hpi capabilities briefing - turbine controls · hpi capabilities briefing. ... • maintenance •...

HPI LLC Proprietary Information

HPI Capabilities Briefing

Who We Are

HPI is a Rotating Equipment Solutions Provider for the Oil & Gas, Power Generation and Marine sectors

Oil & GasPower

GenerationMarine

We deliver turnkey solutions to plan, design construct and operate power plants, and improve the performance and reliability of turbines, high-speed rotating equipment, pumps and compressors

HPI is an industry leader in providing an array of products and services to the upstream, midstream and downstream sectors of the worldwide oil and gas industry

We provide whole life-cycle assessment and design of powergeneration solutions for marine power

HPI LLC Proprietary Information 2

Global, Diversified, “Blue-Chip” Customer -Base


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What We Do

HPI specializes in three main areas:

• Light Industrial Turbines/Aero Derivative (LITAD)

• Heavy Industrial Turbines(HIT)• Nuclear Power Generation• Control Retrofit Systems

• Plant Audits• Plant Operations &• Maintenance• Warranty Management• Employee Training and

Certification

• Power Plants • Power Barges• Emergency Power• Gas Compression • Mobile Power

Engineering, Procurement & Construction (EPC)

Operations & Maintenance (O&M)

Maintenance, Repair, Overhaul & Controls

(MROC)


HPI History


1962 1994 2002 2005 2006 2013 2014

Hawker Siddeley Dynamic Engineering (HSDE) founded in the UK- Controls OEM

Supplier to RR Allison, TUMA Turbomach, Nuovo Pignone

- Developed first modern digital controller

Vosper Thornycroft(VT) purchases HSDE as part of corporate expansion.- Supplied first Allen-Bradley ControlLogixturbomachinerycontrol system

HPI founded by former VT Controls Executives and Senior Engineers when VT divests its U.S. holdings

Mechanical Field Services division established-focus on heavy industrial

EPC Group established-Completed first EPC project for six LM6000s in Kuwait-Initial O&M responsibility part of each EPC contract

Light Industrial/Aero Derivative (LITAD) MRO line of business established

Lines of business now identified as EPC, O&M and MROC (HIT, LITAD and Controls)

Founded in 2002 with a legacy in Turbine Controls dating back to the 1960s

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Focus on Quality

Quality Systems & Programs

• ISO 9001: 2008

• ISO 14001: 2004

• ISO 18001: 2007

• CAN/CSA Standard Z299.2 (Canadian Nuclear QA Program)

• CE-1002-STD CANDU Standard for Software Engineering (CAT II Software)

• CSA N286-05 Operations QA program in place

Member in Good Standing

Quality programs meet or exceed key customer requirements and give HPI a competitive advantage

Quality Culture

• Full-time QA/QC process management

• ISO compliance manager on staff

• Front-line management incentivized to adopt repeatable engineering standards to maintain quality and control costs


• Lloyds Register Compliant• ABS Compliant• DNV Compliant• US MIL-SPECS Compliant

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Engineering, Procurement & Construction (EPC)


EPC & The HPI Difference

Leveraging long-standing, industry relationships, HPI is able to provide a proven approach to Engineering, Procurement and Construction:

Demonstrated, “fast-track” methodology to complete projects in quick, reasonable turnaround times• Completed four

power plants: Sabiya, Shuwaik, Tacoa Power Barge and Takoradi

Financial solutions, and cost-conscious operations to help generate customer savings

• Extensive experience with ECA’s and bank consortiums

Highly-skilled, experienced and responsive personnel• Includes highly-

qualified construction managers, design engineers and project managers

Quality engineering, and industry certified processes• Best in class

engineering• ISO9001

certified


Selected EPC Experience - Power Plants


Takoradi T3, GhanaTacoa Power Barges, VE

Completed using fast-track methodology

• 180 MW Combined Cycle Power Plant

• Consists of 4 OTG20000 Gas Turbines, 2 Steam Turbines and heat recovery steam generators

• Modular design to allow for easier and more rapid onsite assembly and commissioning, which reduced cost and construction lead time

• Dual firing capability to burn light crude oil and natural gas

• Total 340 MW Combined Cycle Power Barges

• Consists of 2 171 MW barges, including 1 GE Frame 7FA Gas Turbine generator,1 260 MW Steam Turbine generator , heat recovery steam generators (HRSGs), as well as fuel storage and water treatment

World’s largest floating power generation facility; Completed in 8 weeks

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Selected EPC Experience – Power Plants


Shuwaik PP, KuwaitSabiya PP, Kuwait

• 300 MW power plant• Designed using six (6) GE LM6000

Aero Derivative Gas Turbines rated to provide 43-50 MW or 300 MW collectively at full capacity

Completed in 6 months; First Middle East Power Plant to be completed using fast-track methodology• Consists of 6 GE LM6000 Gas Turbines

rated to provide 43-50 MW or 300 MW collectively at full capacity

• Utilizes emissions reducing technology that lowers annual CO2 and NOxemissions by significant margins

