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HUGO PETERSEN GmbH Germany June 2018

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Page 1: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

HUGO PETERSEN GmbH Germany

June 2018

Page 2: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1 Introducing Chemieanlagenbau Chemnitz GmbH

2 Selected References

3 Technology

1 Chemieanlagenbau Chemnitz GmbH HUGO PETERSEN GmbH

Page 3: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

CAC - 50 Years Experience

1964 Plant Engineering and Contracting Division within the factory Germania

1990 Foundation of Lurgi Anlagenbau Chemnitz GmbH and integration in the Lurgi-Group

1970 Directorate Plant Engineering in collective combine CLG

2005 Foundation of HUGO PETERSEN within the CAC Group of Companies

2009 Take over of the majority stake of OAO Giproprom Voronezh, Russia

2004 Foundation of an independent plant engineering company in Chemnitz and foundation of Chemieanlagenbau Chemnitz GmbH

2006 Take over of the majority stake of BiProTech Sp. z.o.o. in Kraków, Poland

Page 4: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Targeted Industries & Market Segments

• Crude oil treatment - Dehydration / Desalting

• Lube oil refining

• Refinery Engineering - Atmospheric distillation - Vacuum distillation - Hydrodesulfuri- zation - Reforming / Zeoforming - Bitumen - Isomerization - Demercaptanization

• Underground gas storage

• Gas treatment - Pre-treatment - Purification - Gas scrubbing - Separation of higher hydro- carbons - Gas compression - Sulphur recovery - Demercaptanization

• Ethyl benzene

• Styrene

• Polystyrene

• Expandable Polystyrene

• Melamine

• Sulphuric Acid (by HP)

• Cl-Alkali Electrolysis

• Salt purification

• Chlorine purification

• Ammonium Sulfate

• Polyaluminiumchlorid

Refinery & Crude Oil Processing

Gas Engineering

Petrochemicals

Inorganics

Page 5: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1998 Foundation of Lockwood Greene Petersen GmbH

1960 Enhancement of the Portfolio to Environmental Technology

HP - 110 Years Experience

1906 Hugo Petersen founded his Engineering Company to build Sulphuric Acid Plants

1975 Hugo Petersen member of the L&C Steinmüller Group

2005 Foundation of HUGO PETERSEN GmbH within the CAC Group of Companies

2014 HUGO PETERSEN will opens a branch office in Chile

Page 6: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

History of Petersen Technology

1905 1st patent for a Sulphuric Acid Tower Technology

1916 1st contract H2SO4-Plant 1938 1st H2SO4-Contact Plant 1962 1st contract Pressure Drop Absorber 1964 1st H2SO4-Double Contact Plant with Bayer license 1982 1st supply of Petersen Turbo Agglomerator (PTA) 1985 Introduction of New Wet Electrostatic Precipitator (WESP) 1989 Start up Petersen Activated Carbon Adsorption Process 1991 Supply of plant for Dioxin Removal 1995 Supply of complete Sewage Sludge Treatment 1999 1st plant with Petersen / Fattinger Process 2003 1st successful introduction of the SUPEROX

2007 Introduction of the PHE-WESP 2011 New Generation of Anodic Protected Coolers

Page 7: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Head Quarter Chemieanlagenbau Chemnitz GmbH

* - Subsidiaries ** - Offices *** - Representations

Almaty **

Moscow **

Tjumen ***

Tehran ***

Sofia ***

Fortis Connect Leipzig *

HUGO PETERSEN Wiesbaden *

BIPROTECH Krakow *

Santiago de Chile **

Seoul ***

Singapore ***

Taipeh ***

Bangkok ***

Mexico City ***

Giprochim Voronezh *

Page 8: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

• Off-Gas Preparation and

Cleaning

• Sulphuric Acid Plants

• SO2-/SO3-Liquification

• Hydrochloric Acid Plants

• Off-Gas Preparation and

Cleaning

• Sulphuric Acid Plants

• SO2-/SO3-Liquification

• Hydrochloric Acid Plants

• Off-Gas Preparation and

Cleaning

• Sulphuric Acid Plants

• SO2-/SO3-Liquification

• Hydrochloric Acid Plants

• Ammonium Sulphate

(by CAC)

