required:Tree: _____ Comments: __________________________________________Correlation Required: ______ Yes; ______ No;Utility Pole: _____ Comments: ____________________________________Slow Leak: ______ Yes; ______ No;Fence: _____ Comments: ________________________________________ Hydro Excavate: _______ Yes; _______ No;Vehicle: _____ Comments: _______________________________________Washout Visible: _______ Yes; _______ No;Pavement: ___; Concrete: ___; Paving Stone: ___; Blvd: ___: Broke into Sanitary Main: ______ Yes; _____ No;Other: _________________________________________________Broke into Storm Main: ______ Yes; ______ No;

Temporary Water Provisions: Traffic Controls:Water Trailer: _______ (On Site); ________ (Arranged For); Detour Required: ______ Yes; ______ No;Temporary Connection: _______ (Installed); ________ (Arranged For); Bus Route: ______ Yes; ______ No;From: _______________________; To: ______________________Post for No Parking: _______ Yes; ______ No;Fill-up: _______ (Time On); _______________ (Time Off); ________________

PROPERTY DAMAGE: Yes: _______; No ________;

OTHER REMARKS / OBSERVATIONS:

TWE 03/0401

Figure 3 - Section B of Water Service Disruption Report

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Hydrant Replacement Trainee Manual

The Clearances and Locations Work Group will provide drawings, utility locations, location numbers, and any required forms. If required the Clearances and Locations Work Group will coordinate the removal of objects obstructing the excavation like trees and utility poles.

Notes:

Figure 4 – The Clearances and Locations Work Group

A daily work sheet is created to provide other departments with the location of the Water & Sewer work being preformed that day.

Notes:

DATE: Friday May 9 - 03 Water and Sewer Maintenance Section

PIECOWYE:W&SMT1

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Current 1006 Tiffin Crescent Sanitary Connection MBL 664 3112 5-6500 05-270 S/S LABOURERS - Parker/Klassen2nd Massey Drive & Marr Avenue Water Main MP1 146 3114 5-6100 02-150 On Site BACKHOE OPERATOR - Dmytrowich - 2343Hold 175/303 Delaronde Road Repair C/B Lead MP1 775 3079 5-6710 07-310 On Site 27126 T/A OPERATORS - PingueHold Arnhem St. & McNaughton Avenue Hydrant (McAvity) MP2 243 3059 5-6300 02-160 On Site 23535 Hold Field House Water Connection MBL 49246 1724067 5-6410 02-170 Crew

:W&SMT2

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Hold Clarence Avenue - 8th St. - 9th St. Water Main MP1 146 3115 5-6100 02-150 S/S LABOURERS - Hold 15 Moxon Crescent Sanitary Connection MBL 664 3108 5-6500 05-270 S/S BACKHOE OPERATOR -

MBL T/A OPERATORS - MBL MBL

:W&SMT3

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Hold Dudley Street Cathodic Protection FMP 46806 1724067 5-6100 17-596 N/A LABOURERS - MBL BACKHOE OPERATOR -

MBL T/A OPERATORS -

MBL Hold 8th Street Yard Cleanup Yard MBL 49195 1724067 5-6100 02-150 N/A

:W&SMT4

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

MBL LABOURERS - Hold Isabella Street / Eastlake Avenue Repair C/B Lead MBL 48959 1724067 5-6710 07-310 S/S BACKHOE OPERATOR - Hold Isabella Street / Eastlake Avenue Valve (WPL) MP2 146 3031 5-6200 02-150 S/S 1168 T/A OPERATORS -

MBL MBL

DAY OFF/EDO VACATION: SICK: OTHER: ADDITIONAL STAFFING:

Ross, Young, Maskwa & Crews, Olchove, Hilton, Swidzinski Collins - Medical Loader - Cousins @ Landfill -

Priority Legend (MP1) Maintenance Priority - (MBL) Maintenance Backlog - (MPS) Maintenance Program Support - (FMP) Funded Maintenance Program

Pending Water & Sewer Work

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21925

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21924

Hold 4200 Block Taylor Street Sanitary MH F&C MBL 563 5-6620 05-260 Crew 8575

Hold 412 Avenue C South Curb Stop (C&S) MP2 48237 1724067 5-6400 02-170 S/S

Hold 213 Avenue I South Curb Stop (C&S) MP2 48150 1724067 5-6400 02-170 S/S

Hold 4th Avenue & 23th Street San Bev Top MBL 573 3012 5-6620 05-260 S/S 3813

Hold Ottawa Avenue / 20th Street San Bev Top FMP 573 3068 5-6620 05-260 S/S 3231

A B

C

Figure 5 - Daily Work Sheet

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Hydrant Replacement Trainee Manual

Section A shows the tasks for each Supervisor IV. In this view - status, location, repair type, priority, GIS #, job #, location #, activity #, and GL # are shown. Staff not at work are listed at the bottom of section A.

