hv98101 230vac off-line led driver evaluation board user's...
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2016 Microchip Technology Inc. DS50002544A
HV98101230VAC Off-Line LED Driver
Evaluation Board User’s Guide
DS50002544A-page 2 2016 Microchip Technology Inc.
Information contained in this publication regarding deviceapplications and the like is provided only for your convenienceand may be superseded by updates. It is your responsibility toensure that your application meets with your specifications.MICROCHIP MAKES NO REPRESENTATIONS ORWARRANTIES OF ANY KIND WHETHER EXPRESS ORIMPLIED, WRITTEN OR ORAL, STATUTORY OROTHERWISE, RELATED TO THE INFORMATION,INCLUDING BUT NOT LIMITED TO ITS CONDITION,QUALITY, PERFORMANCE, MERCHANTABILITY ORFITNESS FOR PURPOSE. Microchip disclaims all liabilityarising from this information and its use. Use of Microchipdevices in life support and/or safety applications is entirely atthe buyer’s risk, and the buyer agrees to defend, indemnify andhold harmless Microchip from any and all damages, claims,suits, or expenses resulting from such use. No licenses areconveyed, implicitly or otherwise, under any Microchipintellectual property rights unless otherwise stated.
Note the following details of the code protection feature on Microchip devices:
• Microchip products meet the specification contained in their particular Microchip Data Sheet.
• Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions.
• There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
• Microchip is willing to work with the customer who is concerned about the integrity of their code.
• Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of ourproducts. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such actsallow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified.
QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV
== ISO/TS 16949 ==
Trademarks
The Microchip name and logo, the Microchip logo, AnyRate, dsPIC, FlashFlex, flexPWR, Heldo, JukeBlox, KeeLoq, KeeLoq logo, Kleer, LANCheck, LINK MD, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
ClockWorks, The Embedded Control Solutions Company, ETHERSYNCH, Hyper Speed Control, HyperLight Load, IntelliMOS, mTouch, Precision Edge, and QUIET-WIRE are registered trademarks of Microchip Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Any Capacitor, AnyIn, AnyOut, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, Dynamic Average Matching, DAM, ECAN, EtherGREEN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, JitterBlocker, KleerNet, KleerNet logo, MiWi, motorBench, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, PureSilicon, RightTouch logo, REAL ICE, Ripple Blocker, Serial Quad I/O, SQI, SuperSwitcher, SuperSwitcher II, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries.
SQTP is a service mark of Microchip Technology Incorporated in the U.S.A.
Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries.
GestIC is a registered trademark of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries.
All other trademarks mentioned herein are property of their respective companies.
© 2016, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
ISBN: 978-1-5224-1047-8
Object of Declaration: HV98101 230VAC Off-Line LED Driver Evaluation Board
2016 Microchip Technology Inc. DS50002544A-page 3
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
NOTES:
DS50002544A-page 4 2016 Microchip Technology Inc.
HV98101 230VAC OFF-LINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Website.......................................................................................... 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview1.1 Introduction ................................................................................................... 111.2 HV98101 Device Short Overview ................................................................. 11
1.2.1 HV98101 Device Key Features ................................................................. 11
1.3 What Is The HV98101 230VAC Off-Line LED Driver Evaluation Board? ...... 121.3.1 Board Technical Specifications ................................................................. 12
1.4 What Does the HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide Include? ............................................................................ 12
Chapter 2. Installation and Operation2.1 Getting Started ............................................................................................. 13
2.1.1 Additional Tools Required for Operation ................................................... 13
2.2 Setup Procedure .......................................................................................... 132.3 How Does the HV98101 230VAC Off-Line LED Driver
Evaluation Board Work? ......................................................................... 142.4 Testing the Board ......................................................................................... 142.5 Typical Waveforms ....................................................................................... 152.6 Typical Measurements ................................................................................. 19
Appendix A. Schematic and LayoutsA.1 Introduction .................................................................................................. 23A.2 Board – Schematic ....................................................................................... 24A.3 Board – Top Copper and Pads .................................................................... 25A.4 Board – Top Copper, Pads and Silk ............................................................ 25A.5 Board – Top Silk and Pads .......................................................................... 26A.6 Board – Bottom Copper and Pads ............................................................... 26
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service .................................................................................... 29
2016 Microchip Technology Inc. DS50002544A-page 5
NOTES:
DS50002544A-page 6 2016 Microchip Technology Inc.
