hybrid power & fuel gas solutions in a digital future...14-nov-17 world class – through...

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KONGSBERG PROPRIETARY: This document contains KONGSBERG information which is proprietary and confidential. Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorised reproduction in whole or in part, must include this legend. © 2016 KONGSBERG – All rights reserved. Hybrid Power & Fuel Gas Solutions in a Digital Future Busan 16 th November 2017 By Morten Stanger, Vice President Kongsberg Maritime

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Page 1: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

KONGSBERG PROPRIETARY: This document contains KONGSBERG information which is proprietary and confidential. Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorised reproduction in whole or in part, must include this legend. © 2016 KONGSBERG – All rights reserved.

Hybrid Power & Fuel Gas Solutions in a Digital Future Busan 16th November 2017

By Morten Stanger, Vice President Kongsberg Maritime

Page 2: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Future delivery capacity of technologies and fuel

14.11.2017 Page 2WORLD CLASS - through people, technology and dedication

• In 2020 60,000 ships have to switch fuel or clean the exhaust• LNG fuel and scrubber technologies will be the driver in this change

After 2016, all new building ships have to be Tier III compliant according to IMO in the defined ECA zones, and the 0,5 Sulphur compliant In 2020.

Page 3: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Additional saving potential for an Offshore vessels in operation(from EEOP – Joint Industry Project)

14.11.2017 Page 3WORLD CLASS - through people, technology and dedication

Page 4: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Technology Transformation

14.11.2017 Page 4WORLD CLASS - through people, technology and dedication

Page 5: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Install a battery and reduce costs

14/11/2017 Page 5WORLD CLASS - through people, technology and dedication

Reduce costs- Run your engine more efficiently with battery support- Reduce maintenance costs by minimizing engine running time

Increase responsiveness- In challenging situations a battery will get you the power you need instantly

Reduce noise and vibrations- A quiet ship is more comfortable for crew and passengers, and can be an advantage for navy vessels

Reduce harmful emissions- Fuel saving results in reduced SOx, NOx and CO2 emissions- Shutting down engines and using only the battery when in port will mitigate local pollution

Page 6: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

HYBRID APPLICATIONS

14.11.2017 WORLD CLASS - through people, technology and dedication Page 6

PeakShaving

HybridPropulsion

Pure Battery

Propulsion

Battery Blackout

Prevention

Peak Shaving. The goal is to avoid the installation of capacity to supply the peaks of a highly variable load.

Hybrid Propulsion.is basically a diesel-electric system with the addition of electrical storage devices and enhanced controls.

Pure Battery Propulsion. All Electric propulsion systems…

Battery Blackout Prevention. Total loss of electric power generation Loss of propulsion and station keeping capability Blackout is a safety risk, and should be avoided

Page 7: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

14.11.2017 Page 7WORLD CLASS - through people, technology and dedication

K-POWER PRODUCTSMarine Switchboard and drive (VFD)

Page 8: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

K-POWER APPLICATIONS – Switchboard goes DIGITAL!

Utilize all info from the switchboard

14.11.2017 Page 8WORLD CLASS - through people, technology and dedication

Page 9: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

11/14/2017 WORLD CLASS - through people, technology and dedication. 9

K-PowerStandby mode / maneuvering Diesel/Battery powered (Bow thruster low load)Bow thruster running idle during standby with hybrid supply from 1 DG and Battery

• Only 1 DG+Battery to start bow thruster• Bow thruster idle (low load) during standby and running

only 1 DG+Battery as power backup• PMS calculations will limit number of DG’s connected

during maneuvering• Blackout prevention during maneuvering

• More environmentally friendly by reducing NOx, SOx and Black Carbon when approaching harbor and when in port

900 KW

Diesel engine

G1

900 KW

Diesel engine

G2

900 KW

Diesel engine

G3

1200 KW

DRIVE

100 KWh

• Fuel savings by increasing to nominal load on the connected generator to charge battery when bow thruster is on low load.

Page 10: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions with battery

14/11/2017 Page 10WORLD CLASS - through people, technology and dedication.

Page 11: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

HYBRID APPLICATIONSBattery blackout prevention

14.11.2017 Page 11WORLD CLASS - through people, technology and dedication

Fuel used:8,849 tonFuel used with running only with one generator:7,469 ton

Total savings 16 %

20 generator running hours saved

Small effect battery connected to switchboard. Frequency and voltage is maintained if connected generator trips. Maintenance cost and fuel cost is reduced by reducing number of generators connected.

Merchant feeder

Drilling

Ro-Pax

Page 12: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

K-Power building blocksCargo handling Diesel powered– Variable load consumers (Cranes)PMS w/load reduction output for consumers running on 1 DG

14/11/2017 WORLD CLASS - through people, technology and dedication. 12

900 KW

Diesel engine

G1

900 KW

Diesel engine

G2

900 KW

Diesel engine

G3

M1

400 KW

M2

400 KW

M3

400 KW

M4

400 KW• PMS standard function• Consumers will limit load based on

available power from MSB• DG will change load according to

consumer use

Page 13: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

K-Power

11/14/2017 WORLD CLASS - through people, technology and dedication. 13

Cargo handling Diesel/Battery powered – Variable load consumers (Cranes)PMS w/load reduction output for consumers running on hybrid supply from 1 DG and Battery

• DG on nominal load (80%)• Power peak shaving using batteries• Power surges charges batteries

• By reducing the number running DG’s and always keep the connected ones on optimal load it will reduce wear and tear and cut down on maintenance frequency and cost.

