hubilo · ΕΞΩΦΥΛΛΑ author: yannis angelis created date: 4/20/2019 12:06:09 pm
TRANSCRIPT
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Copper Steel Aluminium Real Estate
€
2018 Sales 64M m2 Coated Aluminium Surface Export Ratio 99%
14%12%
8%
5%3% 2% 1% 1%
86%88%
92%
95%97% 98% 99% 99%
25000
30000
35000
40000
45000
50000
55000
60000
65000
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2009 2010 2011 2012 2013 2014 2015 2016
Domestic Sales Exports Annual Sales (000 m2)
ELVAL COLOUR
• Experience, established in 1977
220 People
Wide Range of Products
Green & Sustainable
Certified
Audited
Many Sectors
Construction, Transportation, Display
With our full range of products and solutions
we aim at enhancing architectural vision
by creating innovative and creative
architectural spaces.
• Custom – made colours in any
coating system
• Application Solutions
• Vertically Integrated
• Accountable
• Reliable
• Consistent
• Excellent Quality
• Exports 99% of sales
• Market Oriented
• Leading European Aluminium
Coil Coater
• Member of European Coil
Coating Association (ECCA)
• Member of European Aluminium
Association (EAA)
• Member of Hellenic Aluminium
Association (EEA)
• ISO 9001-2008, 14001-2004,
OHSAS 18001 Accredited
Sales in
more than
70 countries
Established in
1977
Coating Systems
made to
suit any project requirement
Experience in
Coating and
Colour
Matching
6
www.elval-colour.com
Vertically integrated Aluminium Coil
Coater and
Aluminium Composite Panel producer
In-house production
of non-flammable core
etalbond®A2
Green Building Product
Solutions
Our Products
FAÇADE Aluminium Composite PanelLDPE core,fire classification E (EN 13501-1)
Aluminium Composite PanelMineral core, fire classification B - s1,d0 (EN 13501-1), NFPA 285 and ASTM E84
Aluminium Composite Panelmineral core, fire classification A2 - s1, d0 (EN 13501-1), NFPA 285 and ASTM E84
2mm Solid Aluminium Sheet , fire classification A1 (EN 13501-1)
Statoil Headquarters, Oslo, Norway30,000m2 etalbond
Coated Aluminium Strips Specialized for Rain Gutters , Flashings and Rolling Shutters
Coated Aluminium Strips Specialized for Roofing Applications
OROFE FALZIP
AA3005 H41
Double bending standing seam, façade
OROFE PENTE
AA 5754 H46
Super roofs, airports, exhibition centers,
standing seam roofing
OROFE TESSERA
AA 3004 H44+
Super roofs, airports, commercial buildings
OROFE TRIA
AA 3105 H46
Simple roofs, polyurethane panels,
corrugated , sheet roofing and
facades > AA 3105 H42
wall and refrigeration structures
ROOFING
Zheng Zhou Airport, China
400,000m2 Orofe Pente
PRESENCE IN
AFRICA
etalbond ® /FR
Alice Lane Towers, Johannesburg,
South Africa
etalbond ® /FR
Mauritius Commercial Bank, Mauritius
PRESENCE IN
AFRICA
etalbond ® /FR
PWC, South Africa
PRESENCE IN
AFRICA
PRESENCE IN
AFRICA
etalbond ® /FR
Retail park at Viana, Luanda, Angola
PRESENCE IN
AFRICA
etalbond ® /FR
NACALA AIRPORT, Nacala,
Mozambique
PRESENCE IN
AFRICA
etalbond ®
TALATONA SHOPPING MALL,
Luanda, Angola
Coating Systems and specifications
QUALITY LIES IN THE DETAILS:
THE ACP CASE
Core Composition and Behavior against Fire
Characteristics of Aluminium
Aluminium properties
- Differences in Thickness
- Differences in Alloy
etalbond ACP in detail
Stiffness [Nm2/m]Tensile yield
strength of
aluminium [MPa]
etalbond 4 mm 215.83 120
ENF 2 mm (SolidAluminium)
46.67 140
Solid Aluminium 3.33 mm
215.83 140
Stiffness
Stiffness [Nm2/m]Tensile yield
strength of
aluminium [MPa]
etalbond 4 mm 215.83 120
ENF 2 mm (SolidAluminium)
46.67 140
Solid Aluminium 3.33 mm
215.83 140
Weight
etalbond A2 Solid AluminiumWeight ratio
SolidAluminium
=100%Thickness(mm)
Weight
(kg/m2)
Equivalentthickness
(mm)
Weight
(kg/m2)
4 7.3 3.3 8.9 82%
6 10.9 4.5 12.2 89%
Aluminium composite panel etalbond A2
is lighter
100
120
140
160
180
200
220
240
0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55eff
ecti
ve s
tiff
ness,
EI, (
Nm
2/m
)
ACP Top Layer Aluminium Thicknes, t, (mm)
4MM ACP EFFECTIVE STIFFNESS VS VARYING ALUMINIUM THICKNESS LAYER
80
100
120
140
160
180
200
220
240
0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55Eff
ecti
ve S
tiff
nes
s, E
J, (N
m2/m
)
Aluminium Thickness, t, (mm)
4MM ACP EFFECTIVE STIFFNESS VS CHANGE OF ALUMINIUM THICKNESS OF BOTH LAYERS
100
110
120
130
140
150
160
170
180
190
185
146
131
Maximum Bending Moment (Nm/m) Values for Different Alloys
ACP with AA3105 H44 ACP with AA5005A H42 ACP with AA1100 H46/48
PERIOD
PAINT
PVDF usually contains 70% Polyvinylidene fluoride and
30% Acrylic.
