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Redesign of the Incandescent

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Page 1: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Redesign of the Incandescent

Page 2: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Agenda

Advanced Lighting Technologies ADLT top line overviewADLT top line overview

ADLT companies related to Hybrid Halogen (IR halogen)

Hybrid Halogen The technology: How it works Product benefits

The Hybrid Halogen Market PAR: Product performance vs. IRL requirements (June 2012)

Di i l ffi i di i l ffi iDirectional efficiency vs. non-directional efficiency A-line: Product performance vs. EISA2007 standards

Prototype testing MR16: Product performance

Prospects for Commercialization ADLT model Coating and capsule capacity

1

Page 3: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

ADLT Overview

Energy efficient lighting materials and products

Hybrid coating equipmentHybrid coating equipment, services

Precision ReflectorsMetal Halide Salts HPS Amalgams

M t l H lidMetal HalidePulse Start ElectrodesMetal Halide Lamps HPS Electrodes

Joint Venture

2

Page 4: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

ADLT Overview: Hybrid Halogen (IR Halogen)

Hybrid Capsule Coating Services and Coating Equipment

• Pioneered the application of coating for IR halogen • Dominant world share • Two industry leading technology platforms (PICVD and MicroDyn)

C ti d d t i ti t h l• Continued advancements in coating technology • Coating services: Germany, expanding to Asia • Coating equipment: California

Hybrid Capsules and Capsule Equipment

• Superior method of filament alignment • Utilizes pre coated formed bodies • Utilizes pre-coated formed bodies • Single-ended and double-ended processes • Achieves state-of-the-art performance

3

Page 5: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

The Technology

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Page 6: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen: The Technology

• Precision filament Recrystalized for rigidity

• Optimized capsule Smaller leg diameter = reduced end losses Halogen gas Correct geometry

Visible light transmitted

• Advanced thin-film coatings In general the better the coating the better the gain In general, the better the coating, the better the gain

ADLT thin film coatings

Infrared light Reduced end reflected,

losses absorbed by filamentfilament

5

Page 7: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen: The Technology

Effi

cacy

(llum

ens

perw

att)

.

Efficacy Advances vs. Time 50

45

40

35

30

25

2020

15

10

5

0 1870 1890 1910 1930 1950 1970 1990 2010

Improved IR Filter

Improved IR Filter, Capsule

IR Filter

Drawn Wire Gas, Fill Coiled Coils

Halogen

GEM Carbon

Tungsten

ADLT influence

6

Page 8: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen: The Technology

Effi

ccacy

(lpw

) 10% Gas & End Losses

8%8% Visible Light

Hybrid Halogen Theoretical Limit for IR Recapture

Incandescent Typical Hybrid ADLT HybridHalogen Technology

Fraction of Recaptured Energy

7

Page 9: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen: The Technology

Benefits

Familiar Incandescent Light Quality• 100 CRI 100 CRI • Dimmable, motion sensor compatibility • Same or smaller lamp configurations (e.g. PAR20 vs. PAR38) • Instant light • > 90% end of life performance

Associated as a safe product• No mercury• R HS li RoHS compliantt

Great Directional Light Source• P i tPoint source opti tics providing excell llent MBCP / Watt ttidi t MBCP / W • Reduced heat

Energy Efficient. Yes, Energy Efficient • Current potential for >50% energy savings

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Page 10: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen PAR

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Page 11: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen PAR: Improving Efficacy

DOE Fi DOE Final R l Rulle: PAR30 & 38 IRL Effi PAR30 & 38 IRL Efficacy RRequiirement 2012t 2012

26

25

24 24

23

22

21

20 20

19

18

17

16

15

14

13

12

11

10

2020 30 40 50 6060 70 80 90 100100 110 120 130

PAR 30/38 Efficacy Requirement 2012

1350 lumens

30 40 50 70 80 90 110 120 130 Watts

Standard halogen

Hybrid halogen (Commercial): Capsule efficacy ~ 24 lpw at 70W. Aluminum reflector coating.

Hybrid halogen (Current Potential): Capsule efficacy ~27.6 lpw. Silver reflector coating.

