how to make an exposure chart for how to make an exposure

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Berlin BAM How to Make an Exposure Chart for How to Make an Exposure Chart for Computed Radiography? t@b d Uwe Ewert, Uwe Zscherpel, Mirko Jechow, Bernhard Redmer April 2012, Ewert et al. Essential Parameters in Radiology uwe.ewert@bam.de 1

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Page 1: How to Make an Exposure Chart for How to Make an Exposure

BerlinBAM

How to Make an Exposure Chart forHow to Make an Exposure Chart for Computed Radiography?

t@b d

Uwe Ewert, Uwe Zscherpel, Mirko Jechow, Bernhard Redmer

April 2012,Ewert et al. Essential Parameters in Radiology

[email protected]

1

Page 2: How to Make an Exposure Chart for How to Make an Exposure

Outline Basics Basics

Comparison of optical density and grey value in Computed Radiography Determination of required minimum Grey Value GVmin for CR via Contrast min

Sensitivity (EPS) Determination of required minimum Grey Value GVmin for CR via Signal-to

Noise Ratio (SNR)( )

Measurement procedure for exposure diagram Test exposures of IPs by new Draft of ASTM E 2033 and ISO/DIS 17636-2 EPS method SNR method SNR method Design of exposure diagram on basis of grey values

Usage of exposure diagram

Conclusions

April 2012,Ewert et al. Exposure Chart for CR

Conclusions

2

Page 3: How to Make an Exposure Chart for How to Make an Exposure

Exposure Chart for Films

©2007 General Electric Company. GEIT-30158 (01/07) GE Inspection Technologies

April 2012,Ewert et al. Exposure Chart for CR

GEIT 30158 (01/07) GE Inspection TechnologiesIndustrial Radiography Image forming techniques

Page 4: How to Make an Exposure Chart for How to Make an Exposure

Exposure Chart for Films

mA▪m

inThe final graph shows the required mA▪minutes for exposure at a given tube kVexposure at a given tube kV under standard conditions for a given film system

Standard conditions are here: Material: steel Film Focus Distance: 700 mm Optical density: 2.0 Given film and exposure conditions

mm Fe

Given film and exposure conditions

Radiographers are trained, how to calculate the exposure values under

©2007 General Electric Company. GEIT 30158 (01/07) GE Inspection Technologies

calculate the exposure values under modified conditions.

April 2012,Ewert et al. Exposure Chart for CR

GEIT-30158 (01/07) GE Inspection TechnologiesIndustrial Radiography Image forming techniques

Page 5: How to Make an Exposure Chart for How to Make an Exposure

CR Response to Dose vs. Grey Values Operators want to define a minimum Grey Value as equivalent to the optical Operators want to define a minimum Grey Value as equivalent to the optical

density in Film Radiography! But, the optical density and grey values of digital images cannot be compared

without relation to the image qualitywithout relation to the image quality The grey values depend on:

Bit depth Scanner gain Photo multiplier voltage Imaging plate efficiency Imaging plate efficiency Scanning LASER intensity Exposure conditions (kV, mA▪min, distance, shielding, filters).p ( g )

The image quality can be measured by IQIs, as e.g. wires, step holes, plate holes or by, g , p , p y Measurement of essential parameters as e.g. the normalized SNR.

The EPS and the normalized SNR can be converted to calibrated minimum grey

April 2012,Ewert et al. Exposure Chart for CR

g yvalues GVmin which are required for CR exposure charts.

Page 6: How to Make an Exposure Chart for How to Make an Exposure

Determination of the minimum Grey Value GVmin by the EPS method

See ASTM E 2033 draft and the Draft on “Practice for the Use of … Computed Radiology for Aerospace Casting Inspections” (USA: MAI – group)

- A smooth ¾ inch (19 mm) steel plate with a set of plate holes is radiographed at 200 kV in ≥ 1 m distance (ASTM E 746)

Other IQIs are on the plate- Other IQIs are on the plate to increase the information on image response.

