hpp3005tech

8/20/2019 hpp3005tech

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HP P3005

HP P3005/d

HP P3005/n

HP P3005/dn

HP P3005/x

Q7551A

Black

(Standard Capacity – 6.5K pages)

Q7551X

Black

(High Capacity – 13K pages)

Tools & Supplies Needed:

Tools required:

#1 Phillips Screwdriver

Small Flat Blade Screwdriver

Drill and Drill Bit-3/32”

Spring Hook, Pliers

Wire Cutters

Supplies Required:

Padding Powder

Soft Lint-Free Cloth

Cotton Swabs

Conductive Grease

Anhydrous Isopropyl Alcohol

MAGCLEANER

Vacuum or dry Compressed Air

Technical Instructions Printers OEM Info Tools

E-mail: [email protected] Website: www.futuregraphicsllc.com

Step 1

Position cartridge with label facing you. Locate

the cartridge pin covers. (See Photo 1)

Photo 1

Step 2

Using a drill with a 3/32” drill bit. (See Photo 2)

Drill a hole on the inside edge of the opening to

expose the end of the cartridge pin. (See Photo 3)

Use a spring hook or comparable tool with angled

end to push the cartridge pin past the edge of the

cartridge. Pull the pin out using wire cutters.

(See Photo 4)

Photo 2

Photo 3

PP3005TECH

REV. 12/22/06

US 1 800 394.9900Int’l +1 818 837.8100FAX 1 800 394.9910Int’l +1 818 838.7047

KANSAS CITY, USAUS 1 913 871.1700FAX 1 913 888.0626

ATLANTA, USAUS 1 877 676.4223Int’l +1 678 919.1189FAX 1 877 337.7976Int’l +1 770 516.7794

MIAMI, USAUS 1 800 595.4297Int’l +1 305 594.3396FAX 1 800 522.8640Int’l +1 305 594.3309

TORONTO, CANCAN 1 877 848.0818Int’l +1 905 712.9501FAX 1 877 772.6773Int’l +1 905 712.9502

NEW YORK, USAUS 1 800 431.7884Int’l +1 631 588.7300FAX 1 800 431.8812Int’l +1 631 588.7333

SYDNEY, AUSAUS 1 800 003.100Int’l +62 02 9648.2630FAX 1800 004.302Int’l +62 02 9548.2635

BUENOS AIRES, ARGARG 0810 444.2656Int’l +011 4583.5900FAX +011 4584.3100

MONTEVIDEO, URYURY 02 902.2001Int’l +5982 902.2001FAX +5982 900.0858

JOHANNESBURG, S.A.S.A. +27 11 974.6155FAX +27 11 974.3593

MELBOURNE, AUSAUS 1 800 003. 100Int’l +62 03 9561.8102FAX 1 800 004.302Int’l +62 03 9561-7751

CORPORATE

LOS ANGELES, USA

SÃO PAULO, BRAZILInt’l +55 11 5524.8000

RAANANA, ISRAELISR 09 760.12.39Int’l +972 9760.12.39ISR 052.38.555.82Int’l +972 5238.555.82

Photo 4

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Step 6

Remove PCR roller from saddle blocks.

Set PCR roller aside.

(See Photo 8)

Photo 5

Step 7

Remove the screws to the wiper blade a

remove wiper blade. Clean waste toner ar

using a vacuum or dry, compressed air.

(See Photo 9)

Photo 7

Photo 8

Step 8

Clean wiper blade with a soft, dry cloth.

(See Photo 10)

Apply padding powder to the blade edge an

reinstall wiper blade.

(See Photo 11)

Step 9

Clean PCR saddle blocks with cotton sw

and Anhydrous Isopropyl Alcohol. Clean PC

using a dry, soft, lint-free cloth. (See Photo 1

NOTE: If needed, de-ionized water can

used to clean the PCR. (See Photo 13)

Photo 9

Photo 10

2 HPP3005 Technical Instructions

Photo 6

Photo 11

Step 3

Separate the cartridge and put aside

the toner unit. (See Photo 5)

Step 4Remove the drum axial and contact

cover. Carefully pull on the contact

cover using a pliers removing the

drum axial and spring loaded contact

cover. (See Photos 6 & 7)

NOTE: Be careful not to lose the con-

tact cover coil spring.

Photo 12

Photo 13

Step 5

Remove the drum and set aside in a

light protected area.