900 KW

Diesel engine

G1Shore connection

900 KW

Diesel engine

G2

900 KW

Diesel engine

G3

M1

400 KW

M2

400 KW

M3

400 KW

M4

400 KW

DRIVE

100 KWh

• Fuel savings by running on optimal load on the remaining Diesel Generator (DG) where load changes are handled by the battery.

Page 14: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

HYBRID CRANE OPERATION WITH BATTERY

KONGSBERG offers a solution for HYBRID CRANE OPERATION for both refit of existing vessels and new buildings.• The solution is developed for vessels with AC power systems. It includes high

power battery technology to utilize the benefits of their fast response time and the features of power electronics / drives.

• This solution enables the engines to run at optimal load. Our power management systems peak shaving application handles power transients by discharging / charging the battery.

14.11.2017 WORLD CLASS - through people, technology and dedication Page 14

Page 15: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

K-Power building blocks

11/14/2017 WORLD CLASS - through people, technology and dedication. 15

Cargo handling Diesel/Battery powered – Variable load consumers (Cranes)PMS w/load reduction output for consumers running on hybrid supply from 1 DG and Battery

Page 16: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions with battery - Principals

14/11/2017 Page 16WORLD CLASS - through people, technology and dedication.

Page 17: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions – Result without battery

14/11/2017 Page 17WORLD CLASS - through people, technology and dedication.

Page 18: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

IMPROVED CRANE OPERATION BY KONGSBERGHybrid solutions – Result with battery

14/11/2017 Page 18WORLD CLASS - through people, technology and dedication.

Page 19: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Worlds first battery powered DP 2 class operation

14.11.2017 WORLD CLASS - through people, technology and dedication Page 19

Page 20: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

New fuels – what!

14.11.2017 Page 20WORLD CLASS - through people, technology and dedication

Page 21: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Brittany Ferries with FGSS project by Kongsberg

Client: Flensburg ShipyardProject: LNG RopaxOwner: Brittany Ferries,Yard: Flensburg ShipyardClass: DNV GL,

Scope (1 unit) based on EPCI basis:• Detailed Engineering• Interface Engineering• Electrical System• Instrument & Control System• Power Management System• Tank Gauging System• Telecom systems• FGSS• Cable, cabel trays, MCT’s delivery/routing, installation.

Start: July 2017

WORLD CLASS – through people, technology and dedication / 21 /14-Nov-17

Page 22: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

IMO C – Tank with connected skidGTT Mark III design

14.11.2017 Page 22WORLD CLASS - through people, technology and dedication

Page 23: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

© 2015 KONGSBERG – All rights reserved.

DIGITALIZATION INTENSIFIESThe industrial internet is changing the maritime landscape

14.11.2017 Page 23WORLD CLASS - through people, technology and dedication

Page 24: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

REMOTE OR AUTONOMOUS OPERATIONS

14.11.2017 Page 24WORLD CLASS - through people, technology and dedication

Sea LaunchRemote control of DP system from Command Vessel

Global Customer SupportExpanded offering of associated services and support -competitive asset management, life cycle support and remote services

1999

Remote TowerAvinor and KONGSBERG enters into agreement on the world’s largest investment for remote towers

KSATWorld leading ground station provider for Low Earth Orbit (LEO) satellites

Kongbserg Protech SystemsWorld leading provider of remote weapon systems. Awarded the CROWS II (Common Remotely Operated Weapon Station) contract by the US Army.

2007

Joint Strike Missile / Naval Strike Missile50 years of experience from a variety of missile programs

Autonomous Underwater Vehicles

Maritime Broadband RadioThe Maritime Broadband Radio is developed for use in maritime applications where digital high-speed reliable communication and data transfer are crucial for efficient and safe operations

2015 2018

Yara BirkelandThe world's first zero emission, autonomous container feeder

Page 25: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

AUTONOMOUS VESSELS

• Radar• Camera• AIS• Simulations

OPPORTUNITY

• Reduce costs• Sustainability• Safety

Page 26: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

YARA BIRKELANDZero Emission Feeder Concept

Page 26

ESTIMATED FACTS & FIGURES

Main particulars

LOA 80 m

LPP 72 m

Beam 15 m

Depth 12 m

Draught (full) 6 m

Draught (ballast) 3 m

Service speed 6-7 knotsMax speed 13 knots

Capacity Cargo capacity 120 TEU

Deadweight 3200 mt

Propulsion Azipull pods 2 x 1200 kW

120 TEU Open Hatch Container Feeder - fully battery powered solution

Product production and storage

Filling station forcontainers

Autonomoustransport to

quayside

Autonomousreloading to

vesselContainer Feeder

transportManual

reloading to quayside

International shippingHandling in port

Cost effective logistical operation

Expected to be contracted December 2017Will go into manual operation Q2 2018Unmanned operation 2020

Page 27: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

Connected- Interconnected equipment- Ship-to-Shore communication- Remote support- Information Management System

Remote Services enabling knowledge-embedded operations- Remote diagnostics- Preventive maintenance- Fleet benchmarking

AutonomousOperations- More advanced automation- Mission planning- Decision making- Situational Awareness

DIGITALIZATION ENABLING AUTONOMYAchieve value at every step

14.11.2017 Page 27WORLD CLASS - through people, technology and dedication

Enabling IoT based decision support applications

Reduced service cost and utilize onshore expertise

Supporting crew reductions and enabling digital twins

Page 28: Hybrid Power & Fuel Gas Solutions in a Digital Future...14-Nov-17 WORLD CLASS – through people, technology and dedication / 21 / IMO C – Tank with connected skid GTT Mark III design

WORLD CLASSTHROUGH PEOPLE, TECHNOLOGY AND DEDICATION