Th i f d The exposure is performed with different mA▪min settings

A graph is generated, see next pagespages

E 746

EPS ( S )

April 2012,Ewert et al. Exposure Chart for CR 6Essential Parameters in Radiology

EPS= equivalent penetrameter sensitivity (see ASTM E 746, E 747, E 1025)

Page 7: How to Make an Exposure Chart for How to Make an Exposure

Example: EPS test with DÜRR HD CR scanner at 20 µm pixel size

Do you see the holes?

¾” (19 mm) steel plate, 200 kV

CNR 0.81 mm steel step for

t fmeasurement of µeff

April 2012,Ewert et al. Exposure Chart for CR 7

Page 8: How to Make an Exposure Chart for How to Make an Exposure

EPS Method as Proposed by ASTM E 2033 Draft (Annex I)

Use EPS test plates (E 746) as follows:- Expose the EPS plate set on ¾” (19 mm) of steel at conditions, as defined

in ASTM E 746 about 12 times with doubling dose values (mA▪min)in ASTM E 746, about 12 times with doubling dose values (mA▪min)- Measure for each exposure the GV and EPS value- Plot a graph of EPS vs. Grey Value GVPlot a graph of EPS vs. Grey Value GV

Qualification procedure!

April 2012,Ewert et al. Exposure Chart for CR

Page 9: How to Make an Exposure Chart for How to Make an Exposure

Determination of Minimum Grey Value GVmin: EPS test

EPS measurement conditions:see ASTM E 746

ASTM 2033 Drafttable A.2

Grey value

EPS= equivalent penetrameter sensitivity (see ASTM E 746, E 747, E 1025)

Plot a graph with measured EPS as function of grey value and determine from the graph the minimum required grey value GV for the required EPS value of

April 2012,Ewert et al. Exposure Chart for CR 9

determine from the graph the minimum required grey value GVmin for the required EPS value of the table A.2 of ASTM E 2033 (draft).

Page 10: How to Make an Exposure Chart for How to Make an Exposure

Determination of Minimum Grey Value GVmin: SNR Method

The required minimum ´Grey Value’ Gvmin can also be determined by SNR measurements with available software.

Thi i b d th f ll i ti This is based on the following equation:

Depends on Hardware: effective pixel sizeNew Formula

p pMagnificationFocal spot size, source size

SNR Signal to noise ratio

SNRSRPTdeff

imageb

visible

SNR - Signal to noise ratio µeff – specific contrast,

effective attenuation coefficientSR ff ti i l i i th iSNeff

{}Material, Exposure time

SRb – effective pixel size in the image,basic spatial resolution of image

{}keV, Source typeScattered radiationScreens and filters

pTube current, ActivityDetector efficiencySource-to-Detector Distance

April 2012,Ewert et al. Exposure Chart for CR

Page 11: How to Make an Exposure Chart for How to Make an Exposure

Determination of Minimum Grey Value GVmin: SNR Method (ISO/DIS 17636-2)

Annex C: Determination of basic spatial resolution SRbAnnex D: Determination of normalized SNR from SNRAnnex D: Determination of normalized SNRN from SNRmeasured

April 2012,Ewert et al. Exposure Chart for CR 11Essential Parameters in Radiology

Page 12: How to Make an Exposure Chart for How to Make an Exposure

Step Wedge Method: Linear and logarithmic step wedgeStep Wedge Method: g p g8 mm Cu filter

April 2012,Ewert et al. Exposure Chart for CR

Page 13: How to Make an Exposure Chart for How to Make an Exposure

How to determine the minimum gray values GV :How to determine the minimum gray values GVmin:(E 2033, Annex 1)

Use step wedge method of ASTM E 2446 or ISO 16371-1 as follows:Use s ep edge e od o S 6 o SO 63 as o o s- Expose the step wedge- Measure in each step the gray value and SNR valuep g y- Plot a graph and determine the minimum gray value for the required

normalized SNR, corresponding to the required ISO testing class or ASTM levellevel.