• Municipal Waste

Incineration

• Hazardous Waste

incineration

• Tail-Gas Scrubbing

• Aerosol-Elimination

Metals & Minerals

Chemical Industry

Fertilizer Industry Air Pollution Control

Page 9: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Pre-feasibility and Feasibility Studies

Supply of Equipment and Components

Test Run / Commissioning

HUGO PETERSEN offers all Services for construction, reconstruction or expansion of your plant

Basic und Detail Engineering

Financial Engineering

Authority Engineering

Provision of Technology

Product Marketing / Countertrade

Market Studies

Consulting

Contracting

International Purchasing

Project Management

Construction / Construction Supervision

Staff Training

FEED

After-Sales-Services

Page 10: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

General Process-Design CAD/MECH Project

Management

MS-WINDOWS HP-Design Tools AUTOCAD Primavera

- Access MS-Project

- WORD HTRI PDS

- EXCEL SMARTPLANT

- POWERPOINT

- OUTLOOK ISOGEN

SAP ROHR 2

COMOS PQM CAESAR II

FTP-Server

PLANT-3D

Page 11: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

DataBase Planning of Plants of high Complexity

Visualisation of Processes

Exporting of Data

Re-use Data in Office Software

LifeCycle Management Importing of External Information

Client Orientated Process-Simulation

Page 12: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1 Die Chemieanlagenbau Chemnitz GmbH stellt sich vor

2 Selected References

1 Introducing Chemieanlagenbau Chemnitz – HUGO PETERSEN

2.1 Sulphuric Acid

2.2 Hydrochloric Acid

2.3 Gas Cleaning

2.3 Chlorine Business

3 Technology

Page 13: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

CLIMAX Molybdenum Co.

Plant: Sulphuric Acid Plant

Location: Rozenburg/ Netherlands

Capacity: 160 tpd

Source: Mo-Roasting/S-Combustion

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Design specification for civil & structural steel,

HVAC

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1982 plus Upgrades until 2013

View of the Complex

Page 14: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

ENAMI / CODELCO

Plant: Sulphuric Acid Plant

Location: Ventanas / Chile

Capacity: 900 tpd 1470 tpd

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Design specification for civil & structural steel,

HVAC

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1990

Upgrade: 2007

View of the Complex

Page 15: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

BASF Antwerp N.V.

Plant: Oleum / Sulphuric Acid Plant

Location: Antwerp / Belgium

Capacity: 1500 tpd as Oleum

Source: S-Combustion

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Basic and Detail Engineering

Procurement Services

Provision of Proprietary Equipment

Construction Supervision

Assistance to Commissioning

Training of personnel

Project Completion: 2011

View of the Complex

Page 16: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Page 17: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1 Die Chemieanlagenbau Chemnitz GmbH stellt sich vor

2 Selected References

1 Introducing Chemieanlagenbau Chemnitz – HUGO PETERSEN

2.1 Sulphuric Acid

2.2 Hydrochloric Acid

2.3 Gas Cleaning

2.3 Chlorine Business

3 Technology

Page 18: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Tessenderlo Chemie / Ham

Plant: Hydrochloic Acid Recovery

Location: Ham / Belgium

Capacity: 50.000 Nm³/h

Source: Mannheim-Process

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Design specification for civil & structural steel,

HVAC

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1991

Upgrade: in preparation

View of the Complex

Page 19: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

INEOS ChlorVinyls Belgium NV / Tessenderlo

(former Limburg Vinyl Maatschappij NV /LVM)

Plant: Hydrochloic Acid Recovery

Location: Ham / Belgium

Capacity: 100.000 Nm³/h

Source: VC-Vent-Gases

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Design specification for civil & structural steel,

HVAC

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1991

Upgrade: in preparation

View of the Complex

Page 20: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1 Die Chemieanlagenbau Chemnitz GmbH stellt sich vor

2 Selected References

1 Introducing Chemieanlagenbau Chemnitz – HUGO PETERSEN

2.1 Sulphuric Acid

2.2 Hydrochloric Acid

2.3 Gas Cleaning

2.3 Chlorine Business

3 Technology

Page 21: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

RHODIA S.A.