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Photo 15

Photo 16

Photo 17

HPP3005 Technical Instructions

Step 10

Apply conductive grease to the black PCR

saddle block. (See Photo 14 )

Install PCR into saddle blocks.

(See Photo 15 )

Photo 14

Step 11

Clean drum using soft, dry cloth. (See Photo 16)

Apply padding powder to the drum.

(See Photo 17)

Photo 18

Photo 21

Photo 20

Step 14

Starting on the toner unit, locate t

cartridge handle and label to fa

you. Remove the right side dru

shutter guide bar from the holdRemove the spring loaded gui

arm using small blade screw driv

Remove left side guide bar from t

holder.

NOTE: Drum shutter must

closed to remove guide arm. Do n

loose guide arm spring.

(See Photo 20)

Step 15

Remove the two screws holding tdrive gear cover. Remove dr

gear cover and mag roller gear. S

aside cover and gear for later.

(See Photo 21)

Step 12

Install the drum by inserting the drum axle and

contact cover into the contact side of the drum.

(See Photo 18)

Align contact cover and coil spring arm to thePCR contact and arm locator slot. Rotate drum

to ensure smooth operation.

(See Photo 19)

Remove excess padding powder using a soft,

dry cloth from the drum and PCR area. Move

contact cover to ensure correct spring opera-

tion.

Step 13

Set aside the waste unit. Protect the drum from

light exposure.

Photo 19

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Photo 22

Photo 23

Photo 24

4 HPP3005 Technical Instructions

E-mail: [email protected] Website: www.futuregraphicsllc.com

Step 16

Remove the two screws holding the

mag contact cover and remove

cover. Remove the mag roller taking

care not to damage the spring con-

tact. Clean excess toner by blowing

dry, compressed air over the mag

roller. (See Photo 22)

Step 17

Remove and inspect the green and

black bushings on the mag roller.

Replace the bushings if they are

worn or cracked. (See Photo 23)

Step 18

Clean mag roller using soft cloth a

MAGCLEANER.

(See Photo 24)

Clean the spring contact with alcohol and

soft cloth or cotton swabs. Set aside mag rol

until later. (See Photo 25)

Step 19

Clean the contact side end cap with alcohol

(See Photo 26)

Inspect white bushing, if warn or damag

replace bushing.

Add conductive grease to contact.

(See Photo 27)

Step 20

Remove the two screws holding the doct

blade. (See Photo 28)

Clean using a soft, dry cloth.

(See Photo 29)

Photo 25

Photo 28

Photo 26

Photo 27

Photo 28

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Photo 30


Step 23

Reassemble mag roller. (See Photo 32)

Black bushing is on the contact side and green

bushing is on the gear side. (See Photo 33)

Gear side mag roller arm has a bearing that

requires inspection and replacement if worn

or damaged. Place mag roller into toner unit.

(See Photo 34)

Step 21

Fill toner hopper with HP P3005 type toner

through the mag roller opening. Use up to 340

grams of toner for the 51A cartridge and 600

grams of toner for the 51X cartridge (prelimi-

nary fill weights).

(See Photo 30 )

Step 22

Replace the doctor blade using the two screws

and white end pieces.

(See Photo 31)

Photo 31

Photo 32

Photo 33

Photo 35

Step 25

Install mag roller drive ge

(See Photo 36) Inspect gears in t

drive gear end cap, ensure they a

clean. Install drive gear end cap.(See Photo 37)

Photo 36

Photo 34

Step 24

Install contact end cap using the two mounting

screws. Be careful not to damage mag roller

spring contact. (See Photo 35)

Photo 36

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Photo 41


Photo 39

Step 40

Install the toner and waste units together and

install the cartridge pins. (See Photo 41)

Photo 42

Step 41

Replace cartridge chip.

(See Photo 42)

Photo 38

Step 26

Install the drum cover onto the toner hopper.

(See Photo 38) Install metal arms on left and

right side into the hinge posts. (See Photo 39)

Set the spring in the cover arm and install arm

onto pin. Move shutter to engage spring.

(See Photo 40)

Photo 40

The HP P3005 was introduced in October of 2006.

The HP P3005 is an updated HP 2400 with nearly identical

eatures and functions. The printer prints up to 35 ppm with

a first page out in less than 10 seconds.

The HP P3005 has a maximum duty cycle of 100,000 pages

per month. The two available cartridges share design and com-

ponents between the two products (HP 2400 and HP P3005).

This commonality will greatly aid your remanufacturing efforts ifyou worked on the HP 2400 cartridges.

HP P3005

hpp3005tech

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