Notes:

DATE: Friday May 9 - 03 Water and Sewer Maintenance Secti

PIECOWYE:W&SMT1

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Current 1006 Tiffin Crescent Sanitary Connection MBL 664 3112 5-6500 05-2702nd Massey Drive & Marr Avenue Water Main MP1 146 3114 5-6100 02-150Hold 175/303 Delaronde Road Repair C/B Lead MP1 775 3079 5-6710 07-310Hold Arnhem St. & McNaughton Avenue Hydrant (McAvity) MP2 243 3059 5-6300 02-160Hold Field House Water Connection MBL 49246 1724067 5-6410 02-170

:W&SMT2

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Hold Clarence Avenue - 8th St. - 9th St. Water Main MP1 146 3115 5-6100 02-150Hold 15 Moxon Crescent Sanitary Connection MBL 664 3108 5-6500 05-270

MBL MBL MBL

:W&SMT3

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Hold Dudley Street Cathodic Protection FMP 46806 1724067 5-6100 17-596 MBL

MBL

MBL Hold 8th Street Yard Cleanup Yard MBL 49195 1724067 5-6100 02-150

:W&SMT4

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

MBL Hold Isabella Street / Eastlake Avenue Repair C/B Lead MBL 48959 1724067 5-6710 07-310Hold Isabella Street / Eastlake Avenue Valve (WPL) MP2 146 3031 5-6200 02-150

MBL MBL

DAY OFF/EDO VACATION: SICK:

Ross, Young, Maskwa & Crews, Olchove, Hilton, Swidzinski Collins - Medical

Priority Legend (MP1) Maintenance Priority - (MBL) Maintenance Backlog - (MPS) Maintenance Program Support - (FMP) F

Figure 6 - Daily Work Sheet Section A

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Section B shows additional information on signing, GIS#, utility locations, staffing and comments.

Notes:

on

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

S/S LABOURERS - Parker/Klassen On Site BACKHOE OPERATOR - Dmytrowich - 2343 On Site 27126 T/A OPERATORS - Pingue Gravel required to completeOn Site 23535 Crew

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

S/S LABOURERS - No homes out!S/S BACKHOE OPERATOR -

T/A OPERATORS -

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

N/A LABOURERS - BACKHOE OPERATOR -

T/A OPERATORS -

N/A

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

LABOURERS - S/S BACKHOE OPERATOR - S/S 1168 T/A OPERATORS -

OTHER: ADDITIONAL STAFFING: COMMENTS:

Loader - Cousins @ Landfill -

Funded Maintenance Program

Figure 7 - Daily Work Sheet Section B

Section C shows work pending.

Notes: Pending Water & Sewer Work

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21925

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21924

Hold 4200 Block Taylor Street Sanitary MH F&C MBL 563 5-6620 05-260 Crew 8575

Hold 412 Avenue C South Curb Stop (C&S) MP2 48237 1724067 5-6400 02-170 S/S

Hold 213 Avenue I South Curb Stop (C&S) MP2 48150 1724067 5-6400 02-170 S/S

Hold 4th Avenue & 23th Street San Bev Top MBL 573 3012 5-6620 05-260 S/S 3813

Hold Ottawa Avenue / 20th Street San Bev Top FMP 573 3068 5-6620 05-260 S/S 3231

Figure 8 - Daily Work Sheet Section C

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The Supervisor IV will pick up all materials that can be transported with a ¾ ton truck from Public Works stores. (For larger material a truck hoist or tandem truck will be used)

Notes:

Figure 9 – Public Works Stores

Representatives from utility companies can field locate their lines if required. All buried and overhead utilities shall be identified and marked prior to beginning an excavation. The Clearances and Locations Work Group representative or the Supervisor IV will mark the city owned utilities. Locations of the utilities will be determining factors in performing the excavation.

Notes:

APWA Colour Codes

Figure 10 - APWA Colour Codes

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Choose the excavator/backhoe and shoring types based on the size of excavation and soil conditions.

Notes:

Figure 11 - Shoring

Upon arrival at the work site, a good spot for the trailers will be determined in order to keep them clear of the excavation.

Notes:

Figure 12 – Trailer Location

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Every effort will be made to notify the public affected by a water outage. Emergency water supply trailers and temporary hook ups are options to consider when there is a water outage. A generic notification letter may be posted on apartments (front and rear doors) where notifying all individuals affected is not possible.

Notes:

Figure 13 - Emergency Water Supply Trailer

Every effort should be made to cut the asphalt or concrete with an earth saw (winter), quickie saw or asphalt saw (summer) prior to excavating.

Notes:

Figure 14 - Asphalt Saw

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Asphalt or concrete will be stripped, separated and hauled away to the designated reclamation site. Asphalt and concrete can be recycled.

Notes:

Figure 15 - Recycling

Once the various conditions are evaluated, the dimensions of the excavation will determine the type of shoring selected. When excavating to repair a hydrant, ensure that the majority of the excavation is on the opposite side of the sewer main, - if possible.

