http:// aggressive production control system introduction to tpics-x tpics laboratory, inc
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http://www.tpics.co.jp
Aggressive Production Control System
Introduction to
TPiCS-X
TPiCS Laboratory, Inc.
http://www.tpics.co.jp
What Industries Use TPiCS-X
Subcontractors and suppliers that use TPiCS.ex. Mitsubishi Electronics, Nikon, Hitachi Metal, Hitachi CableThe typical industries that use TPiCS are: Automobile parts industry Consumer electronics industry IT device industry
Other industries that use TPiCS include electro-medical apparatus, precision machines, food, chemicals and fabric industries.
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TPiCS-X Modules
f-MRP Basic SystemSales Order Control OptionShop Floor Control OptionProcess Control OptionAutomatic Workload Leveling OptionWeb Procurement OptionDue Date Answer OptionManufacturing No. Control OptionLot Traceability Control OptionDiscrepancy Analysis Option
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TPiCS System Setup
The basic system configuration of TPiCS is composed of a Database Server, Main MRP Machine and Network Clients controlled by a License Control Server. They are illustrated as shown.
DB Server
Main MRPMachine
LicenseClient 1
LicenseClient 2
License
Client …LicenseClient n
License Control Server
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Sales OrderControl
ProductionSchedule
MRP Calculation
Issue Order
Receiving, Production,Shipping
Actual Input
Data linkage
Workload Plan Alert Journal
Divide Order
Order Balance
Schedule delay list
Cost Calculationview
Recv-Ship detail Account Payable Inventory list
System overview Aggressive Production Control System
TPiCS-X
Invoice
AccountReceivable
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Purpose of TPiCS-X(f-MRP)
1) Faster, cheaper, can respond to
necessary change.
2) But can manufacture stably.
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Concepts of f-MRP
The plan of the product can be changed three days after fixing even if
materials parts are to be delivered two months after.
To order WHEN it is necessary, WHAT is necessary, HOW MANY is
necessary.
To receive WHEN it is necessary, WHAT is necessary, HOW MANY is
necessary.
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Advantage of TPiCS-X(f-MRP)
Advantage of Work Traffic Light option
Advantage of f-MRP
Tod
ay
Period that can correspond
The time that can correspond is brought
forward, and the term of works is shortened.
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Advantage of TPiCS-X> Achieve a stable production that has good response for fluctuation
of demand.
> Shorten the period from order receiving to shipping after manufacturing
> Able to control Inventory Prevent idle stock / lack of stock
> Able to adjust Workload
> Able to control Order balance / Actual data
> Able to control Schedule / Progress
> Able to control Shipping data / Sales order data
> Able to control Cost
> Auto Select the cheapest supplier of item according to a flexible unit price master.
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Aggressive Production Control System
TPiCS Laboratory, Inc.
Thank you for your kind attention.