Completed in 10 months using fast-track methodology

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Mobile Power EPC

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• Over 12 years of design experience in Mobile Power Systems

• Implemented many different gas turbines and configurations• LM 1500 and LM 2500• FT 4 and FT 8• Allison and Rolls Royce• Orenda Small Gas Turbine• 2 Trailer/3 Trailer/4 Trailer

• Mobile and Transportable• With and without SCRs

• Commercial and Government Specifications• Primary electrical power• Stand-by and Emergency power

generation• Water pumping and water treatment


Standby and Emergency Power Generation – Nuclear Power Industry

Selected EPC Experience

Bruce A – Bruce B, Canada

StandbyPower Generators (SPG’s)

EmergencyPower Generators (EPG’s)

World’s largest nuclear power facility

• Provision of EPG facilities• Failure-modes-and-effects analysis (FMEA) study to identify criticalcomponents and recommended spares• Ability to qualify components and systems• Design services• Electrical protection systems• High speed data monitoring• Mechanical inspection and repair of all turbines and generators• Controls for Gas Turbines and Diesels• Balance of Plant• On-site support services• LTSAs

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Operations & Maintenance (O&M)


O&M Capabilities


Turnkey O&M Services• O&M• Contractor Management• Health, Safety and

Environmental Services• Regulatory Compliance• Outage Management

Support• Predictive and preventive

maintenance

Independent Audit Services• Operations, Maintenance

and HS&E audits

Training Services• Develop and implement

operator training and certification programs

HPI provides full-service O&M support:

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Selected O&M Experience


HPI previously provided the O&M services listed below under existing EPC contracts to the Shuwaik, Sabiya, and Takoradi T3 Power as well as the Tacoa Power Station Barge.

Under its O&M Service offering, the company offered those same services to others:

- Start up - Performance testing- HSE training- Regulatory compliance- Developed operating and maintenance procedures

- Developed maintenance program- Operator training/ qualifications- O&M management

- Scheduling-Worked with OEM on LTSA contracts -Preventative and predictive maintenance-Warranty management-Customer contract management (PPA/Customer agreements) for owners-Document verification

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Maintenance, Repair and Overhaul and Controls (MROC) Services


MROC Services Overview

Services• Controls Retrofits Solutions

• Light Industrial Turbines & Aero Derivatives (LITAD)

• Heavy Industrial Turbines (HIT)

• Inspections and repairs for gas and steam turbines, peripheral systems and rotating equipment

• Planned and emergency maintenance

• Long-term maintenance and service agreements (LTSAs)

• Obsolescence and spares management

• Standby & Emergency Power Generation

• Cyber security- NERC Solutions

HPI Value• Experienced OEM-trained turbine technicians

• Highly skilled, experienced crew

• Tool trailers and service vehicles with all necessary consumables, specialty tools and parts for each job


Why HPI MROC?


Not “engine centric”

• OEM Alternative, not focused on just the engine, but the entire package

Project Management

“Best in Class

Partners”

Can support all customer

needs directly

• Capability to manage large projects or annual maintenance overhauls

• Provide support for all efforts to ensure a smooth and efficient outage

MROC

• Synergy across HPI lines of business to offer total customer support

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• OEM alternative depot level engine overhauls

• US-based generator overhaul facility

• Multiple parts suppliers

Gas Turbine Experiencea non-“engine-centric” alternative to the OEM

ABB GT-9, GT-11, GT-16, GT-25

Allison 501-KB, 501-KB5, 501-KB7, 501-KC, 501-KC5, 501-KCH, 601

Alstom Frame 5, G50E

Centrax CS600-2

Dresser-Clark DC990, KG5

Fiat TG-16

General Electric LM1600, LM2500, LM5000, LM6000

General Electric MS1002, MS3002, MS5001, MS5002, MS6001, MS7001

GE Hitachi MS5001

GE John Brown MS5001

GE Nuovo Pignone MS1002, MS3002, PGT2, PGT5, PGT10

Kawasaki CGT, M7-A

Konsburg KG-2

Lycoming T53

MAN Turbo M38, THM1100, THM1202, THM1203, THM1304

Mashproekt GT2500, GT16,000

Mitsubishi MF-111

Orenda Aerospace GT2500, OT3, OT5, OFT-3

Orenda Lycoming T53-AT1200

Pratt & Whitney GG3, GG4, GG12, FT4, FT8

Rolls-Royce AVON, GEM, GNOME, OLYMPUS, PEGASUS, PROTEUS, RB211, SPEY, TYNE

Ruston TA1750, TA2500, TB3000, TB4000, TB5000, TB5400, TD4000, TORNADO

Siemens V84.2

Solar CENTAUR, MARS, SATURN, TAURUS, YORK

Stahl Laval GT35

Westinghouse W62, W92, W101, W191, W251, W301, W501


Controls Retrofit Solutions

Features

• Custom HMIs, SCADAs and DCS

• Plant-wide instrumentation and control

Multiple control platforms

• AB Logix, Siemens S7, GE Fanuc, Modicon®, Emerson Ovation, ABB S800, etc.