Notes:

Figure 16 - Excavator/backhoe

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If the hydrant being replaced is in an industrial, commercial or school area or on any water main equal to or greater than 300mm (12inches), it shall have a valve installed on its lead.

Notes:

Hydrant Lead Valve

Water Main

Figure 17 – Hydrant Lead Valve

The trench will be sorted into salvageable material (wet or dry) and non-salvageable material. If stockpiling of salvageable material on site is not a viable option, a dumpsite will be used. The toe of the spoil pile must be a minimum of 1m (3feet 4inches) from the edge of the excavation.

Notes:

Figure 18 - Spoil Pile

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When locating a buried utility deeper than 1.2meters (4feet), shoring must be placed in excavation prior to worker probing for the utility.

Notes:

Figure 19 - Feeling Rod

Support buried utilities as required during the excavation.

Notes:

Gas Line

Gas Line Supported from Above

Figure 20 - Supported Utility

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General Excavation Safety

In the event that a natural gas line is hit, the machine must be immediately turned off as the engine may ignite the gas (especially in calm conditions).

Notes:

Figure 21 - Excavator/Backhoe That Struck A Gas Line.

If the vehicle contacts overhead power lines do not exit the vehicle until told it is safe to do so by qualified personnel.

Notes:

Figure 22 - Truck Contacting Overhead Power Lines

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Do not go in-between the excavator bucket and the truck being loaded. Do not stand under the bucket of the excavator/backhoe. Keep clear of the swing of the turntable and reach of the excavator/backhoe.

Notes: Danger Zone

Figure 23 - Danger Zone

No worker shall enter an excavation deeper then 1.2m (4feet), without the installation of a temporary protective structure.

Notes:

Figure 24 - Trench Cave-in

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Hydrant Replacement Trainee Manual

Preparing for Repair

Make sure shoring and trailer, are clean and in proper working order for transporting. Shoring trailers shall not be used to transport material unless designated for such use. Park trailer where there are no overhead lines or tree branches. Check for cracks on the shoring eyebolts and chains. Ensure that tie down straps are in good condition (Not frayed or torn).

Notes:

Figure 25 - Shoring on Trailer

Hook up chain appropriately so as not to crowd lift or flexibility. Keep the chain short when transporting the shoring from the trailer to the excavation, this prevents the shoring from swinging excessively.

Notes:

Figure 26 - Shoring Installation.

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Position the excavator/backhoe far enough back so the shoring can be lifted and lowered safely. Use tag lines wherever possible. Naturally frozen soil is not considered safe and therefore must be shored.

Notes:

Figure 27 - Shoring Lowered into Excavation

Once the shoring is in the excavation the side panels must be expanded hydraulically to be tight against the excavation walls. Endplates must be installed if the ends of the excavation are not sloped.

Notes:

Figure 28 – Shoring with Endplates

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All tools must be disinfected prior to use on a water main, especially if they have been previously used on a sewer repair. Ensure that the proper disinfectant applicator is used.

Notes:

Figure 29 - Disinfectant Applicator

Clean off excess dirt with a rag and wire brush prior to soaking with disinfectant. Soak items with disinfectant solution (Min 5% Sodium Hypo-chlorite solution), let soak for a minimum of 7 seconds. Scrub item with a clean rag then rinse clean with disinfectant solution. Let tools dry before use.

Notes:

Figure 30 - Disinfecting

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After excavation is completed and portable shoring is in place, place ladder in hole, securing it inside the shoring. The bottom labourer now proceeds to enter excavation. Make sure bottom labourer is wearing all personal protective equipment.

Notes:

Figure 31 - Labourer Entering Excavation

Three point contact should be kept on the ladder when is use.

Notes:

Figure 32 - Three Point Contact

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Should excess amounts of water be observed in the trench, prepare a sump and install a submersible pump.

Notes:

Figure 33 - Submersible Pump

Extend the hydrant lead replacement past the existing face of curb. If the pipe joint is close, extend lead replacement to the joint.

Notes:

Figure 34 - Lead Replacement

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Secure existing hydrant with sling and truck hoist, or excavator/backhoe.

Notes:

Figure 35 - Hydrant secured with sling

When cutting pipe start at the bottom of pipe and work your way to the top, allowing water to drain. Goggles and a face shield must be worn when using the quickie saw.

Notes:

Figure 36 - Cutting pipe

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Tile cutters shall be used for A/C pipe. Keep pipe wet while cutting to minimize airborne Particles. Appropriate respiration equipment must be used. A/C pipe pieces under 5kgs must be double bag and labelled for transport to the landfill. A dangerous goods carrier must transport A/C pipe pieces over 5kg. 24hr notice must be given to the landfill scale operators before bringing the A/C pipe. It’s recommended to go to the next joint when replacing A/C pipe to avoid cutting all together.

Notes:

Figure 37 - Tile Cutters

Hydraulic pipe cutters can be used on CI pipe.