HV98101 230VAC OFF-LINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the HV98101 230VAC Off-Line LED Driver Evaluation Board. Items discussed in this chapter include:
• Document Layout
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Website
• Customer Support
• Document Revision History
DOCUMENT LAYOUTThis document describes how to use the HV98101 230VAC Off-Line LED Driver Evaluation Board as a development tool to emulate and debug firmware on a target board. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the HV98101 230VAC Off-Line LED Driver Evaluation Board.
• Chapter 2. “Installation and Operation” – This chapter includes a detailed description of each function of the demonstration board and instructions for how to begin using the board.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the HV98101 230VAC Off-Line LED Driver Evaluation Board.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the HV98101 230VAC Off-Line LED Driver Evaluation Board.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our website (www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files.
2016 Microchip Technology Inc. DS50002544A-page 7
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or dialog
“Save project before build”
Underlined, italic text with right angle bracket
A menu path File>Save
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilog format, where N is the total number of digits, R is the radix and n is a digit.
4‘b0010, 2‘hF1
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can be any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file [options]
Curly brackets and pipe character: { | }
Choice of mutually exclusive arguments; an OR selection
errorlevel {0|1}
Ellipses... Replaces repeated text var_name [, var_name...]
Represents code supplied by user
void main (void){ ...}
DS50002544A-page 8 2016 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user’s guide describes how to use the HV98101 230VAC Off-Line LED Driver Evaluation Board. Another useful document is listed below. The following Microchip document is available and recommended as a supplemental reference resource.
• HV98100/HV98101 Data Sheet – “Non-Dimmable, Off-Line, LED Driver with Low Total Harmonic Distortion” (DS20005640)
THE MICROCHIP WEBSITE
Microchip provides online support via our website at www.microchip.com. This website is used as a means to make files and information easily available to customers. Acces-sible by using your favorite Internet browser, the website contains the following infor-mation:
• Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.
Technical support is available through the website at: http://www.microchip.com/support
DOCUMENT REVISION HISTORY
Revision A (October 2016)
• Initial release of this document.
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HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
NOTES:
DS50002544A-page 10 2016 Microchip Technology Inc.
HV98101 230VAC OFF-LINE LED DRIVER
EVALUATION BOARD USER’S GUIDEChapter 1. Product Overview
1.1 INTRODUCTION
This chapter provides an overview of the HV98101 230VAC Off-Line LED Driver Evaluation Board and covers the following topics:
• HV98101 Device Short Overview
• HV98101 Device Key Features
• What Is The HV98101 230VAC Off-Line LED Driver Evaluation Board?
• Board Technical Specifications
• What Does the HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide Include?
1.2 HV98101 DEVICE SHORT OVERVIEW
The HV98101 LED driver integrated circuit (IC) is an off-line, high-power factor, buck-boost controller targeted at general LED lighting products, such as LED lamps and LED lighting fixtures with a maximum power rating of about 15W. The HV98101 IC is specifically designed to work from a nominal 230VAC input voltage.
Valley switching buck-boost converters are preferred in off-line applications since they reduce switching losses. A typical solution is to pair a constant on-time control scheme with valley switching to achieve both high-power factor and good efficiency. However, this control scheme results in a higher Total Harmonic Distortion (THD) and the actual value is dependent on the input and output voltages. The HV98101 IC uses a unique control scheme to achieve high-power factor and low THD simultaneously under all line and load conditions, while maximizing efficiency utilizing valley switching. The average output current is also controlled in a closed-loop manner to achieve high-LED current accuracy.