Calibration procedure!

April 2012,Ewert et al. Exposure Chart for CR

Page 14: How to Make an Exposure Chart for How to Make an Exposure

Determination of Minimum Grey Value GVmin: SNR Method

- The measurement is based on the fixed correlation of SNR and Grey Values of a CR system (IP and scanner) with fixed scanner settings.

Scanner parameters as gain scan speed laser

ISO/DIS 17636-2 requires for Class A: SNRN ≥ 70 and for Class B: SNRN ≥ 100

ASTM E 2033 (Draft) requires for Level I: SNR ≥ 80 (@SRb = 70 µm) Level II: SNR ≥ 56 (@SRb = 70 µm)

gain, scan speed, laser intensity, scan pixel resolution and others shall not be modified forshall not be modified for qualification and usage in the field.

GV

Measure the SNR and mean grey value in all stepsGV

Grey value

SNRnorm = SNR * 88,6µm/SRbGrey value

Grey value

April 2012,Ewert et al. Exposure Chart for CR

µ b

Page 15: How to Make an Exposure Chart for How to Make an Exposure

How to Plot an Exposure Graph on the basis of minimum gray values GVmin:

Determine the minimum grey value GVmin for the specific SR system and its parameter setting

D t i diff t GV l f diff t IP t d tti Determine different GVmin values for different IP types and scanner settings Determine different GVmin values for testing class A and testing class B of

ISO/DIS 17636-2 or for ASTM E 2033 (Draft) level I and level II SO/ S 636 S 033 ( ) Define a reference value GVreference for the exposure chart. Plot the required mA▪minutes as function of the material thickness, which q

is required to achieve the GVreference under standard conditions. The operator may define the required GVmin value depending on the testing

requirementsrequirements.

April 2012,Ewert et al. Exposure Chart for CR

Page 16: How to Make an Exposure Chart for How to Make an Exposure

Exposure Chart for Computed-Radiography100

• FDDref = 1000 mm• GVref = 26000• SNRN = 100

10

x m

in)

SNRN 100• Material = Fe• IP = ST VI• DÜRR CR35 NDT

BAM tifi dmin

)

1

B (m

A x

600 kV

• BAM-certified scan-parameter

• No lead screens

B (m

A▪m

0 1

450 kV

300 kV 2

2min

refrefw FDDGV

FDDGVBB

Exposure chart based on a qualified minimum grey value GV

0,130 40 50 60 70 80 90 100

w Fe (mm)w Fe (mm)GVmin_B = 26000GVmin_A = 10000

Exposure chart, based on a qualified minimum grey value GVreferenz

- Measurement of the exposure value (mA min) for different tube voltages, which are required to obtain the qualified GVreferenz .

April 2012,Ewert et al. Exposure Chart for CR

- Half logarithmic presentation with system parameters.

Page 17: How to Make an Exposure Chart for How to Make an Exposure

Conclusions

Exposure charts for CR can be designed in analogy to film radiography on the basis of grey values in the digital imageson the basis of grey values in the digital images

It is required to determine for each Imaging Plate type and scanner and its parameter setting a required minimum Grey Value GVmin.

Two equivalent methods were developed: The EPS method is based on the visual determination of EPS

l d t d di d diti b i l l ti f di it lvalues under standardized conditions by visual evaluation of digital images and measured Grey Values

The SNR method is based on measured normalized SNR values and measured Grey Values

Different GVmin values apply for testing ISO class A and B or ASTM level I d III and II

The relative exposure times between CR and film radiography are different for class A and B or level I and II.

April 2012,Ewert et al. Exposure Chart for CR

different for class A and B or level I and II.

Page 18: How to Make an Exposure Chart for How to Make an Exposure

[email protected]

April 2012,Ewert et al. Essential Parameters in Radiology 18Essential Parameters in Radiology