hybrid power & fuel gas solutions in a digital future...14-nov-17 world class – through...
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KONGSBERG PROPRIETARY: This document contains KONGSBERG information which is proprietary and confidential. Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorised reproduction in whole or in part, must include this legend. © 2016 KONGSBERG – All rights reserved.
Hybrid Power & Fuel Gas Solutions in a Digital Future Busan 16th November 2017
By Morten Stanger, Vice President Kongsberg Maritime
Future delivery capacity of technologies and fuel
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• In 2020 60,000 ships have to switch fuel or clean the exhaust• LNG fuel and scrubber technologies will be the driver in this change
After 2016, all new building ships have to be Tier III compliant according to IMO in the defined ECA zones, and the 0,5 Sulphur compliant In 2020.
Additional saving potential for an Offshore vessels in operation(from EEOP – Joint Industry Project)
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Technology Transformation
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Install a battery and reduce costs
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Reduce costs- Run your engine more efficiently with battery support- Reduce maintenance costs by minimizing engine running time
Increase responsiveness- In challenging situations a battery will get you the power you need instantly
Reduce noise and vibrations- A quiet ship is more comfortable for crew and passengers, and can be an advantage for navy vessels
Reduce harmful emissions- Fuel saving results in reduced SOx, NOx and CO2 emissions- Shutting down engines and using only the battery when in port will mitigate local pollution
HYBRID APPLICATIONS
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PeakShaving
HybridPropulsion
Pure Battery
Propulsion
Battery Blackout
Prevention
Peak Shaving. The goal is to avoid the installation of capacity to supply the peaks of a highly variable load.
Hybrid Propulsion.is basically a diesel-electric system with the addition of electrical storage devices and enhanced controls.
Pure Battery Propulsion. All Electric propulsion systems…
Battery Blackout Prevention. Total loss of electric power generation Loss of propulsion and station keeping capability Blackout is a safety risk, and should be avoided
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K-POWER PRODUCTSMarine Switchboard and drive (VFD)
K-POWER APPLICATIONS – Switchboard goes DIGITAL!
Utilize all info from the switchboard
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K-PowerStandby mode / maneuvering Diesel/Battery powered (Bow thruster low load)Bow thruster running idle during standby with hybrid supply from 1 DG and Battery
• Only 1 DG+Battery to start bow thruster• Bow thruster idle (low load) during standby and running
only 1 DG+Battery as power backup• PMS calculations will limit number of DG’s connected
during maneuvering• Blackout prevention during maneuvering
• More environmentally friendly by reducing NOx, SOx and Black Carbon when approaching harbor and when in port
900 KW
Diesel engine
G1
900 KW
Diesel engine
G2
900 KW
Diesel engine
G3
1200 KW
DRIVE
100 KWh
• Fuel savings by increasing to nominal load on the connected generator to charge battery when bow thruster is on low load.
IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions with battery
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HYBRID APPLICATIONSBattery blackout prevention
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Fuel used:8,849 tonFuel used with running only with one generator:7,469 ton
Total savings 16 %
20 generator running hours saved
Small effect battery connected to switchboard. Frequency and voltage is maintained if connected generator trips. Maintenance cost and fuel cost is reduced by reducing number of generators connected.
Merchant feeder
Drilling
Ro-Pax
K-Power building blocksCargo handling Diesel powered– Variable load consumers (Cranes)PMS w/load reduction output for consumers running on 1 DG
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900 KW
Diesel engine
G1
900 KW
Diesel engine
G2
900 KW
Diesel engine
G3
M1
400 KW
M2
400 KW
M3
400 KW
M4
400 KW• PMS standard function• Consumers will limit load based on
available power from MSB• DG will change load according to
consumer use
K-Power
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Cargo handling Diesel/Battery powered – Variable load consumers (Cranes)PMS w/load reduction output for consumers running on hybrid supply from 1 DG and Battery
• DG on nominal load (80%)• Power peak shaving using batteries• Power surges charges batteries
• By reducing the number running DG’s and always keep the connected ones on optimal load it will reduce wear and tear and cut down on maintenance frequency and cost.