Another unique feature of the ICs is the boot-strap of the IC supply voltage from the output, as well as the unique valley-sensing scheme, which allows the use of a standard off-the-shelf inductor to minimize the overall system cost.
1.2.1 HV98101 Device Key Features
• Good average LED current regulation
• Better than 5% current accuracy
• Output Overvoltage and Output Short-Circuit protection
• Valley switching buck-boost converter with power factor correction
- High power factor (>0.95)
- Low THD (<10%)
• Uses a standard off-the-shelf inductor
- No auxiliary winding required
• Single input voltage range: 230VAC±15%
• Supports 5W-15W output power
• Available in a small, space-saving SOT-23-6L package
Note: Use only the HV98101 device option for this board.
2016 Microchip Technology Inc. DS50002544A-page 11
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 1-1: Typical HV98101 Off-Line LED Driver Circuit.
1.3 WHAT IS THE HV98101 230VAC OFF-LINE LED DRIVER EVALUATION BOARD?
The HV98101 230VAC Off-Line LED Driver Evaluation Board is used to evaluate and demonstrate Microchip Technology Inc.'s HV98101 device in the following topology:
• Buck-Boost Converter application, supplied from the mains 230VAC, to drive an 88-122V LED load
The HV98101 230VAC Off-Line LED Driver Evaluation Board was developed to help engineers reduce product design cycle time.
1.3.1 Board Technical Specifications
• Input Voltage = 195V to 264VAC, 50 Hz
• LED String Voltage = 88V - 122V
• LED Current = 100 mA ± 5%
• Output Short-circuit protection with auto-restart
• Output Open-circuit protection with auto-restart
• Meets CISPR-15 Conducted Emissions standards
1.4 WHAT DOES THE HV98101 230VAC OFF-LINE LED DRIVER EVALUATION BOARD USER’S GUIDE INCLUDE?
The HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide kit includes:
• HV98101 230VAC Off-Line LED Driver Evaluation Board (ADM00785)
• Important Information Sheet
HV98101GT
GNDCS IND
COMP
PVDD
MBBT
LBBT
RCS
DBBT
LED
CCOMPCREC
DPVDD
RPVDD
CO
CPVDD
RHVDHV
RVD
DVDVAC
DS50002544A-page 12 2016 Microchip Technology Inc.
HV98101 230VAC OFF-LINE LED DRIVEREVALUATION BOARD USER’S GUIDE
Chapter 2. Installation and Operation
2.1 GETTING STARTED
The HV98101 230VAC Off-Line LED Driver Evaluation Board is fully assembled and tested. The board requires the use of an external input voltage source (230VAC nominal) and an external LED load.
2.1.1 Additional Tools Required for Operation
1. A DC ammeter capable of measuring currents up to 200 mA is recommended to measure the LED current under different line and load conditions.
2. An oscilloscope and/or a multi-meter to observe the waveforms and measure the electrical parameters (optional).
2.2 SETUP PROCEDURE
The board is connected directly to 230VAC. A variable AC power supply is needed for testing and evaluation in the laboratory. The power supply requires an output capability of at least 1A and a voltage range of 195VAC to 280VAC. This can be obtained from an auto-transformer supplied from the mains or an electronic AC power supply (for example, Chroma ATE Inc.'s 61500 series).
The power connectors are the following:
• The input connector, W1, placed on the left side of the board and marked AC, as shown in Figure 2-1.
- The AC input should be connected between AC1 and AC2 terminals of connector W1.
• The output connector, W2, called LED and placed on the right side of the board.
- The Anode of the LED string should be connected to the LEDP terminal (positive) and the cathode of the LED string should be connected to the LEDN terminal (negative).
FIGURE 2-1: Connection Diagram.
A+
_
+V_V
2016 Microchip Technology Inc. DS50002544A-page 13
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
2.3 HOW DOES THE HV98101 230VAC OFF-LINE LED DRIVER EVALUATION BOARD WORK?
The evaluation board is designed to control the current through the LED load while maintaining high-input power factor (PF) and low Total Harmonic Distortion (THD). The topology used in this evaluation board is an off-line, non-isolated, buck-boost converter.