Notes:

Figure 38 - Hydraulic Pipe Cutters

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Exit excavation and remove existing hydrant using a truck hoist or excavator/backhoe.

Notes:

Figure 39 - Hydrant Removal

Look for and expose drainage pipe if applicable. The hydrant drainpipe is a connection to the sewer main, for the hydrant barrel to drain into. If a drainage pipe is found then it must be blocked off.

Notes:

Water Main

Hydrant Drainage Pipe

Sewer Main

Figure 40 - Hydrant Drainage Pipe

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To block off the drainage pipe, the pipe must be blocked with an expandable sewer drain plug, then filled with concrete.

Notes:

Water Main

Sewer Main

Cement Plug

Expanding Sewer Drain Plug

Figure 41 - Blocked Drainage Pipe

The excavator/backhoe will add crushed rock for bedding and drain pit. Lower the concrete hydrant block into the excavation.

Notes:

Figure 42 - Excavator/Backhoe Adding Bedding

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The crushed rock must be levelled before continuing with the hydrant installation.

Notes:

Figure 43 - Bedding Material

Place and level concrete block where you want the new hydrant to be placed. The existing concrete block can be re-used if undamaged.

Notes:

Figure 44 - Level Concrete Block

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Measure from the old pipe to a point approximately 75mm (3 inches) past the face of the concrete block.

Notes:

Figure 45 - Measurement for Pipe

Cut new PVC pipe to the length measured above and file one end for hydrant installation. When using a grinder, a face shield and goggles must be worn.

Notes:

Figure 46 - New Pipe Being Filed

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Clean remaining pipe to facilitate coupler.

Notes:

Figure 47 - Cleaning Pipe with Rag

Slide coupler over one end of the pipe and butt new pipe to existing pipe.

Notes:

Figure 48 - Sliding Coupler

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Couplers are assembled using bolts tightened and torqued in the pattern shown in Figure 49 - Bolt Torque Pattern.

Notes:

Figure 49 - Bolt Torque Pattern.

Affix Protecto caps to the ends of the bolts on the coupler. The Protecto caps will eliminate the need for an anode on the coupler.

Notes:

Figure 50 - Protecto Caps.

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Support new coupler with blocks and check to see whether it is aliened with existing pipe.

Notes:

Figure 51 - Pipe and Coupler supported with Blocks

Hydrant Installation

Make sure the hydrant rubber is clean and pliable (warm up in winter). Ensure the end of the new pipe is clean.

Notes:

Hydrant Rubber

Figure 52 - Hydrant Rubber

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Apply pipe lubricant liberally to the hydrant boot and the pipe end.

Notes:

Figure 53 – Lubricate Gasket

Connect the new hydrant to the hydrant lifting apparatus.

Notes:

Figure 54 - Hydrant Lifting Apparatus

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Lower hydrant on to the concrete block.

Notes:

Figure 55 - Lowering Hydrant

Line the hydrant boot up with the end of the new pipe.

Notes:

Figure 56 - Align Hydrant and Pipe

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Plumb hydrant and check position Ensure the hydrant is at planned grade level.

Notes:

Figure 57 – Hydrant Level

The hydrant breakaway flange must be set at an elevation of 50mm (2inches) above finished grade.

Notes:

50mm(2inches) from flange to finished grade

Figure 58 - Hydrant Flange Elevation

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Attached hose and throttle valve to side port (hose nozzle).

Notes:

Figure 59 - Hydrant Hose Attached

Drive a crowbar into the ground to ensure adequate leverage to force hydrant onto new pipe. Blocks and wedges can also be used to force hydrant onto the pipe.

Notes:

Figure 60 - Hydrant on Pipe

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Using a shovel, prepare a bed for treated wooden thrust blocks and install in a direct line behind newly installed hydrant.

Notes:

Figure 61 - Block Behind Hydrant

Using treated wooden blocks prevents the hydrant from pushing off the new pipe when under pressure.

Notes:

Water Main

Treated Wooden Blocks

Figure 62 – Treated Wooden Blocks in Place.

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Attaching a Sacrificial Anode

A 36lb anode must be Cadwelded to metallic pipe. A 24lb anode must be Cadwelded to the hydrant. A 24lb anode must be Cadwelded to all Robar couplers.

Notes:

Figure 63 - Anode

Prepare pipe and hydrant boot for Cadweld by filing or grinding to bare metal.

Notes:

Figure 64 - Filing Pipe

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Prep Cadweld with charge.

Notes:

Figure 65 - Preparing Cadweld Charge

Insert stripped anode wire into sleeve.

Notes:

Figure 66 - Sleeve on Anode Wire

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Attach sacrificial anode’s wire to pipe, with Cadweld connector.

Notes:

Figure 67 - Cadweld on Pipe

The Cadweld charge is lit with an igniter. A face shield and goggles must be used when igniting the Cadweld.

Notes:

Figure 68 - Ready to light Cadweld

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Charge is ignited.

Notes:

Figure 69 – Cadweld Lit

Check that the weld is attached, by gently tugging the wire.