PVDF resins are produced under royalty (Kynar/Hylar)
Advantages excellent UV resistance
± μ
±
Advantages: Suitable for aggressive environments
Resistant to acidic rain
Excellent UV resistance
Very Good abrasion properties
Exceeds ECCA and AAMA 2605 requirements
± μ
±
Lumiflon
Coating
± μ
Lumiflon coatings contain Fluoropolymer resins and are
also produced under license.
High-end coating
Excellent abrasion and UV resistance
Can achieve high gloss
Intense colours
Exceeds ECCA και AAMA 2605 requirements
0
5
10
15
20
25
30
pe vhdpe pvdf 2 pvdf 3 pvdf4
D
u
r
a
b
i
l
i
t
y
i
n
y
e
a
r
s
Painting systems
Functional Coatings
Self cleaning properties
developed with nanotechnology
principles
A specially developed innovative highly durable polyurethane coating that glows intensively when it gets dark
Cool CoatingsCertified High Reflectivity Coatings for energy savings
A specially developed coating that enables aluminium to be used as a substitute for ceramic or stone material
Anti-graffiti properties
Special ImitationsWood, Marble, Granite ,Corten (Oxidised Steel),
and Paginated Copper
imitations
THE
IMPORTA
NCE OF
What is the coil coater responsible for?1. Safe Working Environment2. Environmentally Friendly Operation 3. Degreasing (Substrate Preparation)4. Quality of passivation5. Quality of Coating Appearance and
Coating Integrity6. Process data traceability7. On-time delivery
• ISO 14001 certified• Afterburner
• For Solvent Elimination in Air Emissions
• Industrial Emissions’ Directive (IED) 2010/75/EU
• Thermal Oxidizer• For solvent heat recapture and warming of incoming air
• Zero Liquid Emissions Plant
• Coatings which do not contain
• Led (Pb), Chrome (Cr) and Isophorone (IF) free
• Coatings which are compliant with
• Reach compliant (Regulation (EC) No 1907/2006)
• Restriction of Hazardous Substances
Directive 2002/95/ECRoHS compliant
••••••
Degreasing
Quality
of
Passivation
The deposition of a chemical on the substrate surface which reacts with the free roots of the material in order to reduce reactivity
What is
Passivation
?
Why is passivation important?
Quality
of
Passivation
• It provides a chemically friendly surface for the primer coating to bond with the substrate
• It reduces substrate surface reactivity (oxidation rate)
Quality
of
PassivationWhat will happen if things go wrong?
• Filiform corrosion• Blistering• Delamination in micro
scale
Quality
of
PassivationWhat will happen if things go wrong?
• Filiform corrosion• Blistering• Delamination in micro
scale
Coating Appearance and Coating Integrity
Gloss
• Function of Coating Spec and Coating Head relative
speed
Shade
• Function of coating thickness and Coating Spec
Surface Defects
ACP CORE
COMPOSI
TION AND
Façade Material Classification EN13501-1Fire
Classification
Polymer Mineral Product Generic Description
A1 0%, Negligible in liquid
coating
100% ELVAL
ENF
2mm & 3mm Solid
Aluminium, liquid
coated, Zinc and
Copper Panels
A2 5% core plus coating 95% etalbond
A2
A2 ACP, Powder
Coated Solid
Aluminium
B 25% core plus coating 75% etalbond
FR
FR ACP
E 100% 0% etalbond
PE
PE ACPetalbond A2-s1, d0
etalbond FR B-s1, d0
Management system and quality control
Controlled production procedures – Certification bodies
Certification bodies
• Control the management system and the
quality control through periodic visits at the
production
• On site random sampling for tests at
independent accredited laboratories
• Traceability control
Controlled production procedures – Certification bodies
Inspections usually every six months
• Continuous monitoring
• Final product of high quality
• Uniformity and stability of technical
characteristics from production to
production
Main Differentiation
Factor for the coreLow Power
Optical
10 – Rey B19 – Al+B111 - New Al-A25 - Old Al-A2 Solid Sheet
1.5 mm
How to improve behavior against
fire:
- Remove fuel
- Remove heat
- Remove oxygen
Tricks of the trade on Cores
Element Cost Fire
Retardation
Effect
ACP Core
Calorific
Value
(MJ/Kg)
Magnesium Hydroxide
Mg(OH)2€€€€ ****** 5
Aluminium Hydroxide
Al(OH)3€€€ ***** 8
Calcium Carbonate
Ca2CO3€ - 23
However All Cores fulfill EN13501-1 Class B
commonly known as FR (Fire Retardant)
THE
FAÇA
DE
Integrated Façade Supply Chain
Investors
Architects
Façade Engineers
Main Contractors
Façade Contractors
Certification Bodies
Material Manufacturers
Government Institutions/
legislation
Tenants
Installers
Insurance Companies
Inspection services / Fire Brigade
So, what can One do in order to ensure quality?
etalbond®/FR applicationsTheatre tower, Amstelveen, The Netherlands
• Accept/Demand combination of certifications for system and product
• Test for Façade System Variations
• Include Certifications which require
sampling from the certification body
• Include certifications that require periodic plant audits
• Visit and Audit the
Manufacturers• Testing of Delivered Material prior to installation
• Inspection of Final Installation