The IC adopts a novel control mechanism to vary both on-time and switching period at the same instant over the line cycle in such a way as to force the average input current to be proportional to input voltage, realizing high-power factor and low THD, which is independent of the load voltage (VO) (unlike a constant on-time control where the THD is dependent on the LED string voltage).
The LED current (IO) is sensed directly using an external sense resistor RCS and compared to an internal fixed reference (CSREF). An internal transconductance amplifier is used to close the loop on the LED current with an external compensation capacitor. The LED current can be programmed using Equation 2-1.
EQUATION 2-1:
The driver incorporates valley switching (quasi-resonant switching), a technique for reducing switching loss at the turn-on event of the buck-boost converter FET. Valley detect is accomplished by sensing the current sunk into the IND pin when the GATE is low. Apart from the valley detect, the current sunk into the IND pin when the GATE is low is used to sense an output overvoltage or open circuit.
2.4 TESTING THE BOARD
To start testing the evaluation board, follow these steps:
1. Connect the input AC source and LED load as shown in Figure 2-1.
2. Power the board at 230VAC.
3. Check that the voltmeter measures a voltage between 88V and 122V on the LED load.
4. Verify the current through the LEDs. It should be within 95 mA and 105 mA (100 mA ± 5%).
5. If a variable AC source is available, set the input voltage to any value between 195VAC and 264VAC. The LED current should still be within ±5% of 100 mA.
6. Power down the AC source.
ILEDCSREF
RCS-------------------=
Note: There are high voltages present on the board when it is powered up. No part of the board must be handled when the board is being powered.
Note: Since there is significant capacitance at the output, it takes time for the out-put capacitor to discharge once the input AC source is powered down. There is a Green LED indicator on the evaluation board that stays lit as long as high voltage is present on the board.
DS50002544A-page 14 2016 Microchip Technology Inc.
Installation and Operation
2.5 TYPICAL WAVEFORMS
This section shows typical waveforms that are obtained from the evaluation board.
FIGURE 2-2: Input Voltage and Current Waveforms at Full Load and 230VAC Input.
Input Voltage
Input Current
2016 Microchip Technology Inc. DS50002544A-page 15
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 2-3: Drain Voltage Waveform showing Valley Switching at different Instantaneous Input Voltage Conditions.
Source Voltage(with reference to TP2)
Source Voltage(with reference to TP2)
Source Voltage (with reference toTP2)
DS50002544A-page 16 2016 Microchip Technology Inc.
Installation and Operation
FIGURE 2-4: LED Current Waveform.
FIGURE 2-5: Start-up Waveforms showing Start-up Delay and the Smooth Rise of the LED Current.
LED Current
Input Voltage
LED Current
2016 Microchip Technology Inc. DS50002544A-page 17
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 2-6: Open Circuit Protection and Recovery from an Open Circuit Condition.
TP2 Led Load Input Voltage
LED Current
TP2 Led Load Input Voltage
LED Current
DS50002544A-page 18 2016 Microchip Technology Inc.
Installation and Operation
2.6 TYPICAL MEASUREMENTS
FIGURE 2-7: Variation of LED Current vs. Input Voltage (at 122V LED String Voltage).
FIGURE 2-8: Variation of LED Current vs. LED String Voltage (at 230VAC Line Voltage).
95.096.097.098.099.0
100.0101.0102.0103.0104.0105.0
190 200 210 220 230 240 250 260 270
LED
Cur
rent
(mA
)
Line Voltage (VRMS)
95.096.097.098.099.0
100.0101.0102.0103.0104.0105.0
75 85 95 105 115 125
LED
Cur
rent
(mA
)
LED String Voltage (V)
2016 Microchip Technology Inc. DS50002544A-page 19
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 2-9: Efficiency vs. Line Voltage (at 122V LED String Voltage).