Notes:

Figure 70 – Cadweld Complete

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Apply a tar patch or mastic equivalent over weld. Sacrificial anode is now installed

Notes:

Figure 71 - Denso Tape Patch

In order for the anode to work, the cardboard packaging must be wet. Depending on the ground conditions, it can take several months to a year before a dry anode will soak up enough groundwater to work efficiently. In order to allow the anodes to function sooner, it is standard practice to soak the anodes with water before backfilling.

Notes:

Figure 72 - Anode Cardboard Packing

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Post Repair

Remove all hand tools from excavation, exit, and remove ladder.

Notes:

Figure 73 - Labourer Exiting Excavation

Disinfect throttle valve and hydrant port with sodium hypochlorite water solution. Make sure the throttle valve is open, and put the hose into storm, sanitary manhole or catch basin.

Notes:

Figure 69 - Disinfect Throttle Valve

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Attach throttle valve to hydrant along with a hose.

Notes:

Figure 74 - Throttle Valve & Hose

To open hydrant turn the operating nut clock wise until hydrant is completely open. Depending on the make of hydrant, anywhere from 13 to 30 turns may be required to open a hydrant completely.

Notes:

Operating Nut

Figure 75 – Operating Nut

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Open the valve furthest from hydrant you are using. Air will be expelled from the water line while it fills with water. Open the valve slowly, opening it too fast will create water hammer, which can damage to the water main.

Notes:

Figure 76 - Hydrant Flushing

When the air has been flushed from the system begin testing the water. Take a water sample from the hydrant with the water sample jar. Test for turbidity and chlorine. Deliver water sample to the water treatment plant. Follow the procedures in the water quality SOP.

Notes:

Figure 77 - Water Testing

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Close the hydrant at a rate no faster than 1 revolution every 3 seconds. Closing a hydrant too quickly can create water hammer sufficient to rupture the water main.

Notes:

Figure 78 - Closing Hydrant

Compression hydrants do not require excessive force to close. Closing them too tightly will deform and damage the disk rubber (valve) at the bottom of the hydrant, resulting in leakage and eventual replacement.

Notes:

Figure 79 - Compression Hydrant Schematic

Ensure hydrant is closed by listening for the sound of pressurized water with a hydrophone or by placing your ear against the hydrant. If there is any sound tighten the hydrant slightly and recheck for sound. Be sure the sound is that of pressurized water and not the sound of water draining from the hydrant , which is normal.

Notes:

Figure 80 - Listening to Hydrant

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If you are confidant the hydrant is not closing down properly, flush the hydrant - as there may be something wedged underneath the disk rubber allowing the water to flow by.

Notes:

Figure 81 - Hydrant Flushing

When the water flow has stopped, loosen off the operating nut slightly to remove the stress from the operating parts. You should be able to move the operating nut by hand, if it is a compression hydrant. This will ensure the hydrant operates easily when required.

Notes:

Operating Nut

Figure 82 - Operating Nut

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After closing the hydrant, check for proper drainage from the barrel. Drainage should be sufficient to create suction when a hand is held over a port.

Notes:

Hydrant Barrel

Figure 83 - Hydrant Barrel

Replace the Port caps but leave them loose enough to allow air to pass by so the hydrant may continue to drain.

Notes:

Figure 84 - Port Cap

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Once the hydrant has drained completely, tighten the port caps with a hydrant wrench (never a pipe wrench), and then back them off slightly so they will not be excessively tight but tight enough that they cannot be removed by hand.

Notes:

Figure 85 - Hydrant Key or Wrench

The water main is now under pressure. Check the new repair for leaks. Listen to the hydrant for sounds that could indicate a break in the main.

Notes:

Figure 86 - Looking For Leaks

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Excavator/Backhoe operator removes shoring from excavation, placing it on its trailer. Ensure all shoring equipment and trailer have been serviced and are ready for the next job. Keep shoring clean. Keep shoring trailer clean of rocks and debris. End plates should be stored in proper place on trailer and be easily accessible.

Notes:

Figure 87 – Remove Shoring

Backfilling, General Information

Install crushed-rock, this is used as a sump when the hydrant barrel drains.

Notes:

Figure 88 - Hydrant with crushed-rock

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If soil conditions at base of excavation are saturated and/or unstable, remove unsuitable material below pipe and place and compact with crushed rock and/or granular material for bedding.

Notes:

Figure 89 - Wet Soil Conditions

Backfill around the hydrant, check regularly to ensure the hydrant barrel is properly aligned.

Notes:

Figure 90 - Hydrant Alignment

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If applicable cover connection and main services with 150mm (6inches) of granular material and compact. Use spoil-material if suitable. If not bring in clean backfill material.

Notes:

Figure 91 - Clean Backfill Material

If using non-shrink backfill tamping is not required. Non-shrink backfill shall be used beneath (concrete or paving stone), sidewalks or driveways. Leave non-shrink backfill a minimum of 300mm (12inches) below grade.