Plant: Tail-Gas Scrubbing

Location: Staveley / Great Britain

Capacity: 50.000 Nm³/h Off-Gas

Source: S-Combustion

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 2003

View of the Tail-Scrubber and Stack

Page 22: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Palabora Mining Corporation

Plant: Gas Cleaning Section of Sulphuric Acid Plant

Location: Phalaborwa / South Africa

Capacity: 180.000 Nm³/h Off-Gas

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1998

View of the Gas Cleaning Section

Page 23: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

PALABORA MINING COMPANY

Plant: Metallurgical Gas Cleaning

Location: Phalaborwa / South Africa

Capacity: 180.000 Nm³/h

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1999

View of the Complex

Page 24: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

ENAMI / CODELCO

Plant: Metallurgical Gas Cleaning

Location: Ventanas / Chile

Capacity: 88.000 140.000 Nm³/h

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Design specification for civil & structural steel,

HVAC

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1990

Upgrade: 2007

View of the Complex

Page 25: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

ENAMI

Plant: Metallurgical Gas Cleaning

Location: Paipote / Chile

Capacity: 48.000 Nm³/h

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 1997

View of the Complex

Page 26: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

CODELCO Ventanas

Plant: Metallurgical Gas Cleaning Unit

Location: CODELCO Ventanas Div. / Chile

Capacity: 130.000 Nm³/h

Source: Cu-Smelting

Technology: HUGO PETERSEN, Germany

Services:

Project Management

Ext. Basic and Detail Engineering

Deliveries

Construction Supervision Assistance

Start-up assistance

Training of personnel

Project Completion: 2016

View of the Complex

Page 27: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

1 Die Chemieanlagenbau Chemnitz GmbH stellt sich vor

2 Selected References

1 Introducing Chemieanlagenbau Chemnitz – HUGO PETERSEN

2.1 Sulphuric Acid

2.2 Hydrochloric Acid

2.3 Gas Cleaning

2.3 Chlorine Business

3 Technology

Page 28: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Turbulence-Scrubbers

Multizone-Scrubbers

Absorption Towers

Jet Scrubbers

Wet Electrostatic Precipitators

As-Removal

Hg-Removal

Effluent-Preparation

Gas Preparation Sulphuric Acid

Sulphuric Acid Technology

Sulphur Preparation

INTENSO-Smelter

PETERSEN-OXY-Injector

PETERSEN-OXY-Reactor

Stainless-Steel Converter

Radial-Flow Heat-Exchanger

Turbulence-Absorbers

Stainless-Steel-Absorbers

Anodic-Protected Acid Coolers

Acid-Distributors

Page 29: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Sulphur Preparation

INTENSO-Smelter

PETERSEN-OXY-Injector Pressurised Guns Atomizing Guns

PETERSEN-OXY-Reactor Multi-Stage Cycloid Reactor

Fire-Tube-Boiler with Internal Bypass

Stainless-Steel Converter with internal Heat-Exchangers

Radial-Flow Heat-Exchanger

S-Combustion and SO2-Conversion Drying- and Absorption

Sulphuric Acid Technology / S-Burning

Turbulence-Absorbers

Stainless-Steel-Absorbers

Anodic-Protected Acid Coolers

PWAX-Acid Water-Mixer

Acid-Distributors

Page 30: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Spray Arrangement

Turbulence Scrubber

Page 31: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Taus = 121°C

Temperature Distribution

Turbulence Scrubber

Page 32: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Inner Wall Temperatures

equally low at the Scrubber Walls

Hot Gas

Hot Gas

max. 125°C

Inner Wall Temperatures

Turbulence Scrubber

Page 33: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

The Gas Outlet Temperature is close to the achievable Cooling Limit of 117 °C

The Inner Walls of the Scrubber is well cooled 120 to 125 °C

The Total Pressure Drop of the unit including the Gas Inlet Bows ends up to only 1,4 mbar.

Conclusion

Turbulence Scrubber

Page 34: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

Multizone Scrubber

Page 35: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Wet-

Ele

ctr

o-S

tati

c P

recip

itato

r

Page 36: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Sta

inle

ss-S

teel-

Co

nverte

r

Page 37: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Sta

inle

ss-S

teel-

Co

nverte

r

Page 38: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Rad

ial-

Flo

w-H

eate

xch

an

ger

Page 39: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Mist Candle Filters Principles

Page 40: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

German Plant Engineering

Thank you for your attention!

Page 41: HUGO PETERSEN GmbH Germany - camara-alemana.org.pe

German Plant Engineering

stands for

ENVIRONMENT IMPROVEMENT ENHANCEMENT EFFICIENCY LIFECYCLE

www.hugo-petersen.de