FIGURE 2-10: Efficiency vs. LED String Voltage (at 230VAC Line Voltage).
85.0
86.0
87.0
88.0
89.0
90.0
190 200 210 220 230 240 250 260 270
Effic
ienc
y (%
)
Line Voltage (VRMS)
85.0
86.0
87.0
88.0
89.0
90.0
75 85 95 105 115 125
Effic
ienc
y (%
)
LED String Voltage (V)
DS50002544A-page 20 2016 Microchip Technology Inc.
Installation and Operation
FIGURE 2-11: Power Factor vs. Line Voltage (at 122V LED String Voltage).
FIGURE 2-12: Power Factor vs. LED String Voltage (at 230VAC Line Voltage).
0.95
0.96
0.97
0.98
0.99
1.00
190 200 210 220 230 240 250 260 270
Pow
er F
acto
r
Line Voltage (VRMS)
0.95
0.96
0.97
0.98
0.99
1.00
75 85 95 105 115 125
Pow
er F
acto
r
LED String Voltage (V)
2016 Microchip Technology Inc. DS50002544A-page 21
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 2-13: Total Harmonic Distortion (THD) vs. Line Voltage (at 122V LED String Voltage).
FIGURE 2-14: Total Harmonic Distortion (THD) vs. LED String Voltage (at 230VAC Line Voltage).
0.0
1.0
2.0
3.0
4.0
5.0
190 200 210 220 230 240 250 260 270
THD
(%)
Line Voltage (VRMS)
0.0
1.0
2.0
3.0
4.0
5.0
75 85 95 105 115 125
THD
(%)
LED String Voltage (V)
DS50002544A-page 22 2016 Microchip Technology Inc.
HV98101 230VAC OFF-LINE LED DRIVEREVALUATION BOARD USER’S GUIDE
Appendix A. Schematic and Layouts
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for the HV98101 230VAC Off-Line LED Driver Evaluation Board:
• Board – Schematic
• Board – Top Copper and Pads
• Board – Top Copper, Pads and Silk
• Board – Top Silk and Pads
• Board – Bottom Copper and Pads
2016 Microchip Technology Inc. DS50002544A-page 23
HV
98
101
23
0V
AC
Off-L
ine
LE
D D
river E
va
lua
tion
Bo
ard
Us
er’s G
uid
e
DS
50
00
25
44
A-p
ag
e 2
4
20
16
Micro
chip
Te
chn
olo
gy In
c.
SMA
1
23 M1
IPD60R1K5CE
74458304
L24.7m
D2ES1J
EEUEE2C680
C568uF
HDR1
11
22
W2
TE-1776275-2
1.91R1210
R1
47k0805
R9A
47k08051%
R9B
CON3
CON4
GREENLD1
A.2 BOARD – SCHEMATIC
TUMD2SM
SOT-23
MBS
12
3
4
BR1HD06-T
F11A
305VAC
C2
47n
L1 10mH
744772103
L3 10mH 305VAC
C147n
13
D1MMBD4148-7-F
D3RFU02VSM6S
D4RFU02VSM6S
IND
1
CS4
GATE6
PVDD5
COMP
3
GND
2
IC1HV98101
1
2
3
W1
TE-1776275-3
TP1
TP2
332k1206
R3A
332k1206
R3B
7.5k1206
R4A
7.5k1206
R4B360k0805
R5
10R0805
R2
4.7uF25V1206
C3
1uF50V0805
C4
CON1
CON2
S07K275
MOV1
TUMD2SM
10kR10
10kR11
Schematic and Layouts
A.3 BOARD – TOP COPPER AND PADS
A.4 BOARD – TOP COPPER, PADS AND SILK
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HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
A.5 BOARD – TOP SILK AND PADS
A.6 BOARD – BOTTOM COPPER AND PADS
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HV98101 230VAC OFF-LINE LED DRIVEREVALUATION BOARD USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1: BILL OF MATERIALS (BOM)
Qty. Reference Description Manufacturer Part Number
1 BR1 Bridge Rectifier 0.8A 600V 4-MiniDIP
Diodes Incorporated® HD06-T
1 C3 Capacitor Ceramic X7R 10% 25VDC 1206 4.7 µF
AVX Corporation 12063C475KAT2A
1 C4 Capacitor Ceramic X7R 10% 50VDC 0805 1 µF
Samsung Electro-Mechanics America, Inc.