Notes:

Figure 92 - Non-shrink backfill

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Ensure utilities are backfilled according to the specifications of the owner of the utility. A representative from the utility may be required to inspect and approve the bedding.

Notes:

Figure 93 - Utility Backfill

Backfill material should be free from loam [fertile material] sod, boulders, foreign material and frozen lumps.

Notes:

Figure 94 - Clean Backfill

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Method of compaction to be used will be decided based on suitability.

Notes:

Figure 95 - Compactors

Hydraulic tamper [excavator attachment] cannot be used closer than 1m (3feet) directly above pipe or service. Use with 150mm (6inches) lifts.

Notes:

Figure 96 - Hydraulic tamper [excavator attachment]

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Walk behind vibratory compactor can be used around mains, connections and manhole barrels etc. Backfill shall be placed in 150mm (6inches) lifts.

Notes:

Figure 97 – Walk Behind Vibratory Compactor

Handheld plate tampers are to be used for compacting in the pipe zone, around manholes etc. Backfill shall be placed in 150mm (6inches) lifts.

Notes:

Figure 98 - Handheld Plate Tamper

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Vibratory roller packer must be used for larger excavations. Backfill shall be placed in 150mm (6inches) lifts.

Notes:

Figure 99 - Vibrator Roller Packer

Excavator/backhoe bucket tamping is not an acceptable means of compaction.

Notes:

Figure 100 - Excavator/Backhoe Bucket Tamping

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Do not leave backfill material higher than existing grade to accommodate turf, asphalt or concrete.

Notes:

Figure 101 - Finished Backfill

Before leaving the site all unnecessary traffic control devices will be removed from the roadway.

Notes:

Figure 102 – Traffic Control Devices.

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Others will perform site restoration.

Notes:

Figure 103 - Site Restoration

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Resources Required

People

1 - Supervisor IV

2 - Labourers

1 - Excavator/Backhoe operator

2 - Tandem axle truck operators

1 - Loader operator (as required)

Figure 104- Crew

Equipment

Figure 105 - Feeling rod

Notes:

Figure 106 - Tunnelling Shovel

Notes:

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Figure 107 - Shovels

Notes:

Figure 108- Broom

Notes:

Figure 109 - Scraper

Notes:

Figure 110 - Rasp / File.

Notes:

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Figure 111 - Cordless Drill.

Notes:

Figure 112 - Strong Arm

Notes:

Figure 113 - Torque wrench

Notes:

Figure 114 - Cadwelder

Notes:

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Figure 115 - Sledgehammer.

Notes:

Figure 116 - Pickaxe.

Notes:

Figure 117 - Valve Key

Notes:

Figure 118 - Disinfectant Sprayer

Notes:

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Figure 119 - Quickie Saw

Notes:

Figure 120 - Tile Cutter

Notes:

Figure 121 - Hydraulic Cutter

Notes:

Figure 122 - Emergency Water Supply Trailer

Notes:

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Figure 123 - Crew Trailer.

Notes:

Figure 124 - Excavator/Backhoe.

Notes:

Figure 125 - Shoring & Trailer.

Notes:

Figure 126 - Truck.

Notes:

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Figure 127 - Front End Loader.

Notes:

Figure 128 - Hydrant Key

Notes:

Figure 129 - Hydrant Throttle Valve

Notes:

Figure 130 - Hydrant Hose

Notes

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Figure 131 - Hydrant Diffuser

Notes:

Figure 132 - Hydraulic Tamper [excavator attachment]

Notes:

Figure 133 - Vibrator Roller Packer

Notes:

Figure 134 - Handheld Plate Tamper

Notes:

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Figure 135 – Walk Behind Vibratory Compactor

Notes:

Figure 136 - Chlorine Tester

Notes:

Figure 137 - Turbidity Meter

Notes:

Figure 138 – Asphalt/Concrete Saw

Notes:

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Material

Figure 139 - Maxi-fit Coupler

Notes:

Figure 140 - Robar Coupler

Notes:

Figure 141 - Hydrant

Notes:

Figure 142 - PVC Pipe

Notes:

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Figure 143 - Pipe Lubricant

Notes:

Figure 144 - Anode

Notes:

Figure 145 Anode Wire Sleeve

Notes:

Figure 146 - Denso tape

Notes:

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Figure 147 - Denso Paste.