Min

Effi

cacy

(LPP

W)

10

Page 12: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen PAR Has Higher Directional Lumens (CBCP)

40

PAR38-Class Efficacy (lpw)

50

60

w)

Lumens

10

20

30

40

Effic

acy

(lpw

0

10

LED CFL Halogen Hybrid Halogen*

PAR38-Class 'Directional Lumens' (Lux)

1800 2000

PAR38-Class 'Directional Efficiency' (Lux/W)

40 45

Wat

t)

600 800

1000 1200 1400 1600

Lux

15 20 25 30 35

Effic

acy

(Lux

/ W

0 200 400 600

LED CFL Halogen Hybrid Halogen*

0 5

10 15

LED CFL Halogen Hybrid Halogen*

Dire

ctio

nal

CBCP

11

Halogen Halogen

* ADLT prototype capsule (2,500+ hour life): Performance in EcoWhite Silver coated reflector (30-degree flood) Directional lumen comparisons based on 30-degree flood

Page 13: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen MR16

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Page 14: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen MR16

Improving Hybrid Halogen efficacy in medium to highlumen applications

1,200 -

1,000 -Hybrid Halogen MR16

800 -800 • Current: 37W Hybrid replaces 50W standard (800 lumens) • 2012: 30W Hybrid replaces 50W standard (800 lumens) 700 -• Market Focus: Medium to high lumens

Beam control600600 - Dimmability

Color quality

500 -

400 -

LED MR16300 -

• Will increase in lumen output 200 -• Thermal limitations • Light density limitations (in small MR16 configuration)

100 -

Lum

ens

* LED performance based on 2010 DOE CALiPER and Lighting Facts and 3,000K CCT 13

Page 15: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen A-Line

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Page 16: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

EISA2007 A Li Mi i Effi R i t b W tt

Hybrid Halogen A-Line

EISA2007 A-Line Minimum Efficacy Requirement by Watts

50.0

45.0

37 less watts No lumen sacrifice

1600 l

22 less watts No lumen sacrifice

1600 lumens

1600 lumens

1490 lumens 1050 lumens

Phase 2: 2020 minimum

Phase 1: 2012-2014

40.0

35.0

30.0

25.0

20 0 20.0

Min

Effi

cacy

(LPP

W)

15.0

10.0

5.0

0.0

772

770

668

666

664

662

660

558

556

554

552

550

448

446

444

442

440

338

336

334

332

330

228

226

224

222

220

Watts

Standard halogen

Hybrid halogen (2011): 50W = 100WHybrid halogen (2011): 50W 100W

Hybrid halogen (By 2020): 35W = 100W

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Page 17: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

         

 

   

Hybrid Halogen A-Line: High LpW with Long Life Demonstrated 59W Efficacy vs. Lamp Temperature (CCT)

45

59W filament 40

30

35

40

Linear (59W filament)

20

25

LPW

5

10

15

0

5

2750 2800 2850 2900 2950 3000 3050

CCT

Current Capsule Prototype (59W) L CCT 2900Lamp CCT: 2900 Life = ~3,000 hours Capsule Efficacy = 31.5 lpw

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Page 18: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

         

 

Hybrid Halogen A-Line: 50W Replacement for 100W

Scheduled for 2011 Production

50W Efficacy vs. Lamp Temperature (CCT)

40

Scheduled for 2011 Production

30

35

20

25

LPW

10

15

L

50W

Linear (50W) 0

5

Linear (50W)

2750 2800 2850 2900 2950 3000 3050

CCT

At 3 000 lamp CCT

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At 3,000 lamp CCT Life = 1,000+ hours Capsule Efficacy > 33 lpw Supports A-Line 50W = 1600 lumens

Page 19: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Commercialization

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Page 20: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen Commercialization

ADLT: ‘Hybrid Halogen inside’

ADLT is supporting brand partners:

1. Advancing Hybrid Halogen technology • IR coatinggs • Coating and capsule interface • Capsule design • Manufacturing processes (faster, higher throughput, cheaper)

2. Building capacity • IR coating • Capsule

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Page 21: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen Commercialization

Key: Hybrid Halogen capsule capacity

Capacity

Hybrid Coatings Hybrid Capsules • Coatingg services • DE for A-line, PAR, BR • Coating equipment • SE for MR16 • Pre-coated bodies

PICVD Coating MicroDyn Coating Capsule Manufacturing

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Page 22: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen Commercialization

Coating Capacity

• Germany: Expanding capacity, facilities • India: Facilities in place

First coating operations 2011 • China: Coating operations 2012 PICVD coatingg - Germanyy

Capsule Capacity

• Turnkey manufacturing equipment • Key materials

Coating bays – India operations

+ 21

Page 23: hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid

Hybrid Halogen

“The Peoples Choice” – The only transparent replacement for the incandescent lamp •• Energy EfficientEnergy Efficient • Dimmable • No Mercury

•• High Quality LightHigh Quality Light

• Instant On

ADLT is drivingg the ppace of Hyybrid innovation • Performance • Cost • Availabilityy

Hybrid Halogen is one leg of the energy efficient offering to the consumer channel • Hybrid Halogen • CFL • LED

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