CL21B105KBFNNNF
1 C5 Capacitor Electrolytic 105C 10khr 20% 68 µF 160V
Panasonic® – ECG EEUEE2C680
2 C1, C2 Capacitor EMI 305VAC 20% 47 nF EPCOS AG (TDK) B32921C3473M
4 CON1, CON2, CON3, CON4
TEST POINT PC COMPACT .063"D BLK
Keystone Electronics Corp. 5006
1 D2 DIODE GEN PURP 600V 1A SMA Fairchild Semiconductor® ES1J
2 D3, D4 DIODE GP 600V 200MA TUMD2SM ROHM Semiconductor RFU02VSM6S
1 D1 DIODE GEN PURP 75V 200MA SOT23-3
Diodes Incorporated® MMBD4148-7-F
1 F1 Fuse 300VAC Slow TR5 383 1A Littlefuse® 38311000000
1 HDR1 0.100" Header, Unshrouded, Tin, 2 Pos
Amphenol FCI 68000-402HLF
1 IC1 IC, LED Driver, Buck Boost Microchip Technology Inc. HV98101
1 L2 WE-ASI SMD Wire Wound Inductor 4.7 mH 4.8
Würth Elektronik 74458304
2 L1, L3 WE-TI Radial Leaded Wire Wound Inductor 10 mH 24
Würth Elektronik 744772103
1 LED1 Green 570 nm LED 2.2V 0805 OSRAM Opto Semiconductors GmbH.
LG R971-KN-1
1 M1 MOSFET NCH 600V 3.7A SOT223 Infineon Technologies AG IPN60R2K1CEATMA1
1 MOV1 VARISTOR 430V 1.2KA DISC 7 mm EPCOS AG (TDK) S07K275
1 PCB Printed Circuit Board – HV98101 230VAC Off-Line LED Driver Evalua-tion Board
Microchip Technology Inc. 04-10568
1 R1 Current Sense Resistors – SMD 1.91 1% 100 PPM
KOA Speer Electronics, Inc. SR732ETTE1R91F
2 R4A, R4B RES SMD 7.5K OHM 5% 1/4W 1206 Vishay/Dale CRCW12067K50JNEA
2 R3A, R3B RES SMD 332K OHM 1% 1/4W 1206
Vishay/Dale CRCW1206332KFKEA
1 R5 RES SMD 360K OHM 5% 1/8W 0805
Vishay/Dale CRCW0805360KJNEA
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components.
2016 Microchip Technology Inc. DS50002544A-page 27
HV98101 230VAC Off-Line LED Driver Evaluation Board User’s Guide
1 R2 RES SMD 10 OHM 5% 1/8W 0805 Vishay/Dale CRCW080510R0JNEA
2 R9A, R9B RES SMD 47K OHM 5% 1/8W 0805 Vishay/Dale CRCW080547K0JNEA
2 R10, R11 RES SMD 10K OHM 5% 1/4W 1206 Vishay/Dale CRCW120610K0JNEA
1 SHU1 2 Pos Shunt with Grip 0.100 TE Connectivity Ltd. 881545-2
1 W2 W2B Terminal Block Horz 3.50 mm, 2 Pos
TE Connectivity Ltd. 1776275-2
1 W1 W2B Terminal Block Horz 3.50 mm, 3 Pos
TE Connectivity Ltd. 1776275-3
TABLE B-1: BILL OF MATERIALS (BOM)
Qty. Reference Description Manufacturer Part Number
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components.
DS50002544A-page 28 2016 Microchip Technology Inc.
2016 Microchip Technology Inc. DS50002544A-page 29
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06/23/16