900 KW
Diesel engine
G1Shore connection
900 KW
Diesel engine
G2
900 KW
Diesel engine
G3
M1
400 KW
M2
400 KW
M3
400 KW
M4
400 KW
DRIVE
100 KWh
• Fuel savings by running on optimal load on the remaining Diesel Generator (DG) where load changes are handled by the battery.
HYBRID CRANE OPERATION WITH BATTERY
KONGSBERG offers a solution for HYBRID CRANE OPERATION for both refit of existing vessels and new buildings.• The solution is developed for vessels with AC power systems. It includes high
power battery technology to utilize the benefits of their fast response time and the features of power electronics / drives.
• This solution enables the engines to run at optimal load. Our power management systems peak shaving application handles power transients by discharging / charging the battery.
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K-Power building blocks
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Cargo handling Diesel/Battery powered – Variable load consumers (Cranes)PMS w/load reduction output for consumers running on hybrid supply from 1 DG and Battery
IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions with battery - Principals
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IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions – Result without battery
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IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions – Result with battery
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Worlds first battery powered DP 2 class operation
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New fuels – what!
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Brittany Ferries with FGSS project by Kongsberg
Client: Flensburg ShipyardProject: LNG RopaxOwner: Brittany Ferries,Yard: Flensburg ShipyardClass: DNV GL,
Scope (1 unit) based on EPCI basis:• Detailed Engineering• Interface Engineering• Electrical System• Instrument & Control System• Power Management System• Tank Gauging System• Telecom systems• FGSS• Cable, cabel trays, MCT’s delivery/routing, installation.
Start: July 2017
WORLD CLASS – through people, technology and dedication / 21 /14-Nov-17
IMO C – Tank with connected skidGTT Mark III design
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© 2015 KONGSBERG – All rights reserved.
DIGITALIZATION INTENSIFIESThe industrial internet is changing the maritime landscape
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REMOTE OR AUTONOMOUS OPERATIONS
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Sea LaunchRemote control of DP system from Command Vessel
Global Customer SupportExpanded offering of associated services and support -competitive asset management, life cycle support and remote services
1999
Remote TowerAvinor and KONGSBERG enters into agreement on the world’s largest investment for remote towers
KSATWorld leading ground station provider for Low Earth Orbit (LEO) satellites
Kongbserg Protech SystemsWorld leading provider of remote weapon systems. Awarded the CROWS II (Common Remotely Operated Weapon Station) contract by the US Army.
2007
Joint Strike Missile / Naval Strike Missile50 years of experience from a variety of missile programs
Autonomous Underwater Vehicles
Maritime Broadband RadioThe Maritime Broadband Radio is developed for use in maritime applications where digital high-speed reliable communication and data transfer are crucial for efficient and safe operations
2015 2018
Yara BirkelandThe world's first zero emission, autonomous container feeder
AUTONOMOUS VESSELS
• Radar• Camera• AIS• Simulations
OPPORTUNITY
• Reduce costs• Sustainability• Safety
YARA BIRKELANDZero Emission Feeder Concept
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ESTIMATED FACTS & FIGURES
Main particulars
LOA 80 m
LPP 72 m
Beam 15 m
Depth 12 m
Draught (full) 6 m
Draught (ballast) 3 m
Service speed 6-7 knotsMax speed 13 knots
Capacity Cargo capacity 120 TEU
Deadweight 3200 mt
Propulsion Azipull pods 2 x 1200 kW
120 TEU Open Hatch Container Feeder - fully battery powered solution
Product production and storage
Filling station forcontainers
Autonomoustransport to
quayside
Autonomousreloading to
vesselContainer Feeder
transportManual
reloading to quayside
International shippingHandling in port
Cost effective logistical operation
Expected to be contracted December 2017Will go into manual operation Q2 2018Unmanned operation 2020
Connected- Interconnected equipment- Ship-to-Shore communication- Remote support- Information Management System
Remote Services enabling knowledge-embedded operations- Remote diagnostics- Preventive maintenance- Fleet benchmarking
AutonomousOperations- More advanced automation- Mission planning- Decision making- Situational Awareness
DIGITALIZATION ENABLING AUTONOMYAchieve value at every step
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Enabling IoT based decision support applications
Reduced service cost and utilize onshore expertise
Supporting crew reductions and enabling digital twins
WORLD CLASSTHROUGH PEOPLE, TECHNOLOGY AND DEDICATION