• FTView, Wonderware, iFix and Cimplicity HMI platformssupported

Power generation assets

• Power Management Systems (PMS): load shedding, load mode, Power System Stabilizer

• Complete generator control systems

Combined cycle applications

• Steam turbine, boiler control and marine applications

Cyber-security and NERC compliant solutions


HPI provides customized, open architecture, COTS, PLC control systems to meet each individual customer’s requirements

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LITAD Services


LITAD Services include, but are not limited to:

• Level 1 & 2 field service support needs

• Level 3 & 4 Depot level needs• Consumables and spare parts supply• Component repair requirements• Accessory supply and repair

requirements• Asset Management• Full LTSA (Long Term Service

Agreements)• Balance of Plant

HPI supports light industrial and aero derivative gas turbines for an array of OEMs. We have a worldwide service network, and are experts at finding fast, competitive

solutions for our diversified customer base

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Scope of LITAD Service


Air inlet & inlet filtration

Turbine Controls

Generator

Gas Turbine

Package Enclosure

Fire suppress systems

Fuel Skid

Water Skid

Gearbox

Coupling shaft

DLE Mapping

Lube oil System

Generator Controls

More than just engines

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Heavy Industrial Turbine Services

HPI field services include, but are

not limited to:

• Balance of Plant (BOP)

• Borescope inspection, as per WP Vol. II

• Mechanical inspection of gas generator and

hot sections

• Alignment

• Trim balancing

• Vibration analysis

• Instrument calibration and loop checks for all field

devices

• Establishing “health-care” maintenance program,

including control and electrical systems


HPI is the preferred field services solutions provider of major owners and operators for heavy industrial turbine projects across the oil & gas and power generation industries

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Heavy Industrial Turbine Services (cont.)

Additional HIT Services advantages:

• Worldwide support

• Extensive experience- from inspections to full overhauls

• Staffing and travel capabilities for quick reactions to large projects

• Highly-qualified Technical Directors


Fully Equipped Service Trailers

Stocked With:

• Full Tool kits

• Borescope

• Inspection Kits

• Laser Alignment

• Vibration Monitoring Equipment

• Trailers contain full complement

of all necessary tools


Nuclear Industry Capabilities

Standby and emergency power services


Standby and Emergency Power Generation

Open-architecture, custom control and ancillary systems for standby and emergency power generation

•Failure-modes-and-effects analysis (FMEA) study to identify critical components and recommended spares•Ability to qualify components and systems•Design services•Mechanical inspection and repair of all turbines and generators•On-site support services•LTSAs

•Gas Turbine and diesel engine controls•Fuel systems and fuel control valves•Electrical protection systems generator and/or transformer•High-speed data monitoring packages for reactor shutdown testing

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Power Plant Cybersecurity Solutions

Why do power plants need cybersecurity?

• Power plants are prime targets for many types of threats

• Most power plant infrastructure is far more vulnerable than their ability to defend against most attacks

• Risks must be managed across the board: physical security, in addition to financial mitigation

• A majority of attacks can be addressed with even a moderate cybersecurity management program

HPI Cyber Security and Compliance Service Offerings

There IS a starting and end point to get your company optimized to face the threats and reduce the likelihood of interrupting your business:

Assessment and Risk Benchmarking

Systems and Network Risk Assessment;

Cyber Vulnerability Assessment (NERC CVA);

Standards-based Audits

Applicability Assessments;

Controls and Policies Reviews;

Mock Audits

Mitigation and Design Services

Security Architecture;

Operations Network Security Upgrade;

Remediation and recovery Plans

Compliance Mitigation Plans;

Compliance Filings with Govt Agencies;

Overall Compliance Program Design

Implementation and Monitoring

Security System Conversion;

Hardware and Software Monitoring;

System Restoration

Corp Compliance Program Implementation;

Install GRC Software and Configure for Monitoring;

Compliance-as-a-Service

Cyber Security

Compliance

HPI Security Approach

Prevention Services

Detection & Notification Services

Recovery & Restoration Services

Prevention

People-trained and alert

Technology- managing systems

Processes-mitigating risk

Detection and Notification Services

Network access monitoring

Anomaly detection

Active intrusion monitoring

Recovery & Restoration Services

Back-up and restoration management

Annual compliance testing

Marine Capabilities

• Experienced shipboard provider for commercial and naval vessels

• Lloyd’s Register Compliant including various classification societies

• Full range of services including:

• Main propulsion – Turbine and or Diesel

• Integrated platform management systems (IPMS)

• Power and auxiliary management -Generators

• Mechanical repair and overhaul (MRO)


HPI Marine provides main propulsion control and mechanical overhaul for increased reliability and lower operating costs

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