Notes:

Figure 148 - Water sample Jar

Notes:

Figure 149 - Cadweld charge

Notes:

Figure 150 - Treated block

Notes:

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Figure 151 - Cleaning rags

Notes:

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Hydrant Replacement Trainee Manual

Table of Figures

FIGURE 1 - WATER SERVICE DISRUPTION REPORT. 3 FIGURE 2 - SECTION A OF WATER SERVICE DISRUPTION REPORT 4 FIGURE 3 - SECTION B OF WATER SERVICE DISRUPTION REPORT 4 FIGURE 4 – THE CLEARANCES AND LOCATIONS WORK GROUP 5 FIGURE 5 - DAILY WORK SHEET 5 FIGURE 6 - DAILY WORK SHEET SECTION A 6 FIGURE 7 - DAILY WORK SHEET SECTION B 7 FIGURE 8 - DAILY WORK SHEET SECTION C 7 FIGURE 9 – PUBLIC WORKS STORES 8 FIGURE 10 - APWA COLOUR CODES 8 FIGURE 11 - SHORING 9 FIGURE 12 – TRAILER LOCATION 9 FIGURE 13 - EMERGENCY WATER SUPPLY TRAILER 10 FIGURE 14 - ASPHALT SAW 10 FIGURE 15 - RECYCLING 11 FIGURE 16 - EXCAVATOR/BACKHOE 11 FIGURE 17 – HYDRANT LEAD VALVE 12 FIGURE 18 - SPOIL PILE 12 FIGURE 19 - FEELING ROD 13 FIGURE 20 - SUPPORTED UTILITY 13 FIGURE 21 - EXCAVATOR/BACKHOE THAT STRUCK A GAS LINE. 14 FIGURE 22 - TRUCK CONTACTING OVERHEAD POWER LINES 14 FIGURE 23 - DANGER ZONE 15 FIGURE 24 - TRENCH CAVE-IN 15 FIGURE 25 - SHORING ON TRAILER 16 FIGURE 26 - SHORING INSTALLATION. 16 FIGURE 27 - SHORING LOWERED INTO EXCAVATION 17 FIGURE 28 – SHORING WITH ENDPLATES 17 FIGURE 29 - DISINFECTANT APPLICATOR 18 FIGURE 30 - DISINFECTING 18 FIGURE 31 - LABOURER ENTERING EXCAVATION 19 FIGURE 32 - THREE POINT CONTACT 19 FIGURE 33 - SUBMERSIBLE PUMP 20 FIGURE 34 - LEAD REPLACEMENT 20 FIGURE 35 - HYDRANT SECURED WITH SLING 21 FIGURE 36 - CUTTING PIPE 21 FIGURE 37 - TILE CUTTERS 22 FIGURE 38 - HYDRAULIC PIPE CUTTERS 22 FIGURE 39 - HYDRANT REMOVAL 23 FIGURE 40 - HYDRANT DRAINAGE PIPE 23 FIGURE 41 - BLOCKED DRAINAGE PIPE 24 FIGURE 42 - EXCAVATOR/BACKHOE ADDING BEDDING 24 FIGURE 43 - BEDDING MATERIAL 25 FIGURE 44 - LEVEL CONCRETE BLOCK 25 FIGURE 45 - MEASUREMENT FOR PIPE 26 FIGURE 46 - NEW PIPE BEING FILED 26 FIGURE 47 - CLEANING PIPE WITH RAG 27 FIGURE 48 - SLIDING COUPLER 27 FIGURE 49 - BOLT TORQUE PATTERN. 28 FIGURE 50 - PROTECTO CAPS. 28 FIGURE 51 - PIPE AND COUPLER SUPPORTED WITH BLOCKS 29 FIGURE 52 - HYDRANT LIFTING APPARATUS 30 FIGURE 53 - LOWERING HYDRANT 31 FIGURE 54 - ALIGN HYDRANT AND PIPE 31 FIGURE 55 – HYDRANT LEVEL 32 FIGURE 56 - HYDRANT FLANGE ELEVATION 32 FIGURE 57 - HYDRANT HOSE ATTACHED 33 FIGURE 58 - HYDRANT RUBBER 29 FIGURE 59 – LUBRICATE GASKET 30 FIGURE 60 - HYDRANT ON PIPE 33 FIGURE 61 - SUPPORT BLOCK BEHIND HYDRANT 34 FIGURE 62 – TREATED WOODEN BLOCKS IN PLACE. 34 FIGURE 63 - ANODE 35 FIGURE 64 - FILING PIPE 35 FIGURE 65 - PREPARING CADWELD CHARGE 36 FIGURE 66 - SLEEVE ON ANODE WIRE 36 FIGURE 67 - CADWELD ON PIPE 37

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Hydrant Replacement Trainee Manual

FIGURE 68 - READY TO LIGHT CADWELD 37 FIGURE 69 – CADWELD LIT 38 FIGURE 70 – CADWELD COMPLETE 38 FIGURE 71 - DENSO TAPE PATCH 39 FIGURE 72 - ANODE CARDBOARD PACKING 39 FIGURE 73 - THROTTLE VALVE & HOSE 41 FIGURE 74 – OPERATING NUT 41 FIGURE 75 - HYDRANT FLUSHING 42 FIGURE 76 - WATER TESTING 42 FIGURE 77 - CLOSING HYDRANT 43 FIGURE 78 - COMPRESSION HYDRANT SCHEMATIC 43 FIGURE 79 - LISTENING TO HYDRANT 43 FIGURE 80 - HYDRANT FLUSHING 44 FIGURE 81 - HYDRANT NUT 44 FIGURE 82 - HYDRANT BARREL 45 FIGURE 83 - PORT CAP 45 FIGURE 84 - HYDRANT KEY OR WRENCH 46 FIGURE 85 - LOOKING FOR LEAKS 46 FIGURE 86 - LABOURER EXITING EXCAVATION 40 FIGURE 87 – REMOVE SHORING 47 FIGURE 88 - HYDRANT WITH CRUSHED-ROCK 47 FIGURE 89 - WET SOIL CONDITIONS 48 FIGURE 90 - HYDRANT ALIGNMENT 48 FIGURE 91 - CLEAN BACKFILL MATERIAL 49 FIGURE 92 - NON-SHRINK BACKFILL 49 FIGURE 93 - UTILITY BACKFILL 50 FIGURE 94 - CLEAN BACKFILL 50 FIGURE 95 - COMPACTORS 51 FIGURE 96 - HYDRAULIC TAMPER [EXCAVATOR ATTACHMENT] 51 FIGURE 97 – WALK BEHIND VIBRATORY COMPACTOR 52 FIGURE 98 - HANDHELD PLATE TAMPER 52 FIGURE 99 - VIBRATOR ROLLER PACKER 53 FIGURE 100 - EXCAVATOR/BACKHOE BUCKET TAMPING 53 FIGURE 101 - FINISHED BACKFILL 54 FIGURE 102 – TRAFFIC CONTROL DEVICES. 54 FIGURE 103 - SITE RESTORATION 55 FIGURE 104- CREW 56 FIGURE 105 - FEELING ROD 56 FIGURE 106 - TUNNELLING SHOVEL 56 FIGURE 107 - SHOVELS 57 FIGURE 108- BROOM 57 FIGURE 109 - SCRAPER 57 FIGURE 110 - RASP / FILE. 57 FIGURE 111 - CORDLESS DRILL. 58 FIGURE 112 - STRONG ARM 58 FIGURE 113 - TORQUE WRENCH 58 FIGURE 114 - CADWELDER 58 FIGURE 115 - SLEDGEHAMMER. 59 FIGURE 116 - PICKAXE. 59 FIGURE 117 - VALVE KEY 59 FIGURE 118 - DISINFECTANT SPRAYER 59 FIGURE 119 - QUICKIE SAW 60 FIGURE 120 - TILE CUTTER 60 FIGURE 121 - HYDRAULIC CUTTER 60 FIGURE 122 - EMERGENCY WATER SUPPLY TRAILER 60 FIGURE 123 - CREW TRAILER. 61 FIGURE 124 - EXCAVATOR/BACKHOE. 61 FIGURE 125 - SHORING & TRAILER. 61 FIGURE 126 - TRUCK. 61 FIGURE 127 - FRONT END LOADER. 62 FIGURE 128 - HYDRANT KEY 62 FIGURE 129 - HYDRANT HOSE 62 FIGURE 130 - HYDRANT DIFFUSER 63 FIGURE 131 - HYDRAULIC TAMPER [EXCAVATOR ATTACHMENT] 63 FIGURE 132 - VIBRATOR ROLLER PACKER 63 FIGURE 133 - HANDHELD PLATE TAMPER 63 FIGURE 134 – WALK BEHIND VIBRATORY COMPACTOR 64 FIGURE 135 - CHLORINE TESTER 64 FIGURE 136 - TURBIDITY METER 64

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Hydrant Replacement Trainee Manual

FIGURE 137 – ASPHALT/CONCRETE SAW 64 FIGURE 138 - MAXI-FIT COUPLER 65 FIGURE 139 - ROBAR COUPLER 65 FIGURE 140 - HYDRANT 65 FIGURE 141 - PVC PIPE 65 FIGURE 142 - PIPE LUBRICANT 66 FIGURE 143 - ANODE 66 FIGURE 144 - DENSO TAPE 66 FIGURE 145 - DENSO PASTE. 67 FIGURE 146 - WATER SAMPLE JAR 67 FIGURE 147 - CADWELD CHARGE 67 FIGURE 148 - TREATED BLOCK 67 FIGURE 149 - CLEANING RAGS 68

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Hydrant Replacement Trainee Manual

Index

A A/C pipe, 22 asphalt, 10, 11

B Backfill, 50, 52, 53 Backhoe, 47 breakaway flange, 31

C Caldweld, 36, 37, 67 Compression hydrants, 43 Couplers, 28

E Emergency water supply trailer, 10 excavation, 12, 13, 16, 17, 19, 46, 47 Excavator/Backhoe, 56

H hand tools, 46 hydrophone, 43

M Maxi-fit, 65

O operating nut, 41, 44

R Robar, 65

S sacrificial anode, 39 shoring, 9, 13, 16, 17, 19, 47 sling, 21

T Tamper, 52, 63

V valve, 40, 43 Vibrator roller, 53

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